This invention relates to a torque limiting driver and method, and, more particularly, it relates to a driver and method for rotating threaded fasteners.
Torque limiting drivers are already known in the prior art. However, they require frequent attention and re-calibration in order to maintain the desired torquing action. Even then, they do not produce accurate torque limits in preferred precision. The prior art drivers commonly have a ten percent deviation from their desired torque specification, and they can need re-calibration perhaps every six months, depending upon usage.
The present invention improves upon the prior art drivers in that it provides a driver that substantially reduces the inaccuracy and the need for re-calibration. There also is an improvement in manufacturing the driver to thereby achieve the improved tolerances and durability. The setting of the adjustable parts for calibration is easily accomplished, and the parts are firmly secured in the desired calibrated setting. Further, there is a lesser impact, and thus avoidance of damage and upset of calibration, of the driver parts when the limit torque is reached. Also, there is a reduction or even elimination of any requirement for lubrication.
This invention is susceptible to being employed in either a handle or an adapter from which the rotation is transferred to the fastener. Also, while there are a plurality of matching paired cam surfaces, the same two cam surfaces always pair exclusively only with each other, and thus there are the advantages mentioned, including being able to produce exact matching pairs of cams.
The driver, and its method of operation, also gives the user a feel and sensitivity for applying the torque and, with an ample time interval, there is provision for the user to sense when the torque has reached its desired limit. When the torque limit is reached, the user has the options of either further rotating the driver at that limit, so the user need not immediately stop the driving rotation, so instead the user can rotate even further and thereby apply torque beyond the calibrated amount, if so desired, or the user can allow the driver to reset itself for another application of the limited torque, for instance for another fastener. Also, there can be reverse rotation drive onto a driving shaft and thence to the fastener.
Drawing sheets one, two, and three show a driver handle 10 including a unitized cylindrical sleeve 11 and a casing 12 suitably affixed to the sleeve 11. The handle presents a formed hollow interior 13 and it extends along a longitudinal axis A. The outer casing 12 has depressions 14 and lobes 15, for being gripped by the user's hand, and it has depressions 16 for receiving the user's thumb. Thus the user can rotate the handle 10 about the axis A for rotationally driving conventional but unshown threaded fasteners, such as nuts and screws, but driving them only to a desired limited torquing force.
An elongated cylindrical shaft 17 is disposed within the sleeve 11 and extends along the axis A, as seen on sheets two and five, and the shaft 17 is rotatable about the axis A within the handle 10. Shaft 17 has a left end 18, as viewed in
A cylindrical cam member 23 is mounted on the shaft 17, and the shaft has a hexagonal length 24 and the member 23 has a hexagonal bore 26, all arranged to have the shaft 17 and the member 23 rotate as a unit. Aligned and matched with the cam member 23 is a cam member 27 which is axially movable and limitly rotatable on the shaft 17. The shaft 17 has two diametrically opposite planar surfaces 28 at its length which disposed within the member 27. The shaft 17 and member 27 both have two diametrical opposite arcuate and respective sliding surfaces 29 and 30, with the surfaces 29 being of a lesser arc than that of the surfaces 30. Also, the member 27 has an irregularly shaped bore 31, as seen on sheets four 4 and eight. With the shapes mentioned, member 27 and shaft 17 have a relatively slidable and a rotation lost-motion connection therebetween.
Anti-friction means, such as rollers 32, are interposed between the member 27 and the handle 10 off the sleeve 11 to permit axial movement of the member 27 relative to the handle 10 and the shaft 17. Both the member 27 and the sleeve 11 have semi-circular and elongated grooves 35 to snugly receive respective arcuate portions of the rollers 32.
Sheet four shows that the members 23 and 27 have respective teeth 33 and 34 which face and engage each other and are for selective rotational drive engagement therebetween. Thus, upon engagement of the teeth 33 and 34 in response to leftward axial movement of the member 27, and upon rotation of the member 27, with rotation of the handle 10 and through rollers 32, rotational drive can be transmitted to member 23 and thus to the shaft 17 and then to the unshown fastener.
The teeth 33 are each shaped to have a recess 36 formed by the axially oriented surface 37 and by the slanted surface 38 disposed on a plane oblique to axis A. So surface 38 presents a cam abutment for rotation of the member 23 in the direction away from the facing direction of surface 38. There is a land of a flat or planar surface 39 disposed perpendicular to the axis A. The surface 38 is disposed to face in the rotation direction away from a right-hand fastener direction of tightening. There are a plurality of the teeth 33 disposed around the member 23, such as the six shown on sheet four, and they present exclusive matching pairs, always matching only with the same one.
Teeth 34 have a shape to drivingly coordinate with the teeth 33, so there is a tooth recess 41 presented by the axially extending surface 42 and the slanted surface 43. Surfaces 42 and 43 respectively overlie and respectively face surfaces 37 and 38. There also is a flat or planar surface 44 presenting the teeth 34, and surface 44 can face the surface 39 and be on a plane perpendicular to the axis A. Member 27 also has a planar land 46 perpendicular to the axis A and which can take the position shown in
For right-hand threaded fastener tightening, member 27 is rotated in the clockwise direction, from the right end axial view of the handle 10, and that causes the rotation keys, which are the rollers or like connectors, to likewise rotate the member 27. With the tooth oblique surface 43 in contact with the matching oblique surface 38, the member 23 will also rotate clockwise and in turn that will rotate the shaft 17 for tightening the fastener. Tightening continues until the surface 43 rotates beyond the surface 38 and to the land surface 39. That is the limit of torque transmitting, as desired. The user will then sense that the limit torque has been achieved, but there can be further rotation, whereupon the land surface 46 will slide on land surface 39. However, the surface 46 can not move rotationally beyond the surface 39, as explained later. In fact, as also explained later, upon the user releasing the handle 10, the member 27 will be rotated in the counterclockwise direction to have the member 27 return to its starting position relative to and mating with the member 23.
In the tightening action, member 23 transmits its rotation to the shaft 17 because of the hexagonal connection shown, and thus torque is applied to the fastener being tightened. The surfaces 43 and 38 serve as cams in that the surface 43 will force upon and slide along the surface 38, and the surface 46 will subsequently move to the land surface 39. At that time, the limit of the desired torque had been achieved and there can be no more application of torque and the member 23 stops rotating and will no longer apply tightening torque to the fastener, and the user will sense that and thereby know that the limit torque has been reached and the user can then release the handle 10 and the member 27 will then reverse its rotation and regain its initial position relative to the member 23, as more fully described later.
As shown, wave washer 51, or there could be any axial compression member employed, is positioned to force axially on member 27 and thereby exert the axial force to have the members 27 and 23 in the explained axial contact. Of course the rollers 32 are anti-friction members that allow the axial movement of the member 27. The handle 10 has a bore with threads 52, and an axial abutment calibration member 53 has threads 54 engaged with the handle threads 52. The member 53 can threadedly move axially in the handle toward and away from the compressor 51. Of course, that axial movement is according to the threaded adjustment made by the person threadedly setting the member 53 for the desired axial force on the member 27 and thus establish the desired torque limit of calibration for the driver.
To secure the adjuster 53 in its selected adjusted position, it has a radially extending gap 56 and an axially extending threaded hole 57. A set screw 58 is disposed in the threaded hole 57 and, when tightened in the member 53, the screw end abuts the member 53 at wall 59, as shown in
For returning the member 27 to its
When the spring 66 is assembled herein, it can be loaded to a predetermined torsion load that is lower than the target load of the assembled driver but is high enough to cause the member 27 to return to the starting position and its engagement with member 23 prior to the next torque cycle. The spring 66 exerts a preloaded amount of rotation tension on the cam members 23 and 27 and thereby prevents a sudden release of load when the member 27 is returned to its starting position. So there is no shock impact on the driver to upset the calibration when the parts return to their starting positions. The load exerted by the spring 66 will have no effect on the cam action of the members 23 and 27 because they relate to axial movement of the member 27, while the spring 66 relates only to the relative rotated positions of the members 23 and 27.
In that reverse rotation return action, the surface 46 will be in contact with and slide upon the surface 39, and subsequently the surface 43 will contact and slide upon the surface 38, all for the return to the position of
However, the member 27 has four interior shoulders 77 and 78 facing circumferentially and in interference fit with the shaft flats 28. The user can apply rotation to the handle 10 beyond the limit torque, and that causes the shoulders 77 to rotationally drive-engage the shaft 17, as in the position shown in
The rotation degree of lost motion with shoulders 77 is less that the maximum degree of rotation of the surface 46 on the land 39, so the cam members never can rotate to where the same two paired cam surfaces 38 and 43 would not be repeatedly matched as a pair. The shoulders 78 serve as alignment stops for the spring 66 to return the member 27 to its starting position of
When applying torque, the cam 43 slides on the cam 38 inducing rotation of the member 23 and the tightening of the unshown fastener, all in proportion to the increasing axial force exerted by the compression member 51. Likewise, the shoulders 78 will rotate off the shaft flats 28 toward the
Drawing sheets 6 and 7 show another embodiment of the invention, and here there is a shown an adapter instead of the handle 10. Thus a suitable rotation drive member could be connected to an end 81 of a shaft 82, which is a modified shaft 17. The adapter has a cylindrical housing 83 which has a threaded bore 84 for receiving a thrust washer 86 and the adjuster 53. In this arrangement, the calibration adjustment axial force is applied from left to right, as viewed in
In both these embodiments, the handle 10 and the member 83 are housings for the internal parts disclosed, and they both present the axis A and the housing threads 52 for the adjuster 33, and they both have the rotation drive connection to the member 27 and in turn to the shafts 17 and 82, with the lost motions disclosed, including that seen in
The initial position is shown in
The foregoing description also disclosed the method of applying the limit torque. It also discloses the method of regaining the starting positions of the working parts, that is by the user releasing the turning torque on the handle 10 or the adapter at 83. Those method steps have been fully explained in the foregoing and with regard to both embodiments of this invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US05/46766 | 12/28/2005 | WO | 00 | 3/29/2007 |