1. Field of the Invention
The present invention pertains to a torsional vibration damper arrangement, a primary side and a secondary side, which is able to rotate around an axis of rotation relative to the primary side against the action of a damper fluid arrangement.
2. Description of the Related Art
The damper fluid arrangement includes first damper fluid of lower compressibility (typically a hydraulic fluid) in at least one displacement chamber and a second damper fluid of higher compressibility (typically a pneumatic fluid) in at least one compensating chamber. Upon a decrease in the volume of at least one displacement chamber caused by the rotation of the primary side relative to the secondary side and thus upon displacement of fluid from this displacement chamber, the second damper fluid is compressed in at least one compensating chamber.
In a torsional vibration damper arrangement of this type, it must be ensured that the various damper fluids are prevented from escaping from the outlets of the volume areas containing them. That is, leakage must be avoided. It must also be ensured that the two damper fluids do not mix with each other; that is, the one fluid must be prevented from entering the closed volume areas provided for the other damper fluid.
It is therefore the goal of the present invention to design a torsional vibration damper arrangement of the type described above in such a way that problems with the escape of fluid or the mixing of fluids can be avoided.
According to the invention, the minimum of one displacement chamber is bounded by a first displacement chamber assembly with end walls which form the axial boundaries of the minimum of one displacement chamber in both axial directions and with a circumferential wall which forms the boundary of the displacement chamber in one radial direction, and by a second displacement chamber assembly, which is able to rotate around the axis of rotation relative to the first displacement chamber assembly and which forms the boundary of the minimum of one displacement chamber in the other radial direction.
First sealing arrangements acting between the two end walls and the second displacement chamber assembly are provided to produce an essentially fluid-tight closure of the minimum of one displacement chamber
Alternatively or additionally, the first displacement chamber assembly includes a first circumferential boundary projection, which is assigned to the minimum of one displacement chamber, extends radially toward the second displacement chamber assembly, and forms the boundary of the minimum of one displacement chamber in a first circumferential direction. The second displacement chamber assembly includes a second circumferential boundary projection, which is assigned to the minimum of one displacement chamber, extends toward the circumferential wall of the first displacement chamber assembly, and forms the boundary of the minimum of one displacement chamber in the second circumferential direction Second sealing arrangements acting between these projections and the other displacement chamber assembly are provided on the circumferential boundary projections to produce an essentially fluid-tight closure of the minimum of one displacement chamber.
Alternatively or additionally, the minimum of one compensating chamber is formed in a compensating cylinder, in which a separating piston, which separates the first damper fluid from the second damper fluid, is free to move back and forth, where a third sealing arrangement to produce an essentially fluid-tight closure of the minimum of one compensating chamber is provided between the separating piston and the compensating cylinder.
In the inventive torsional vibration damper arrangement, therefore, appropriate sealing arrangements are provided in various areas which are critical with respect to the escape of fluid or to the mixing of the fluids.
Because very high pressures of up to 70 bars or more can be present in the displacement chambers containing the first damper fluid, especially when high torques are being transmitted, at least one first sealing arrangement can be designed in two stages with a first sealing area, which acts essentially between an axial side of an end wall and an axial side of the second displacement chamber assembly, and with a second sealing area, which acts essentially between a circumferential surface of the end wall and a circumferential surface of the second displacement chamber assembly lying radially opposite the circumferential surface of the end wall.
It is possible, for example, for the first sealing area to include a first ring-like sealing element, which is supported by its first support surface on the second displacement chamber assembly, and a second sealing element, which is supported by its first support surface on the end wall by way of a prestressing element, where the second support surfaces of the two sealing elements rest against each other. At least one of the first support surfaces can be essentially perpendicular to the axis of rotation. The second support surfaces can be essentially conical with respect to the axis of rotation.
To avoid excessive friction in the area of the first sealing area as effectively as possible, it is proposed that the second sealing element not be in, or not be able to enter into, contact with the second displacement chamber assembly.
The prestressing element can be, for example, a wave spring or a disk spring.
So that the high pressure prevailing in a displacement chamber can also be used to increase the effectiveness of the fluid seal, at least one connecting recess can be formed in the end wall to form a fluid connection between at least one displacement chamber and a side of the second sealing element facing away from the second displacement chamber assembly. In this way, the second sealing element can be pressed more strongly against the first sealing element, which will then also be pressed more strongly against the second displacement chamber assembly.
The second sealing area can be formed by a groove, open in the radial direction, in the end wall or in the second displacement chamber assembly. A ring-like sealing element, which rests with a sealing action against the other component, is installed in this groove.
The ring-like sealing element can be provided with a prestressing arrangement to load the element against the other component in question. This prestressing arrangement can include at least one prestressing element with spring-like elasticity. Alternatively or in addition, however, it can include a pressurized fluid connection, via which the groove-like recess is connected to at least one displacement chamber. Here, too, the very high fluid pressure prevailing in at least one displacement chamber can be used to improve the effectiveness of the seal. The two sealing arrangements can be essentially identical in design.
In an alternative embodiment, the ring-like sealing element can be designed as an open ring with an interrupted area in its circumference.
To achieve the most effective possible seal in the area of the circumferential boundary projections as well, at least one second sealing arrangement may include a radially and axially prestressed sealing element, which is inserted into a gap-like recess in a circumferential boundary projection, this gap being open in both the radial and axial directions.
This can also be achieved, for example, by designing the sealing element like a frame, and arranging at least one prestressing element, which pestresses the sealing element radially and/or axially, in the frame-like sealing element.
The internal volume area of the frame-like sealing element can be covered on both sides by cover elements, and a fluid inlet can be provided in at least one of these cover elements. Here, too, fluid can thus arrive in the internal volume area from at least one displacement chamber and thus preload the frame-like sealing element in the outward direction.
At least one third sealing arrangement can be designed to include a ring-like sealing element, which is inserted into a circumferential recess in a separating piston, and, in association with it, a prestressing arrangement, by means of which the sealing element is preloaded radially outward against an inside circumferential surface of the compensating cylinder.
The fluid pressure of the first damper fluid in the area of the minimum of one third sealing arrangement can also be used to improve the seal, by connecting the circumferential recess to a volume area containing first damper fluid by at least one connecting opening.
It is possible, for example, for the ring-like sealing element to be designed as an open ring with an interrupted area in its circumference.
Even when the separating position is located in one of its end positions, i.e., even when, for example, the volume of a compensating chamber is at its maximum or at its minimum, measures can still be taken to improve the effectiveness of the seal. In correlation with at least one of the end positions of the separating piston, the third sealing arrangement may include a sealing element, which is provided preferably on the compensating cylinder and which, when the separating piston is in its end position, produces a sealing action between the piston and the compensating cylinder.
The working characteristics of the inventive torsional vibration damper arrangement can also be improved by providing a holding recess, open to the compensating chamber, for the second damper fluid contained in the compensating chamber, this recess being located in the separating piston and/or in a closure element, which closes off the compensating chamber in the compensating cylinder. In this way, it is ensured that, even when the volume of the compensating chamber is at its minimum, that is, even when the separating piston has moved as far as possible in the outward direction, there will still be a certain residual volume present, in which essentially all of the second damper fluid is held. In this way, it is possible to prevent the second damper fluid from overheating under conditions of excessive compression.
It is also possible for the first displacement chamber assembly to be supported rotatably with respect to the second displacement chamber assembly by a bearing arrangement. The use of a rolling element bearing, preferably a needle bearing, has been found to be especially advantageous, because such bearings provide very precise mounting, and thus the possibility that abraded particles could arrive in the sealing arrangements can be almost completely excluded.
In an alternative embodiment which is comparatively simple and can be realized at low cost, the bearing arrangement can be a plain bearing.
It is also advantageous for the bearing arrangement to be designed as a loose bearing, which does not hinder relative axial movement between the two displacement chamber assemblies. The relative positioning in the axial direction can then be accomplished in the area of the two first sealing arrangements without interference from the bearing arrangement.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of the disclosure. For a better understanding of the invention, its operating advantages, and specific objects attained by its use, reference should be had to the drawing and descriptive matter in which there are illustrated and described preferred embodiments of the invention.
First, the general structure of a torsional vibration damper arrangement 12 designed according to the type of a gas spring-dual mass flywheel is described with reference to
The torsional vibration damper arrangement 12 includes a primary side 20, which is or can be connected to a drive shaft 16 for rotation in common around the axis of rotation A by means of a flexplate arrangement 22 or the like. This primary side 20 includes a first displacement chamber assembly 24, the two end walls 26, 28 and the outside circumferential wall 30 of which form the axial and radial boundaries of a plurality of displacement chambers 32 arranged in a row around the circumference. Outside the outer circumferential wall 30, there is an arrangement, star-shaped with respect to the axis of rotation A, of compensating cylinders 34, in each of which a compensating chamber 36 is formed. The two different types of chambers can cooperate with each other in such a way that one compensating chamber 36 is assigned to each displacement chamber 32; that several compensating chambers 36 are assigned to one displacement chamber 32; or that one compensating chamber 36 works together with several displacement chambers 32. This cooperation takes place by way of a through-opening 38 in the outer circumferential wall 30 of each displacement chamber 32, 33, and by way of a connecting chamber 40, extending in the circumferential direction along the outer circumferential wall 28. A separating piston 42, which is able to move back and forth inside each compensating cylinder 34, separates the first damper fluid, which is present in the displacement chamber or chambers 32, is essentially incompressible, and can be, for example, an oil, from the second damper fluid contained in the assigned compensating chamber 36, this fluid being compressible, namely, a fluid such as air or some other gas.
A secondary side 44 of the torsional vibration damper arrangement 12 includes a second displacement chamber assembly 46, which is supported rotatably on the first displacement chamber assembly 24 by means of a bearing 48. The second displacement chamber assembly 46 forms the boundary of the displacement chambers 32 on the radially inner side and is guided in a fluid-tight manner with respect to the side walls 26, 28 by means of appropriate sealing arrangements.
To provide the boundaries of the displacement chambers 32, 33 in the circumferential direction, circumferential boundary projections 56, 58 are provided on the two displacement chamber assemblies 24, 46, each of these projections extending radially toward the other displacement chamber assembly, so that a circumferential boundary projection 56 of the primary-side first displacement chamber assembly 24 forms one of the boundaries of each displacement chamber 32, and a circumferential boundary projection 58 of the secondary-side second displacement chamber assembly 46 forms the other boundary of each chamber. Upon relative rotation of the primary side 20 versus the secondary side 44 in a first direction of relative rotation, the volume of the displacement chamber 32 located in the upper part of
To adjust the damping characteristic, i.e., the pressure relationships of the first damper fluid in the displacement chambers 32, the first damper fluid can be supplied to and/or removed from these chambers via channels 49, 50, visible in
To achieve a fluid-tight closure which reliably prevents the unwanted escape of first damper fluid in the areas where the two displacement chamber assemblies 24, 46 are in contact, first sealing arrangements 64 act between the end walls 26, 28 and the second displacement chamber assembly 46. As
Once can also see in
Alternatively, it is obviously also possible to insert a so-called “fixed” bearing, that is, a bearing which also holds the two connected assemblies axially in position with respect to each other. An overdetermination, i.e., the possibility of jamming, can be avoided in that, during assembly, one of the end walls or possibly even both end walls 26, 28 are held loosely with respect to the outside circumferential wall 30 and then connected permanently together only after they have been assembled with the outside wall. The use of shim rings or the like is also conceivable. It is to be emphasized in particular that the use of a plain bearing in place of a rolling element bearing is also possible.
In the area where the compensating cylinder 34 is designed to face radially inward and therefore in the area where it is adjacent to the displacement chamber 24, it has an opening 76, through which the first damper fluid displaced into the connecting chamber 40 can enter the cylinder 34 and thus exert a load on the rear surface of the separating piston 42 facing away from the compensating chamber 36. At the other end, that is, at the end which is designed to face radially outward, the compensating cylinder 34 is closed off by a closure element 78. This can carry, for example, a sealing element, which is inserted in an outside circumferential groove 80 and which establishes a fluid-tight seal against the compensating cylinder 34. The sealing element 78 can be held in place by means of a locking ring 82, which is inserted into an inside circumferential groove in the compensating cylinder 34. This ring can be inserted after the closure element 78 has been pushed far enough into the interior of the compensating cylinder 34 that it no longer overlaps the inside circumferential groove 84 in the compensating cylinder 34 designed to accept the locking ring 82. Then the closure element 78 can be pulled back outward (i.e., upward in
To ensure, even at maximum load on the compressible second damper fluid contained in the compensating chamber 36, that is, even when the separating piston 42 is not in its lowest possible position with maximum volume of the compensating chamber 36 but is instead, for example, in direct contact with the closure element 78 and thus is in its other end position, that the second damper fluid is not overcompressed, the separating piston 42 has a recess 90 in the side facing the compensating chamber 36. In this state, the second damper fluid can collect in this recess under comparatively high pressure. Further compression, however, is no longer possible, and because the second damper fluid cannot be overcompressed, overloads and overheating are avoided. This can in fact lead to a state in which the pressure in the first damper fluid is significantly above that in the second damper fluid.
In the case of the alternative embodiment shown in
It can also be seen in
It can also be seen in
One can also see in
A guide element designed as a plastic or metal ring can be provided in another circumferential groove 112 in the separating piston 42. Alternatively or additionally to the outside circumferential surface of the separating piston 42, this element can provide a guide function for the piston in the compensating cylinder.
An O-ring-like sealing element 114 is provided in the transition area between the annular contact surface 96 and the compensating cylinder 34. This sealing element 114 goes into effect when the separating piston 42 is in its lower end position, that is, for example, when the pressure of the second damper fluid in the compensating chamber 36 is higher than the pressure of the first damper fluid, which otherwise also exerts a force on the separating piston 42. Because, in this situation, the additional pressure supporting the sealing element 100 is lower or absent, the sealing element 114 provides an increased sealing action. It should be pointed out that the sealing element 114 could also be provided alternatively on the separating piston 42 and thus move along with it.
An O-ring-like sealing element 116 is also provided for the other end position of the separating piston 42. This element is located in the transition area between the compensating cylinder 34 and the closure element 78. If the separating piston 42 has been pushed into its upper end position by a correspondingly high pressure of the first damper fluid, the sealing element 116 provides a more effective seal against the escape of second damper fluid, which is now under very high pressure. This sealing element 116 can also be provided alternatively on the separating piston 42.
It can be seen first that the end wall 26 provides an inside circumferential surface 120, which is essentially cylindrical and is located opposite a corresponding outside circumferential surface 124 of the second displacement chamber assembly 46. In the area of a section 126 including this outside circumferential surface 124, which section also forms the recess 74, the second displacement chamber assembly 46 therefore engages in an essentially ring-like recess 128 in the end wall 26. The first sealing arrangement 64 is designed with two stages with two sealing areas 130, 132. The first sealing area 130 acts between the lateral surface 134 of the second displacement chamber assembly 36 and the axially opposing surface 136 of the end wall 26. It can be seen that the lateral surface 134 of the second displacement chamber assembly 46 lies radially inside the circumferential boundary projection 58 provided on the assembly or extends radially outward as far as the radial area of that projection.
The first sealing area 130 includes two sealing rings 138, 140. The first sealing ring 138 has a first support surface 142, which rests against the lateral surface 134 of the second displacement chamber assembly 46, where these contacting surfaces are preferably perpendicular to the axis of rotation A. One side of a prestressing spring 146 is supported against the lateral surface 136 of the end wall 26, and the other side is supported against the first support surface 144 of the second sealing ring 140, thus subjecting it to a force acting toward the first sealing ring 138. The prestressing spring 146 can be designed as a disk spring, for example, or as a wave spring. The second support surfaces 148, 150 of the two sealing rings 138, 140 rest against each other, where these two support surfaces are essentially conical with respect to the axis of rotation A, so that the second sealing ring 140 is pressed by the prestressing spring 146 in wedge-like fashion into the first sealing ring 138 and thus also centers it and subjects it to an outward-directed force.
It is possible in principle that, upon relative rotation between the primary side and the secondary side, the first support surface 142 of the first sealing ring 138 can move with friction relative to the lateral surface 134. To prevent the second sealing ring from creating friction also, the second displacement chamber assembly 466an be designed with an axial indentation 152 radially inside its lateral surface 134, so that an offset extending toward the rear from the lateral surface 134, that is, in the direction away from the second sealing ring 140, is realized.
In an alternative design, it can be ensured through appropriate selection of the frictionally interacting components, that is, through appropriate selection of their materials, that the first sealing ring 138 rotates along with the second displacement chamber assembly 46 and that therefore the two second support surfaces 148, 150 slide along each other. This offers the advantage that it is possible to avoid undesirable interaction between the first sealing ring 138 and the second sealing arrangements 66, which are to be described further below. Otherwise the ring and the sealing arrangements would move relative to each other in the circumferential direction.
A notch-like indentation 154 can be formed in the end wall 26, namely, in the area of a circumferential boundary projection 56 or possibly in the area of both circumferential boundary projections 56. This notch can produce a fluid connection between at least one of the displacement chambers 32, 33 located on either side of the circumferential boundary projection 56 in question, which is formed on the circumferential wall 30, and the second support surface 144 of the second sealing ring 140. The high pressure of the first damper fluid can therefore exert force on the second sealing ring 140 in the area of its first support surface 144, which is only partially covered by the prestressing spring 146, and thus help to press the two sealing rings 138, 140 together more strongly.
The second sealing area 132 includes a sealing ring 158, which can be designed in the manner of a Roto Glyd Ring® and which is inserted into circumferential groove 156, which is open radially toward the inside. A prestressing element 160, possibly a rubber O-ring, mounted on the rear surface of the sealing ring, can exert force on the sealing ring 158 in the radially inward direction and thus onto the circumferential surface 124. To avoid damage to this sealing ring during the assembly of the two displacement chamber assemblies 24, 46, the section 126 can be designed with a conical feed bevel 162, so that sharp-edged contact with the sealing ring 158 is avoided.
In the case of the second sealing area 132 as well, advantage can be taken of the fluid pressure of the first damper fluid by providing, for example, a channel-like connection between the area where the first sealing area 130 is and the groove 156. The first damper fluid arriving in this area can exert force on the rear surface of the sealing ring 158 and thus press it down more strongly.
First damper fluid which manages to pass beyond the two sealing areas 130, 132 can be conducted to the rotary pass-through or to a sump for the first damper fluid by way of several leakage channels 164, which, as can be seen in
It should be noted that, of course, each of the various sealing elements, i.e., in the present case the sealing rings 138, 140, and 158, can be made of the best possible materials, e.g., plastic materials, for the requirements they are intended to fulfill and thus provide the desired coefficient of friction for the friction partners in question.
The structure of the second sealing arrangements 66 provided in the circumferential boundary projections 56, 58 is described below with reference to
To hold this second sealing arrangement 66, each of the circumferential boundary projections 56 has a recess 68, which is open in the radially inward direction, whereas each of the circumferential boundary projections 58 has a recess 70, which is open in the radially outward direction. These recesses have already been explained above. They are open in both axial directions, so that they can produce a fluid-tight seal against the two end walls 26, 28 especially in the case of the circumferential boundary projections 56 of the first displacement chamber assembly 24, which do not move relative to the end walls 26, 28.
Each of these sealing arrangements 66 has an essentially rectangular frame as a sealing element 170, the dimensions of which are such that it projects slightly beyond the recesses 68, 70 in both the radial and axial directions. In the volume area surrounded by the frame-like sealing element 170, prestressing elements 172, made of sheet metal or plastic material, are arranged; in the example shown here, there are three of these prestressing elements, which can be essentially of identical design. These prestressing elements 172 have several beam sections 174, 176, 180, which are formed in such a way that, after they have been positioned in the frame-like sealing element 170, they spread it outward. Cover plates 182, 184 are provided on both sides of the frame-like sealing element 170. These close off the volume area surrounded by the frame-like sealing element 170, in which the three prestressing elements 172 are also situated, and thus provide support against the walls forming the boundaries of the recesses 68, 70. It can be seen in
The positioning of the second sealing arrangements 66 in the radial direction is selected so that they are as close as possible to the outside circumference of the first sealing arrangements 64, so that, if possible, no intermediate spaces at all are created, through which the pressure could equalize between the various displacement chambers. So that the best possible fit can be achieved here, one can proceed in such a way that, first, the second sealing arrangements and also the other components are inserted into the various displacement chamber assemblies. The assemblies are then put together, and the shapes of the various sealing arrangements are deformed so as to form-fit them in their locations.
In the discussion above concerning the first sealing arrangements 68, especially their second sealing areas 132, and also concerning the third sealing arrangements 98, sealing elements with a closed, ring-like structure have been described in each case. Open ring-like sealing elements can also be used in these sealing arrangements, especially in the second sealing areas 132 of the first sealing arrangements 64, that is, sealing elements which are interrupted at a certain point in their circumference, and which therefore, as a result of the elasticity of their material, can be flexible in the radial direction. These types of sealing elements are usually made of plastic material and have lock formations at the ends of the ring lying adjacent to each other in the circumferential direction. These lock formations make it possible to obtain a tight seal even though the ring is open. These types of open sealing elements can be installed with radial prestress in their assigned grooves, that is, in the case of the second sealing areas 132, for example, which can be seen in
In conclusion, it should be noted that the various aspects described above can be combined with each other in any desired way. For example, all of the sealing arrangements can be designed as explained above. Of course, it is also possible to design only the first sealing arrangements as described, for example, whereas different designs are selected for the second and third sealing arrangements. The same also obviously applies to the design of the compensating cylinders, as explained in detail on the basis of
The invention is not limited by the embodiments described above which are presented as examples only but can be modified in various ways within the scope of protection defined by the appended patent claims.
Number | Date | Country | Kind |
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10 2007 054 568.3 | Nov 2007 | DE | national |
10 2008 002 632.8 | Jun 2008 | DE | national |