1. Field of the Invention
The present invention is directed to a torque transmission device, particularly for a motor vehicle, for the transmission of a torque from a driving unit, particularly from an internal combustion engine, to a driven unit, particularly a transmission, having at least one bearing location which has at least one bearing support acting in axial and/or radial direction.
2. Description of the Related Art
A torque transmission device of the type mentioned above can be, for example, a clutch arrangement, a dual-mass flywheel or a torque converter. Torque transmission devices of this kind are commonly arranged in the drivetrain of a vehicle between a driving unit, i.e., the engine, and a driven unit, i.e., the transmission. However, in modern drivetrains it has been shown that while most of the current can still be diverted to the body via a ground cable during the process of starting the vehicle by means of a starter, the remaining residual amount of current can be transmitted to the transmission proceeding from the starter via various structural component parts of the drivetrain. The current introduced into the transmission in this way can result in damage to transmission components and impaired operation. For example, it can lead to fusing of movable parts due to the heating action of the current.
The prior art DE 37 21 705 A1 discloses a torsional vibration damper which has electrical insulation in the region of the spring elements to prevent the springs from fusing to the housing during a welding process for welding the housing of the torsion damper. For this purpose, particularly the spring pockets and/or the stops of the springs can be made of an insulating material. Further, the prior art discloses that the torsion damper has in the region of the springs a coating which insulates in a stable manner at least over the duration of the welding process.
However, it is a drawback of this prior art that the electrical insulating effect, particularly in the case of the coating, is designed merely for the welding process. During continuous introduction of current via the starter and the movement of the springs at the coating, the coating can be damaged and only provides an insufficient current insulation. Also, forming the spring pockets as plastic element provides only an insufficient electrical insulation because precisely during high mechanical stresses, plastic elements at the spring seats do not withstand the mechanical stresses. Moreover, it has been shown that arranging plastic elements in the spring pockets impedes the assembly of the torsion damper and adds significantly to cost because of the additional time.
Therefore, it is an object of the present invention to provide a torque transmission device which provides an electrical insulation between the internal combustion engine and the transmission and which is implemented in an economical and simple manner.
According to the invention, a torque transmission device is provided for transmitting a torque from a driving unit to a driven unit, wherein the torque transmission device further has at least one bearing location having at least one bearing support acting in axial and/or radial direction. The invention is based on the idea of providing an insulation element in the region of the at least one bearing location so as to prevent the flow of electric current, and the insulation element according to the invention can be constructed directly as an element of the bearing or as an element that is added on to the bearing. In view of the fact that current is commonly introduced preferably at the bearing locations, this transfer of current is prevented particularly effectively in that, according to the invention, the insulation element is arranged in the region of the bearing locations.
The insulation element can be combined with any bearing locations, for example, compact bearings, plain bearings or roller bearings.
According to a preferred embodiment, the insulation element is made from an electrically insulating material, particularly plastic or ceramic. Apart from good insulating properties, ceramic also has the advantage that it withstands high mechanical loads. Plastic, on the other hand, is advantageous because it can deform easily.
According to a further preferred embodiment, the insulation element has a coating of an electrically insulating material or is formed as a coating. In this respect, a coating of ceramic, particularly a ceramic layer based on silicon oxide, chromium and/or chromium nitride and/or a layer based on a preferably amorphous carbon structure and/or a coat of lacquer have proven particularly advantageous. The embodiment as coating has the advantage that there is no need for additional elements.
Further, a combination, for example, in the form of an aluminum disk with an anodic layer, is also possible.
According to a further advantageous embodiment, the insulation element has at least one axially oriented insulation element portion and/or at least one radially oriented insulation element portion. This has the advantage that the insulation element can be arranged at the axial bearing locations and/or at the radial bearing locations.
It is particularly advantageous when the at least one insulation element is formed as a radially and/or axially extending ring element which can be used as an integral element for a bearing.
The insulation element can be formed as an axially extending ring element, particularly as ring disk, or as a radially extending ring element, preferably as sleeve.
This has the particular advantage that the insulation element can be arranged directly as a plain bearing on the torque transmission device.
According to a further advantageous embodiment, the insulation element can have an element for securing against rotation and/or an element for preventing misassembly. This ensures that during installation, particularly at the bearing location, the insulation element does not restrict movement of the elements or increase the installation space. Further, it has the advantage that elements can be provided for securing the structural component parts axially and radially at the same time.
According to another advantageous embodiment, the insulation element is designed to cooperate with a bearing element of a plain bearing and/or of a roller bearing and/or to be embodied as bearing element for a plain bearing and/or roller bearing. The insulation element can advantageously be constructed as bearing seat for a plain bearing and/or roller bearing, particularly for a thrust bearing.
This has the advantage that the separately fabricated bearing seat is not exposed to strong mechanical stresses so that it is possible to construct the bearing seat as plastic element and, therefore, as insulation element.
According to a further advantageous embodiment, the insulation element can have a bearing washer and/or a thrust washer for a roller bearing, particularly for a needle bearing, preferably for a needle thrust bearing and/or can be constructed as a bearing washer and/or thrust washer for a roller bearing.
This has the advantage that elements of the bearing support embody or receive the insulation element integrally so that assembly is simplified.
In an advantageous manner, the insulation element can have at least one locking projection in which an element of the bearing, particularly of the roller bearing, can be locked. Of course, an embodiment in which the insulation element locks into a locking projection formed at the roller bearing is also possible.
The insulation element with locking projection can preferably be further developed in such a way that at least two locking projections are provided, these locking projections being at the same time so disposed as to provide elements for securing against rotation or elements for preventing misassembly. It is particularly advantageous when the locking projections have an asymmetrical angular distribution circumferentially. For example, the locking projections can be arranged so as to be offset relative to one another, e.g., at 210° and 150° rather than at 180° so that a preferred installation orientation is formed.
To facilitate assembly of the individual structural component parts in an optimized manner with respect to time, a plurality of elements can advantageously be assembled in assembly units, e.g., as insulation element with locking projections and bearing washer, as insulation element with thrust washer, or as a combination of the two. Further, the locking projection acts as retention element, i.e., it prevents axial and/or radial displacement of the structural component parts relative to one another and/or relative to the thrust washer.
According to a further advantageous embodiment, the insulation element is constructed as a rolling element for a roller bearing, particularly as a ball for a ball bearing. In order to withstand mechanical loads, it can be advantageous that the insulation element is constructed as a ceramic element.
Generally, embodying the insulation element as an element of a bearing support has the advantage that the bearing with integrated insulation element can be provided as a finished assembly unit so that a fast and simple assembly is ensured.
According to a further advantageous embodiment, the torque transmission device can be a wet or dry starting element, particularly a torque converter, and/or a clutch arrangement and/or a dual-mass flywheel and/or a torsion damper.
The insulation of a torque converter with at least an impeller, a stator and/or a turbine is particularly advantageous, wherein the impeller has an impeller shell which can be connected to a driving unit so as to be fixed with respect to rotation relative to it, and the turbine has a turbine shell which can be connected to a driven unit so as to be fixed with respect to rotation relative to it. The stator is preferably arranged on a freewheel which is supported by at least one thrust washer and/or at least one thrust bearing at the impeller shell and/or turbine shell. The at least one insulation element is preferably arranged in the region of the stator.
According to a further advantageous embodiment, the insulation element is further designed to cooperate with at least one thrust washer arranged at the stator and/or is formed integral with at least one thrust washer arranged at the stator. The arrangement of the insulation element at the stator, particularly at the thrust washer, advantageously allows a particularly good electrical insulation and a simple assembly.
According to another advantageous embodiment, the insulation element is arranged between a thrust washer and a bearing washer of the thrust bearing support. Optional advantageous elements for preventing misassembly and/or elements for securing against rotation can be formed so as to act in direction of the thrust washer and in direction of the bearing washer.
Alternatively or in addition, the insulation element can also be formed as an element of the freewheel, preferably as an inner ring of the freewheel or as an outer ring of the freewheel.
According to a further advantageous embodiment, the insulation element can be arranged between the impeller shell and the thrust bearing support on the impeller shell side, particularly as a needle thrust bearing seat and/or as a needle thrust bearing support.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. It should be further understood that the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
The illustrated embodiments are purely exemplary and do not affect the scope of the invention, which is defined solely by the appended claims. The invention will be described more fully in the following with reference to the drawings in which:
In the following similar elements or similarly functioning elements are designated by the same reference numerals.
The impeller shell 6 together with impeller blades forms an impeller 10 which cooperates with a turbine 14 having a turbine shell 12 with turbine blades and with a stator 16 having stator blades. Impeller 10, turbine 14 and stator 16 form a hydrodynamic circuit in a known manner.
The stator 16 is arranged on a freewheel 18 which is supported axially at the impeller hub 8 by a thrust bearing support 20. The impeller hub 8 is hollow and receives a transmission input shaft 22 within its interior.
By means of toothing, the transmission input shaft 22 receives a torsion damper hub 24 of a torsional vibration damper 26 so as to be fixed with respect to rotation but axially displaceable relative to it. The torsion damper hub 24 is supported at the freewheel 18, already mentioned, by a thrust bearing support 28.
Further, the transmission input shaft 22 can be supported at the drive-side end thereof at the drive-side housing cover 4 of the torque converter 1 by a plain bearing 30. As can be gathered from the arrangement of the structural component parts of the illustrated torque converter 1, a current can be transmitted during the starting process from a drive, for example via a driven shaft 32, to the drive-side housing cover 4 of the torque converter 1. From the latter location, the current can be introduced to the transmission input shaft 22 directly via bearing location 30. Further, current can be introduced to the transmission input shaft 22 via the housing 2, impeller shell 6, thrust bearing 20, freewheel 18, thrust bearing 28, and torsion damper hub 24.
To prevent the flow of current from the drive via housing 2 and impeller shell 6 into transmission input shaft 22 and onward into the transmission, the torque converter 1 has at least one insulation element according to the invention. According to the invention, the bearing locations of thrust bearings 20 and 28, respectively, in the region of the stator 16 and the bearing 30 at the drive-side end of the transmission input shaft 22 are particularly suitable for the arrangement of the insulation element or insulation elements.
According to the invention, there is provided at least on one side between thrust bearing 20 and thrust bearing 28 an insulation element 40 which is arranged between thrust washer 186 and 187, respectively, and bearing washers or rings 188 and 189, respectively.
To prevent wear of the insulation element 40, particularly when it is formed as a plastic disk, the thrust washer 186 and/or the plastic disk 40 itself can have one or more elements for securing against rotation to prevent relative movement between thrust washer 186 and plastic disk 40.
To prevent faulty installation, the projections 402, 403 and 404, 405, respectively, can further have an asymmetrical angular distribution so that it is ensured that projections 402, 403 cooperate with thrust washer 186 and projections 404, 405 cooperate with bearing ring 188.
Further, as is shown in
The embodiment with locking projections 408 has the further advantage that the locking projections 408 serve as retention elements and prevent axial and/or radial displacement of the structural component parts relative to one another.
Instead of outfitting the needle thrust bearing 20 with a current-insulating element 40, a current insulation element which simultaneously functions as bearing 420, for example, a plain bearing of current-insulating material, can also be used as is shown by the embodiment in
In a manner analogous to the embodiments shown in
However, not only can the elements or the thrust bearing 20 and 28, respectively, themselves be used as current insulation location, but the thrust washers 186, 187 of the stator 16 can also be fabricated from a current-insulating material as is shown by the embodiment illustrated in
In addition to or instead of the arrangement of the current-insulating element at the thrust bearing locations 20, 28 of the stator 16, it is also conceivable to arrange a current-insulating plain bearing 430 on the drive side between the housing cover 4 and the drive-side end of the transmission input shaft 22.
Of course, a ball bearing 35 can also have the current-insulating element 40 according to the invention or can be constructed in an insulating manner. To this end, for example, as is shown in
In addition to the embodiments for a torque converter 1 which have already been shown, other torque transmission devices can also be outfitted with a current-insulating element 40 according to the invention.
Since current insulation takes place from drive side to driven side at the bearing locations of the torque transmission devices, a simple assembly is possible on the one hand and a permanent current insulation is possible on the other hand.
Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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10 2011 085 884.9 | Nov 2011 | DE | national |