The present invention relates to a hand tool and, more particularly, to a torque structure, such as a torque (or torsion) wrench or the like.
A conventional torque wrench was disclosed in the U.S. Pat. No. 8,863,624, and comprises a hollow main shaft 10, a tool member 20, an adjustable grip 30, a torque-adjustment elastic member 40, a clutch device 50, and a functional lock 60. The hollow main shaft 10 comprises a first end 11, a second end 12 opposite to the first end 11, and a plurality of locating grooves 13 spaced around the periphery of the second end 12, while plural torque value numbers 14 are disposed on the periphery of the hollow main shaft 10. The tool member 20 comprises a head piece 21 made in the form of, for example, a ratchet socket joint, and a stem 22 inserted into the inside of the first end 11 of the hollow main shaft 10. The adjustable grip 30 comprises an adjustment screw member 31 fixedly mounted therein on the center and screwed to the second end 12 of the hollow main shaft 10 for allowing the adjustable grip 30 to rotate against the hollow main shaft 10, with a ring groove 301 disposed on the periphery of one end of the adjustable grip 30 opposite to the end combined to the hollow main shaft 10. The torque-adjustment elastic member 40 mounts inside the hollow main shaft 10 and is stopped against one end of the adjustment screw member 31. At least a stopper member 41 is disposed between the torque-adjustment elastic member 40 and one end of the adjustment screw member 31 for allowing the torque-adjustment elastic member 40 to be indirectly stopped against one end of the adjustment screw member 31. The clutch device 50 is set between the torque-adjustment elastic member 40 and the tool member 20, pushable by the torque-adjustment elastic member 40 between an engaged position and a disengaged position. The clutch device 50 includes a plurality of block members movable by the torque-adjustment elastic member 40 to abut against one another. The functional lock 60 is disposed on the outer periphery of the second end 12 of the hollow main shaft 10 and axially moveable between a locked position and an unlocked position along the hollow main shaft 10. The functional lock 60 comprises a locking ring 61, a compression spring 62, a C-clasp 63, at least a through hole 64, and at least a positioning ball 65. The locking ring 61 mounts in between the second end 12 of the hollow main shaft 10 and the adjustable grip 30, with a containing groove 611 disposed on one end of the inner wall of the locking ring 61, a pushing face 612 axially extending from the containing groove 611 toward the adjustable grip 30, and a spring groove 613 disposed on the other end of the inner wall of the locking ring 61. An annular groove 614 is disposed in the spring groove 613, while the inner diameter of the spring groove 613 is smaller than the inner diameter of the annular groove 614. In addition, an anti-sliding portion 615 comprising plural ditches mounts around the outer periphery of the locking ring 61, and the pushing face 612 is located in a position higher than the groove bottom of the containing groove 611. A bevel 616 is disposed on the junction between the containing groove 611 and the pushing face 612. The compression spring 62 is disposed between the locking ring 61 and the adjustable grip 30 and permanently pushing the locking ring 61. The C-clasp 63 is made of medal and disposed on a ring groove 301 of the adjustable grip for being optionally coupled with the annular groove 614, whereby the locking ring 61 is located in the unlocked position. At least a through hole 64 is disposed on the periphery of the adjustable grip 30. Preferably, the adjustable grip 30 comprises a hollow extension tube 32 sleeving the locating groove 13, and the through hole 64 is disposed on the periphery of the extension tube 32, while one end of the extension tube 32 is provided with plural level value numbers 321 as a reference corresponding to the torque value number 14 on the hollow main shaft 10. The periphery of the extension tube 32 is provided with a position limiting hole 322 which is 90 degrees apart from the through hole 64 on the periphery of the extension tube 32. The distance between the position limiting hole 322 and the adjustable grip 30 is longer than the distance between the through hole 64 and the adjustable grip, while a position limiting ball 66 is received in the position limiting hole 322 for limiting the movement of the locking ring 61. The at least one positioning ball 65 made of medal is received in the through hole 64 for corresponding with the locating groove 13, wherein the diameter of the positioning ball 65 is smaller than the diameter of the position limiting ball 66.
However, the conventional torque wrench has the following disadvantages.
1. The hollow main shaft 10 and the adjustable grip 30 are locked by the functional lock 60, such that when the adjustable grip 30 is rotated, the hollow main shaft 10 is rotated by the adjustable grip 30. The positioning ball 65 bears the rotation force of the adjustable grip 30 individually, such that the force is not distributed evenly, and the positioning ball 65 has to withstand a large force.
2. The functional lock 60 is mounted between the hollow main shaft 10 and the adjustable grip 30, thereby decreasing the aesthetic quality of the conventional torque wrench.
3. The hollow main shaft 10 comprises a plurality of locating grooves 13. Each of the locating grooves 13 has a noncircular shape and has a determined length, such that the locating grooves 13 greatly increase the cost of the hollow main shaft 10.
The primary objective of the present invention is to provide a torque structure having a reinforced strength.
In accordance with the present invention, there is provided a torque structure comprising a first body provided with a receiving recess, a second body pivotally connected with the first body, a first elastic member received in the second body, a retaining unit including a mounting seat which is provided with a first threaded portion and a plurality of first through holes, a first adjusting member provided with a head, a positioning seat provided with a plurality of second through holes, and a locking unit including a plurality of first locking members, a second locking member, a plurality of third locking members, a fourth locking member, a fastening member, and a second adjusting member. The fastening member is provided with a fitting portion connected with the first body. The fastening member is provided with a third threaded portion. The second adjusting member is provided with a fourth threaded portion screwed into the third threaded portion.
Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
Referring to the drawings and initially to
The first body 10 has an interior provided with a receiving recess 11, and has an end provided with a grip.
The second body 20 is pivotally connected with the first body 10, and has a first end provided with a drive portion 21 protruding from the first body 10, and a second end provided with a plurality of first fixing portions 22 hidden in the receiving recess 11. The first fixing portions 22 are located adjacent to an opening of the second body 20, and are arranged in an annular shape about an axis of the second body 20.
The first elastic member 30 is received in and elastically biased on the second body 20, such that the second body 20 has an over-torque slipping function.
The retaining unit 40 is secured in the second body 20, and located adjacent to the opening of the second body 20. The retaining unit 40 is distant from the drive portion 21, and includes a mounting seat 41, and a plurality of securing members 42.
The mounting seat 41 is a ring that is secured in the second body 20, and located adjacent to the opening of the second body 20. The mounting seat 41 has an interior provided with a first threaded portion 411 which is an internal thread extending through the mounting seat 41. The mounting seat 41 is provided with a plurality of second fixing portions 412 aligning with the first fixing portions 22. The second fixing portions 412 have a number equal to that of the first fixing portions 22. The mounting seat 41 is provided with a plurality of first through holes 413 which extend in a direction the same as that of the first threaded portion 411. The first through holes 413 surround the first threaded portion 411.
The securing members 42 are mounted on the first fixing portions 22 and the second fixing portions 412, such that the mounting seat 41 is secured in and is not detached from the second body 20. The securing members 42 have a number equal to that of the first fixing portions 22 and that of the second fixing portions 412.
The first adjusting member 50 is mounted in the receiving recess 11, the second body 20, and the mounting seat 41, and has an external thread screwed through the first threaded portion 411. The first adjusting member 50 is rotated relative to the first threaded portion 411 and moved relative to the retaining unit 40, such that the first adjusting member 50 is moved relative to the second body 20. The first adjusting member 50 is provided with a head 51 which presses the first elastic member 30, with the first elastic member 30 being biased between the second body 20 and the head 51.
In practice, when the first body 10 is rotated relative to the second body 20, the first adjusting member 50 is driven by and rotated with the first body 10, such that the first adjusting member 50 is rotated and moved in the first threaded portion 411, to adjust a tension of the first elastic member 30.
The positioning seat 60 is secured in the receiving recess 11 and locked on the first adjusting member 50, such that the first body 10, the positioning seat 60, and the first adjusting member 50 are rotated simultaneously. Thus, when the first body 10 is rotated, the positioning seat 60 is rotated with the first body 10, and the first adjusting member 50 is rotated with the positioning seat 60, such that the first adjusting member 50 is rotated and moved in the first threaded portion 411, and the positioning seat 60 is moved with the first adjusting member 50, and is moved relative to the retaining unit 40. The positioning seat 60 is provided with a plurality of second through holes 61 which are arranged in an annular shape about an axis of the positioning seat 60. The positioning seat 60 is provided with a second threaded portion 62 which is an internal thread screwed onto the first adjusting member 50.
The locking unit 70 is assembled with the first body 10, the retaining unit 40, the first adjusting member 50, and the positioning seat 60, and is moved with the first body 10. The locking unit 70 includes a plurality of first locking members 71, a second locking member 72, a plurality of third locking members 73, a fourth locking member 74, a fastening member 75, a second adjusting member 76, and a second elastic member 77.
The first locking members 71 extend through and are moved in the first through holes 413, and have a number equal to that of the first through holes 413. The first locking members 71 are received in the receiving recess 11. Each of the first locking members 71 is a circular rod and has a first end resting on the head 51.
The second locking member 72 is received in the receiving recess 11 and moved relative to the mounting seat 41. The second locking member 72 is adjacent to the positioning seat 60 and has a center provided with a third through hole 722 allowing passage of the first adjusting member 50. The second locking member 72 has a first end provided with a plurality of resting portions 721 each abutting and receiving a second end of each of the first locking members 71. The resting portions 721 are arranged in an annular shape about an axis of the second locking member 72. The second locking member 72 has a second end provided with a plurality of first receiving grooves 723 aligning with the second through holes 61.
The third locking members 73 extend through the second through holes 61 and are moved relative to the positioning seat 60 through a small distance. Each of the third locking members 73 is a circular rod and has a first end resting on and detachably received in one of the first receiving grooves 723.
The fourth locking member 74 is received in the receiving recess 11 and is provided with a plurality of second receiving grooves 742 aligning with the second through holes 61, and each of the third locking members 73 has a second end received or secured in one of the second receiving grooves 742, such that the third locking members 73 are located between the second locking member 72 and the fourth locking member 74. Thus, the positioning seat 60 and the third locking members 73 are arranged between the second locking member 72 and the fourth locking member 74. The second receiving grooves 742 have a number equal to that of the second through holes 61. The fourth locking member 74 is provided with a first mounting portion 741.
The fastening member 75 is secured to the first body 10 such that the fastening member 75 is rotated and moved with the first body 10. The fastening member 75 is provided with a fitting portion 751 connected with the first body 10. The fitting portion 751 is an external thread screwed into an internal thread of the first body 10. The fastening member 75 is provided with a third threaded portion 752 which is an internal thread.
The second adjusting member 76 detachably rests on the fourth locking member 74, and is provided with a fourth threaded portion 761 which is an external thread screwed into the third threaded portion 752. Thus, when the second adjusting member 76 is rotated relative to the fastening member 75, the fourth threaded portion 761 is rotated and moved relative to the third threaded portion 752, such that the second adjusting member 76 is moved to press or release the fourth locking member 74. The fourth threaded portion 761 is provided with a second mounting portion 762 mounted on the first mounting portion 741, such that the second adjusting member 76 is mounted on the fourth locking member 74.
The second elastic member 77 is received in the receiving recess 11 and is biased between the positioning seat 60 and the second locking member 72. The second elastic member 77 is arranged between the third locking members 73.
In practice, when the second adjusting member 76 is rotated and moved, the fourth locking member 74 and the third locking members 73 are pushed by the second adjusting member 76 to move toward an opening of the receiving recess 11, such that the first end of each of the third locking members 73 presses one of the first receiving grooves 723, and the third locking members 73 are locked on and limited by the second locking member 72. Thus, the first body 10 is limited by the locking unit 70 and the retaining unit 40 and cannot be rotated and moved, such that the first body 10 is locked onto and cannot be rotated relative to the second body 20. In such a manner, the second body 20 is rotated when the first body 10 is rotated.
On the contrary, when the second adjusting member 76 is rotated reversely and moved opposite to the opening of the receiving recess 11, the fourth locking member 74 and the third locking members 73 are released from and not limited by the second adjusting member 76, to allow movement of the third locking members 73 and the fourth locking member 74. In such a manner, when the first body 10 is rotated, the positioning seat 60 is rotated with the first body 10, and the third locking members 73 are rotated with the positioning seat 60. At this time, the second locking member 72 is fixed by the first locking members 71 and the fourth locking member 74, such that when the third locking members 73 are rotated relative to the second locking member 72, the third locking members 73 are pushed by the second locking member 72 and detached from the first receiving grooves 723. Thus, the third locking members 73 are unlocked from and not limited by the second locking member 72, such that the first body 10 is not limited by the locking unit 70 and the retaining unit 40 and can be rotated and moved. In such a manner, the first body 10 is unlocked from the second body 20, such that when the first body 10 is rotated relative to the second body 20, the first adjusting member 50 is driven by the first body 10 and moved in the first threaded portion 411, to adjust the tension of the first elastic member 30, and to adjust the torque of the torque structure.
In the preferred embodiment of the present invention, the first body 10 is a circular rod. The receiving recess 11 has a circular shape. The drive portion 21 is a ratchet wrench or an open-end wrench with a square head. The second body 20 has two first fixing portions 22 which are arranged symmetrically. Each of the first fixing portions 22 is a circular hole. The mounting seat 41 has two, three or six first through holes 413, and each of the first through holes 413 has a circular shape. Each of the securing members 42 is a ball. The positioning seat 60 has two second through holes 61 which are arranged symmetrically. Each of the second through holes 61 is a circular hole. The second locking member 72 is a ring. Each of the resting portions 721 is an arcuate groove.
In the preferred embodiment of the present invention, each of the third locking members 73 has a length smaller than that of each of the first locking members 71.
In the preferred embodiment of the present invention, the first mounting portion 741 is a circular hole. The second receiving grooves 742 is a circular groove. The second mounting portion 762 has a circular shape.
In assembly, referring to
In operation, referring to
As shown in
Referring to
Referring to
Referring to
In another preferred embodiment of the present invention, the third locking members 73 and the second locking member 72 are formed integrally. The third locking members 73 directly protrude from the second locking member 72.
The principle of the present invention is described as follows. The first locking members 71 extend through and are moved in the first through holes 413, such that the first locking members 71 are limited by the mounting seat 41 and cannot be rotated. The second locking member 72 is limited by the first locking members 71 and cannot be rotated. The third locking members 73 are locked in the first receiving grooves 723 as shown in
In conclusion, the first locking members 71 is fixed, and the second locking member 72 connects the first locking members 71 and the third locking members 73, such that when the third locking members 73 is locked by the second locking member 72, the third locking members 73 is secured by the first locking members 71 and the second locking member 72, and when the third locking members 73 is unlocked from the second locking member 72, the third locking members 73 is released from the first locking members 71 and the second locking member 72.
In another preferred embodiment of the present invention, the second elastic member 77 is biased between the positioning seat 60 and the fourth locking member 74.
Accordingly, the advantages of the torque structure of the present invention are described as follows.
1. The first locking members 71 extend through the first through holes 413, such that when the first body 10 is rotated to drive the second body 20, the first locking members 71 bear and evenly distribute the rotation force of the first body 10. Thus, the first locking members 71 have a better support force. The first locking members 71 are replaced when being broken, thereby decreasing the cost.
2. Each of the first locking members 71 is a circular rod. Each of the third locking members 73 is a circular rod. The second locking member 72 has a sheet shape. The fourth locking member 74 has a sheet shape. The resting portions 721, the first receiving grooves 723, and the second receiving grooves 742 are formed by punching, stamping or pressing. Thus, the first locking members 71, the second locking member 72, the third locking members 73, and the fourth locking member 74 have lower cost.
3. As shown in
4. When the second adjusting member 76 is rotated and moved opposite to the opening of the receiving recess 11, the fourth threaded portion 761 is unscrewed from the third threaded portion 752, and the fourth locking member 74 and the third locking members 73 are released from and not limited by the second adjusting member 76, to allow movement of the third locking members 73 and the fourth locking member 74, the third locking members 73 are detached from the first receiving grooves 723 as shown in
5. Referring to
Although the invention has been explained in relation to its preferred embodiment(s) as mentioned above, it is to be understood that many other possible modifications and variations can be made without departing from the scope of the present invention. It is, therefore, contemplated that the appended claim or claims will cover such modifications and variations that fall within the scope of the invention.
Number | Name | Date | Kind |
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5497682 | Hsu | Mar 1996 | A |
8863624 | Chen | Oct 2014 | B2 |
20110113936 | Chiang | May 2011 | A1 |
20130228053 | Chen | Sep 2013 | A1 |
Number | Date | Country | |
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20210213592 A1 | Jul 2021 | US |