The present invention relates generally to torque limiters for preventing the transmission of torque from a driving element to a torque responsive element when a predetermined torque limit has been reached. More specifically, the present invention relates to a torque limiter configured to lockup when the driving element experiences a rotational over-speed condition.
Torque limiters are used in aircraft flight control systems to prevent the transmission of excess torque from a drive unit when a flight control surface actuated by the drive unit becomes jammed. Flight control surfaces include, for example, a trailing edge flap on a wing.
A torque limiter commonly includes an input element coupled to an output element through a braking mechanism responsive to an over-torque condition, as may be experienced when the output element is prevented from rotation due to a malfunction. In a well-known arrangement, the braking mechanism includes an axially displaceable braking element that transmits rotation from the input element to the output element during normal operation. The braking element is spring-biased in an axial direction toward the input element, and a plurality of angularly spaced balls are received in opposing recessed pockets in the input element and the braking element. When a torque limit is exceeded, the balls roll out of the pockets and axially displace the braking element against the spring bias into frictional engagement with grounded disc brakes to frictionally brake rotation of the input and output elements.
While torque limiters of the type described above are effective in preventing damage to mechanical drive components caused by over-torque, they do not provide any protection when an over-speed condition is experienced. In the context of aircraft control systems, an over-speed condition may occur if a torque tube that transmits torque to aircraft control surfaces undergoes failure and load is suddenly removed from the output element, thereby causing the input and output elements to rotate at a dangerously high number of revolutions per minute.
What is needed is a torque limiter that is capable of responding to an over-speed condition.
The invention provides an apparatus for connecting a rotational drive member to a rotational driven member, wherein the apparatus brakes rotation when either the torque transmitted between the members exceeds a predetermined torque limit or the rotational speed of the drive member exceeds a predetermined rotational speed limit. The apparatus generally comprises a structural ground, a rotatable input element coupled to the drive member and a rotatable output element coupled to the driven member, a torque limiter configured to actuate a braking mechanism when the torque limit is exceeded to brake rotation, and an over-speed governor configured to trigger the torque limiter braking mechanism when the rotational speed of the input element exceeds the rotational speed limit.
In a first embodiment, the torque limiter includes a torque limit setting spring having a preload which defines the torque limit, and the over-speed governor acts to reduce the preload of the torque limit setting spring when the rotational speed limit is exceeded, thereby reducing the torque limit needed to trigger the torque limiter so that actuation of the torque limiter is caused by any applied torque. In the first embodiment, the over-speed governor may include a preload setting shaft engaging the torque limit setting spring, wherein the preload setting shaft is axially displaceable relative to a structural ground to set the preload of the torque limit setting spring. The over-speed governor of the first embodiment may also include at least one fly weight arranged on the input element for releasably holding the preload setting shaft in an axial setting position relative to the structural ground. The fly weight may directly engage the preload setting shaft in the manner of a sear, or it may radially confine a separate sear element for maintaining the preload setting shaft in its axial setting position. When the rotational speed of the input element exceeds the rotational speed limit, each fly weight moves radially outward by centrifugal force, thereby releasing the preload setting shaft to permit axial displacement of the preload setting shaft relative to the structural ground. The preload setting shaft is displaced by the torque limit setting spring relative to the structural ground, thereby reducing the preload. All or substantially all of the preload on the torque limit setting spring may be removed such that the over-speed governor reduces the torque limit to substantially zero torque and the torque limiter will be triggered by any transmitted torque.
The first embodiment may include means for resetting the torque limiter and over-speed governor for continued operation. The preload setting shaft may be urged back into its axial setting position against the bias of the torque limit setting spring by pressing an axially movable push button engaging an end of the preload setting shaft, inserting a puller tool into a tapped hole at an opposite end of the preload setting shaft and pulling the preload setting shaft, and/or introducing pressurized fluid into a cavity between the output element and the end of the preload setting shaft. The fly weights of the over-speed governor may be spring-biased to return to a radially inward position for holding the preload setting shaft upon its return to the axial setting position.
In a second embodiment, the over-speed governor is configured to add drag torque to the grounding brake of the torque limiter when the rotational speed limit is exceeded, thereby triggering the torque limiter to fully brake rotation. The over-speed governor of the second embodiment may include at least one fly weight arranged on a rotatable braking member of the torque limiter that is coupled to the input element. The at least one fly weight moves by centrifugal force when the rotational speed of the input element and coupled braking element exceed the rotational speed limit such that the fly weight applies axially directed force to disc brakes of the torque limiter to increase torque transmitted between the input and output elements. As a result, the torque limit is exceed and the torque limiter responds in the known manner to stop rotation. The over-speed governor of the second embodiment is resettable after an over-speed event by commanding reverse rotation of the drive member to impart reverse rotation to the input element.
The input element and output element are reversible in function, i.e. the input element may be used as an output element and the output element may be used as an input element.
The nature and mode of operation of the present invention will now be more fully described in the following detailed description of the invention taken with the accompanying drawing figures, in which:
Reference is made initially to
As mentioned above, housing members 12 and 14 act as a structural ground relative to which the input element 16 and the output element 20 rotate. Housing member 12 may be an axially elongated housing member surrounding the torque limiter 24 and the over-speed governor 26, and housing member 14 may be an end plate threadably coupled to housing member 12 and secured against rotation relative to housing member 12 by threaded fasteners 32. In the illustrated embodiment, rotary bearing 18 is nested in an annular recess of housing member 14 and rotatably supports input element 16, and rotary bearing 22 is nested in an annular recess of housing member 12 and rotatably supports output element 20.
Torque limiter 24 connects output element 20 to input element 16 for coupled rotation with the input element at the same rotational speed. Torque limiter 24 is actuated to brake rotation of input element 16 and output element 20 when torque transmitted between input element 16 and output element 20 exceeds a predetermined torque limit.
A torque limiter is a mechanical design element, used in the transmission system, to protect downstream components from excessive torque levels. A torque limiter either releases or locks to ground if the predetermined torque limit has been exceeded. There are three general types of torque limiters: sacrificial weak element, slip clutch, and torque brake.
The sacrificial weak element type is one that fractures and/or fully disconnects from the transmission drive line if the maximum design torque is exceeded. This type of torque limiter must be replaced or reset to transmit torque and return to operation after it is triggered. Examples of the sacrificial weak element type are shear and clear shafts, or ball or roller elements that snap over into a tripped condition and do not transmit any more torque.
The slip clutch type introduces slippage or losses into the system rig or the rotary relationship between the input and output shafts of the torque limiter if the torque limit has been exceeded. A slip clutch torque limiter may include spring-loaded brake plates or ball detents between input and output shafts. If the torque limit has been exceeded, the slip clutch torque limiter simply lets the output shaft slip at a different speed relative to the input shaft. Unlike the sacrificial weak element type, the slip clutch type transmits nearly the same maximum torque during a slip event and it automatically resets itself after the slip event.
The torque brake type maintains the system rig or the rotary relationship of the input and output shaft of the torque limiter, even if the torque limit has been exceeded. The torque brake type protects its output shaft from the excess torque at the input shaft by applying braking torque from the input shaft directly to the ground. The input torque is measured by a spring-loaded axial or radial ball ramp or cam, which applies force to brake plates or shoes, causing the brake plates or shoes to directly engage a grounded structure if the torque limit is exceeded. To reset or release the locked shaft, the input torque must be lowered to zero, and in some cases, the input shaft might need to back-up axially to release the brakes.
In the present disclosure, torque limiter 24 is embodied as a torque brake type torque limiter. However, torque limiter 24 may be embodied as another type of torque limiter, for example a sacrificial weak element type torque limiter or a slip clutch type torque limiter, without straying from the present invention.
In the illustrated embodiment, torque limiter 24 may include a braking member 34 arranged to transmit rotational motion from input element 16 to output element 20 during normal operation of apparatus 10 (i.e. when there is no over-torque or over-speed condition present). Braking member 34 may be coupled to input element 16 by a plurality of angularly spaced balls 36 received within opposing recessed pockets 38, 40 in input element 16 and braking member 34, respectively. Braking member 34 may be coupled to output element 20 by a splined connection 41 allowing braking member 34 to transmit rotational motion to output member 20 and to slide axially relative to output element 20. Thus, under normal operation, braking member 34 rotates with input element 16 and output element 20 at the same rotational speed. Torque limiter 24 may further include a torque limit setting spring 42 arranged to bias braking member 34 in an axial direction toward input element 16 to retain the balls 36 within corresponding opposing pockets 38, 40. In the illustrated embodiment, torque limit setting spring 42 has a first end operatively engaging an inner radial shelf of braking member 34 and a second end operatively engaging a flange 44 fixed at an axial location on a preload setting shaft 46. Torque limiter 24 may further include a plurality of disc brakes 48 arranged between braking member 34 and structural ground defined by an inner surface of housing member 12.
Under normal operating conditions, the preload setting shaft 46 may be held at a predetermined axial setting position relative to input element 16 and structural ground members 12, 14 by one or more sears 50 partially received by a corresponding sear groove 52 in preload setting shaft 46 and partially received by a respective radially extending recess 54 in input element 16. As shown in
Over-speed governor 26 is configured to cause actuation of torque limiter 24 to brake rotation of input element 16 and output element 20 when rotational speed of input element 16 exceeds a rotational speed limit. In the first embodiment depicted in
Over-speed governor 26 may include preload setting shaft 46, one or more sears 50, and at least one fly weight 56. As described above, preload setting shaft 46 engages an end of the torque limit setting spring 42, is axially displaceable relative to structural ground 12, 14 to set the preload of torque limit setting spring 42, and has one or more sear grooves 52. Each sear 50 may be a ball partially received by a corresponding sear groove 52 and partially received by a corresponding radially extending recess 54 in input element 16 to maintain an axial setting position of preload setting shaft 46 relative to structural ground 12, 14 during normal operation when the rotational speed of input element 16 does not exceed the rotational speed limit. The normal operating condition is shown in
In the depicted embodiment, each fly weight 56 is pivotally mounted to input element 16 by a pivot pin or pivot axle 58. As shown in
Referring specifically now to
As may be understood, the rotational speed limit above which over-speed governor 26 is triggered may be determined by designing the mass and center of gravity of the at least one fly weight 56 such that a predetermined rotational speed of input element 16 is required before pivoting of the at least one fly weight occurs. Additionally, each fly weight 56 may be spring-loaded toward a non-triggered position, wherein the preload must be overcome by centrifugal force. Over-speed governor 26 may be balanced and calibrated as known in the art such that all sears 50 are released and travel radially outward simultaneously. Once over-speed governor 26 is triggered and the preload on torque limit setting spring 42 is discharged, apparatus 10 will remain stopped and resetting the apparatus is not possible without disassembly.
Apparatus 110 of the second embodiment is similar to apparatus 10 of the first embodiment in that it comprises torque limiter 24, described above. Torque limiter 24 may include rotatable braking member 34 arranged to transmit rotational motion from the input member 16 to output member 20, and disc brakes 48 arranged between braking member 34 and structural ground 12, 14. As in the first embodiment, braking member 34 is axially displaced relative to structural ground 12, 14 to engage disc brakes 48 when the torque limit is exceeded. Preload setting shaft 46 may be integrally formed with input element 16.
Over-speed governor 126 includes at least one fly weight 156 arranged on braking member 34. Each fly weight 156 may be pivotally mounted to braking member 34 by a pivot pin or pivot axle 158. Similar to the first embodiment, a plurality of fly weights 156 may be angularly spaced about rotational axis 11 of input element 16, which corresponds to the rotational axis of braking member 34. For example, three fly weights 156 may be spaced at regular angular intervals of 120° about rotational axis 11 for balanced operation. It will be understood that more or fewer fly weights 156 may be used.
As shown in
With respect to the embodiments described above, those skilled in the art will realize that input element 16 and output element 20 are reversible in function, i.e. input element 16 may be used as an output element coupled to an external driven member, and output element 20 may be used as an input element to which an external drive member is coupled. In such an arrangement, element 20 is considered an “input element” and element 16 is considered an “output element.”
The invention improves safety by providing an over-speed governor configured to cooperate with a torque limiter apparatus. The invention utilizes the existing capability of the torque limiter during an over-speed event, thereby avoiding additional braking or torque limiting components and external controls.
While the invention has been described in connection with exemplary embodiments, the detailed description is not intended to limit the scope of the invention to the particular forms set forth. The invention is intended to cover such alternatives, modifications and equivalents of the described embodiment as may be included within the scope of the claims.
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Number | Date | Country | |
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20190101169 A1 | Apr 2019 | US |