The present disclosure relates to torque transferring clutch designs used in automobile automatic transmissions.
The statements in this section merely provide background information related to the present disclosure and may or may not constitute prior art.
A multi-speed automatic transmission uses frictional clutches having friction surfaces for example as lock-up clutches to temporarily lock a torque converter to a transmission input shaft, and clutches and brakes to change gear ratios during transmission shifting operations for both forward and reverse gear drives. Known clutch assemblies provide friction surfaces on multiple friction plates that engage multiple reaction plates when hydraulic pressure is applied to the clutch assembly. Known clutch assemblies use spline connections to individually couple the reaction plates and the friction plates to transmission structure or to components of the transmission. The spline connections, however provide only limited horizontal displacement.
When the clutch assembly is not engaged by hydraulic pressure it is desirable to maintain clearance between the friction surfaces and the reaction plates to reduce friction induced heat, friction surface wear, and the associated degradation of fuel economy. The limited horizontal displacement allowed by spline connections may not allow sufficient clearance between these components to be maintained and therefore may often induce heat, friction, and degraded fuel economy.
Thus, while current automatic transmission clutch assemblies achieve their intended purpose, there is a need for a new and improved device and method for reducing or eliminating splined clutch assemblies thereby allowing greater horizontal movement and to improve clutch assembly design.
According to several aspects, a torque transferring transmission-drive system includes a first friction plate having a first friction surface. A second friction plate has a second friction surface directed toward the first friction surface. A reaction plate is positioned between the first friction surface and the second friction surface. At least one strap spring in a clutch engaged condition elastically compresses allowing the reaction plate to be frictionally engaged between the first friction surface and the second friction surface, and in a clutch disengaged condition the at least one strap spring elastically expands creating a clearance between the reaction plate and each of the first friction surface and the second friction surface.
In another aspect of the present disclosure, the at least one strap spring is connected at a first end to the second friction plate and is connected at a second end to the first friction plate such that the at least one strap spring joins the first friction plate to the second friction plate.
In another aspect of the present disclosure, the second friction plate defines a double sided friction plate including a third friction surface directed oppositely with respect to the second friction surface.
In another aspect of the present disclosure, the third friction surface faces a transmission housing and contacts the transmission housing in the clutch engaged condition.
In another aspect of the present disclosure, at least one fastener connecting the reaction plate to transmission housing.
In another aspect of the present disclosure, the multiple strap springs are each connected at the first end to the second friction plate using fasteners.
In another aspect of the present disclosure, the strap springs are each connected at the first end to the second friction plate by a weld joint.
In another aspect of the present disclosure, the strap springs are each integrally connected at the first end to the second friction plate such that the strap springs define integral extensions of the second friction plate.
In another aspect of the present disclosure, in the clutch disengaged condition the strap springs include a stepped shape, stepping from the first end to the second end.
In another aspect of the present disclosure, the stepped shape includes a substantially planar first surface at the first end which is elevated above a substantially planar second surface at the opposite second end when the strap springs are uncompressed in the clutch disengaged condition.
In another aspect of the present disclosure, a difference in a height “H” between the first end and the second end is a predetermined value, and wherein the difference in the height “H” creates a predetermined clearance between the first friction surface, the second friction surface, and the reaction plate in the clutch disengaged condition.
In another aspect of the present disclosure, the at least one strap spring is connected to the reaction plate by at least one fastener.
In another aspect of the present disclosure, the at least one strap spring and the at least one fastener are coupled to a fixed backing plate such that the at least one strap spring and the reaction plate are displaceable toward or away from the backing plate.
In another aspect of the present disclosure, a torque transferring transmission-drive system comprises a first friction surface. A second friction surface is directed toward the first friction surface. A reaction plate is positioned between the first friction surface and the second friction surface. A piston is actuated by a fluid pressure to displace the first friction surface toward the second friction surface, frictionally engaging the reaction plate between the first friction surface and the second friction surface. At least one strap spring in a clutch engaged condition elastically compresses to allow the reaction plate to be frictionally engaged between the first friction surface and the second friction surface, and in a clutch disengaged condition the at least one strap spring elastically expands to create a clearance between the reaction plate and each of the first friction surface and the second friction surface.
In another aspect of the present disclosure, a first friction plate having the first friction surface fixed thereto, wherein the first friction plate defines the piston.
In another aspect of the present disclosure, the at least one strap spring is connected by a fastener to the reaction plate.
In another aspect of the present disclosure, a first friction plate has the first friction surface fixed thereto; and a second friction plate has the second friction surface fixed thereto.
In another aspect of the present disclosure, the at least one strap spring is connected by at least one fastener to both the first friction plate and the second friction plate.
In another aspect of the present disclosure, a backing plate is fixed to structure of a transmission; and a wave plate is positioned between the piston and the reaction plate and acting when contacted by the piston to displace the first friction surface, the reaction plate, and the second friction surface together toward the backing plate.
According to further aspects of the present disclosure, a torque transferring transmission-drive system includes a first friction plate having a first friction surface. A second friction plate has a second friction surface directed toward the first friction surface. A reaction plate is positioned between the first friction surface and the second friction surface. A piston is actuated by a fluid pressure to displace the first friction surface toward the second friction surface, frictionally engaging the reaction plate between the first friction surface and the second friction surface. Multiple strap springs are each connected either to both of the first and the second friction plates or to the reaction plate. In a clutch engaged condition the multiple strap springs elastically compress allowing the reaction plate to be frictionally engaged between the first friction surface and the second friction surface, and in a clutch disengaged condition the multiple strap springs elastically expand creating a clearance between the reaction plate and each of the first friction surface and the second friction surface.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
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The transmission 14 is releasably coupled to the torque converter housing 26 using a clutch assembly 36. The clutch assembly 36 includes a flexible first or single sided friction plate 38 also functioning as a piston which is attached to the transmission input shaft 32 through the torsional vibration isolator 30. The first or single sided friction plate 38 includes a first friction surface 40 facing a reaction plate 42 which is connected by a spline 44 to the torque converter housing 26. A second or double sided friction plate 46 is positioned between the reaction plate 42 and the torque converter housing 26. Multiple strap springs 48 and fasteners 50 such as rivets are used to connect the second or double sided friction plate 46 to the first or single sided friction plate 38. The double sided friction plate 46 includes a second friction surface 52 facing the reaction plate 42, and a third friction surface 54 facing the torque converter housing 26. Hydraulic pressure applied to the friction plate 38 causes deflection of the single sided friction plate 38 toward the reaction plate 42. This in turn causes the first friction surface 40 to frictionally contact the reaction plate 42, which deflects to contact the second friction surface 52. The double sided friction plate 46 is thereby deflected such that the third friction surface 54 contacts the torque converter housing 26.
In order to provide rotational clearance between the first friction surface 40 and the reaction plate 42, between the reaction plate 42 and the second friction surface 52, and between the third friction surface 54 and the torque converter housing 26 when the clutch assembly 36 is not engaged, the multiple strap springs 48 have a stepped shape or body geometry. By utilizing the multiple strap springs 48 the clutch assembly 36 provides the benefits of maximizing a total frictional surface area of the clutch assembly 36 while minimizing a lateral thickness of the clutch assembly 36, thus saving space and providing arrangement flexibility in the torque converter housing 26.
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It is noted that the quantity of six strap springs identified in the clutch assemblies discussed herein is not limiting, and the quantity of six can vary, including having a minimum of three strap springs, and having a quantity greater than three strap springs within the scope of the present disclosure.
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The biasing force of the first strap spring 190 and the second strap spring 192 normally act to separate the friction surfaces of the first friction plate 176 and the second friction plate 178 from the reaction plates 186, 188 and the backing plate 172 when hydraulic pressure does not act on the clutch assembly 170. Hydraulic pressure is used to actuate the clutch assembly 170 via a piston 196, which acts on a wave plate 198 to displace the first friction plate 176, the second friction plate 178, and the reaction plates 186, 188 together toward the backing plate 172. To engage the clutch assembly 170, pressurized hydraulic fluid is ported into a piston chamber 200 which displaces the piston 196 against the biasing force of a return spring 202. The piston chamber 200 and the piston 196 are located in a housing portion 204 of the transmission housing 174. The piston 196 contacts the wave plate 198 which then causes the first friction plate 176, the second friction plate 178, and the reaction plates 186, 188 to slide together on the fasteners 194 toward the backing plate 172.
Because the first and the second reaction plates 186, 188 are not fixed to the transmission housing 174, the biasing force of the first strap spring 190 and the second strap spring 192 therefore allow the first and the second reaction plates 186, 188 to move more freely with respect to each other and therefore greater clearance is provided between the friction surfaces of the first friction plate 176 and the second friction plate 178 and the first and the second reaction plates 186, 188 when the clutch assembly 170 is not pressurized. This reduces friction wear and increases the operational life of the clutch assembly 170.
According to several aspects of the present disclosure, a torque transferring transmission-drive system 10 includes a first friction plate 38, 102, 132, 146, 176 having a first friction surface 40, 104, 134, 154, 182. A second friction plate 46, 68, 80, 92, 112, 138, 148, 178 has a second friction surface 52, 118, 156, 184 directed toward the first friction surface 40, 104, 134, 154, 182. A reaction plate 42, 106, 128, 148, 188 is positioned between the first friction surface 40, 104, 134, 154, 182 and the second friction surface 52, 118, 156, 184. A piston 38, 132, 196 is actuated by a fluid pressure to displace the first friction surface 40, 104, 134, 154, 182 toward the second friction surface 52, 118, 156, 184, frictionally engaging the reaction plate 42, 106, 128, 148, 188 between the first friction surface and the second friction surface. Multiple strap springs 48, 66, 78, 90, 114, 136, 162, 190, 192 are each connected either to both of the first and the second friction plates or to the reaction plate. In a clutch engaged condition the multiple strap springs 48, 66, 78, 90, 114, 136, 162, 190, 192 elastically compress allowing the reaction plate 42, 106, 128, 148, 188 to be frictionally engaged between the first friction surface 40, 104, 134, 154, 182 and the second friction surface 52, 118, 156, 184, and in a clutch disengaged condition the multiple strap springs 48, 66, 78, 90, 114, 136, 162, 190, 192 elastically expand creating a clearance between the reaction plate 42, 106, 128, 148, 188 and each of the first friction surface 40, 104, 134, 154, 182 and the second friction surface 52, 118, 156, 184.
The description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
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