1. Field of the Invention
The present invention pertains to a torsional vibration damper having a primary side and a secondary side which can rotate around an axis of rotation with respect to the primary side against the action of a damping element arrangement, wherein one of the two sides includes two cover disk elements arranged a certain distance apart and permanently connected to each other, and the other one of the two sides includes a central disk element which engages axially between the cover disk elements. The damping element arrangement has a plurality of damping element units arranged in a row around the circumference, and damping element openings provided in the cover disk elements and in the central disk element to hold these damping element units. The damping element units are supported against the circumferential support areas forming the essentially circumferential boundaries or the damping element openings, a radial support arrangement supports the damping element units of the damping element arrangement in the radially outward direction.
2. Description of the Related Art
The torsional vibration damper arrangement 24 includes two radially offset torsional vibration dampers 26, 28. The radially inner torsional vibration damper 26 includes, as its primary side 30, two cover disk elements 32, 34, which are arranged a certain distance apart in the direction parallel to the axis of rotation. Radially on the inside, these disk elements are permanently connected to each other by a plurality of massive rivets 36, which are arranged a certain distance apart in the circumferential direction around the axis of rotation A; the disk elements are also permanently connected to the turbine wheel hub 22. The rivets 36 simultaneously act as spacers for the two cover disk elements 32, 34. A central disk element 40, providing the secondary side 38 of the radially inner torsional vibration damper 26, engages between the two cover disk elements 32, 34, as shown in somewhat greater detail in
A damping element arrangement 44 of the radially inner torsional vibration damper 26 includes a plurality of damping element units 46, which are arranged in a row around the circumference and which are a certain circumferential distance apart. Each of these units can have, for example, a helical compression spring extending in the circumferential direction or possibly two helical compression springs, one inserted into the other. For each of the damping element units 46, the cover disk elements 32, 34 and the central disk element 40 have damping element openings 48, 50, 52 in the form of so-called “spring windows”. Each of these windows has boundaries in the circumferential direction formed by support areas 54, 56, 58. The damping element units 46 are supported in the circumferential direction against these support areas 54, 56, 58 and thus, as they are compressed, they allow the primary side 30 and the secondary side 38 to rotate relative to each other.
So that the damping element units 46 can also be supported radially on the outside and also in the axial direction, the cover disk elements 32, 34 have support areas 60, 62 radially on the outside where the damping element openings 48 and 50 are formed. These support areas are bent in the axial direction to form tab-like parts, which thus provide the individual support areas 64, 66. At least certain sections of these areas are designed to conform to the outside circumferential contour—in the present case, therefore, the circular contour—of the damping element units 46, which are thus supported radially on the outside and also in the axial direction and held securely in the damping element openings 48, 50.
Radially outside the damping element arrangement 44 and the central disk element 40, the two cover disk elements 32, 34 are permanently connected to each other by several rivets 68, which are distributed around the circumference, as indicated in
When the bridging clutch 82 is released, that is, during operation in torque-conversion mode, in which torque is transmitted by fluid circulation from the pump wheel 16 to the turbine wheel 18, the flow of torque proceeds from the turbine wheel 18, that is, via the turbine wheel shell 22, to the cover disk elements 32, 34, which are permanently connected to it by the rivets 36 and which provide the primary side 30 of the radially inner torsional vibration damper 26. From these cover disk elements, the torque is transmitted via the damping element arrangement 44 and the central disk element 40, i.e., the secondary side 38 of the torsional vibration damper 26, to the turbine wheel hub 25. This means that, during operation in torque-conversion mode, the radially outer torsional vibration damper 28 fulfills essentially no vibration-damping function; on the contrary, it cooperates with the permanently connected components of the bridging clutch 84 to increase the inertia of the primary side 30 of the radially inner torsional vibration damper 26.
A problem with these types of torsional vibration dampers is that, during operation in rotational mode, not only the compressive forces acting in the circumferential direction but also centrifugal forces exert load on the damping element units. Both the circumferential compressive forces and the centrifugal forces lead to forces which act comparatively strongly on the damping element units 46, especially on their central circumferential areas, in the radially outward direction. This means that, especially in the case of the radially inner torsional vibration damper 26 shown in FIG. 2, the two cover disk elements 32, 34 are subjected to heavy loads in the support areas 60, 62 which radially support the damping element units 46. Because of the conformity to the circumferential contour of the damping element units 46, not only a radially outward-directed load but also force components acting in the axial direction are developed, which try to press the cover disk elements 32, 34, which are usually made of sheet metal, away from each other in the direction parallel to the axis of rotation A. This can be lead to radial displacements of the damping element units 46, resulting in a significant increase in the frictional forces and to undefined radial positionings. The rivets 68, which are not designed in and of themselves to absorb heavy loads and which especially are not designed to absorb tipping moments, can be heavily stressed or overloaded and thus damaged by the forces trying to press the cover disk elements 32, 34 axially away from each other.
An object of the present invention is to provide a torsional vibration damper in which the forces acting on the damping element units do not produce any operating problems generated by axial forces.
According to a first aspect of the present invention, the radial support arrangement includes a radial support surface for each damping element unit, this surface extending essentially without curvature in the axial direction.
By designing the radial support arrangement so that a radial support extends in the axial direction essentially without curvature, that is, with an essentially cylindrical contour, the forces which are generated by the damping element unit as it is being forced radially outward and which are then transmitted to the radial support surface are not deflected in the axial direction. This means that only radial forces are exerted on the radial support arrangement, so that the axial spreading-apart of the various components and excessive axial loads can be avoided.
In an embodiment which can be realized with an especially simple design, each of the cover disk elements provides a part of the radial support surface.
It is possible, for example, for the parts of the radial support surface provided by the two cover disk elements to be adjacent to each other in the axial direction. To ensure simultaneously that the damping element units are held in the damping element openings and cannot escape in the axial direction, an axial support area can be provided on at least one of the cover disk elements, adjacent to the part of the radial support surface provided by that element.
In an alternative embodiment, the parts of the radial support surface provided by the two cover disk elements can be arranged so that they follow each other in the circumferential direction. To ensure a defined axial retaining element function in this case as well, one of the cover disk elements provide an axial support area in the circumferential area where the other cover disk elements can provide a part of the radial support surface.
According to a second aspect of the present invention, the radial support arrangement includes a radial support element which extends circumferentially around the axis of rotation preferably in a ring-like manner and is not permanently connected to the two cover disk elements.
By providing an independent, preferably ring-like radial support element, it is possible to avoid the introduction of radial forces into the cover disk elements and therefore to prevent excessive loads on them.
The radial support element can be designed so that it has a support surface with certain areas which conform to the circumferential contour of the damping element units.
It is also possible for the radial support element to comprise two support element parts, each of which provides part of the support surface and which rest against each other. For example, the radial support element can form a central disk element or a cover disk element of another torsional vibration damper.
According to another aspect of the present invention, the radial support arrangement includes at least one radial support element with a support surface provided on a single component and which has at least certain areas which conform to the circumferential contour of the damping element units.
By designing a radial support surface with a geometry conforming to the circumferential contour of the damping element unit, i.e., in general to a curved geometry, on a single component, the danger that spreading could occur under the action of radial forces deflected in the axial direction is virtually eliminated.
For example, one of the cover disk elements can provide the radial support element for all of the damping element units. The cover disk element can project radially outward over the damping element units and then be permanently connected to the other cover disk element to ensure stabilization in the axial direction as well.
In an alternative variant, to provide the support surface, a radial support element can be assigned to each damping element unit, this radial support element being located in the associated damping element openings in the cover disk elements and in the central disk element.
According to another aspect of the present invention, in the case of at least one cover disk element, the radial support arrangement at the damping element opening includes a support area with a support surface with at least certain areas which conform to the circumferential contour of the damping element units, and a stiffening area between at least two damping element openings adjacent to each other in the circumferential direction.
The stiffening area may include a stiffening rib, which extends essentially in the radial direction and which is produced by a metal-forming operation.
According to another aspect of the present invention, at least in the case of one cover disk element, the radial support arrangement at the damping element opening includes a support area with a support surface with at least certain areas which conform to the circumferential contour of the damping element units, at least one circumferential end area of the damping element unit can be supported by a support element on the support areas of the cover disk elements and of the central disk elements; and the support elements have axial retaining projections, which extend over the surfaces of the cover disk elements which face away from each other.
Because the cover disk elements are held together axially by the support elements, it can be ensured that even forces which act on the cover disk elements in the axial direction and thus try to push them away from each other cannot cause the disks to spread apart.
It is also possible for the support elements to have radial retaining projections, which prevent the end areas of the damping element units being supported by them from moving radially outward.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. It should be further understood that the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
In the following, various embodiments of torsional vibration dampers designed according to the invention are described, which can be integrated, for example, into the torsional vibration damper arrangement 24 shown in
The support sections 60a, 62a of the cover disk elements 32a, 34a located radially outside the damping element openings 48a, 50a form a radial support arrangement 90a. It can be seen that, radially inside the connection created by the rivets 68a, the two cover disk elements 32a, 34a curve initially toward each other, so that only a comparatively small gap-like axial intermediate space is present. Proceeding from this gap-like intermediate space 92a, parts 94a, 96a of the two cover disk elements 32a, 34a extend outward to form a radial support surface 98a. This radial support surface 98a follows the shape of the spring windows 48a, 50a as it extends in the circumferential direction around the axis of rotation A, but it does not curve in the axial direction. That is, it has an approximately cylindrical shape, extending in the axial direction parallel to the axis of rotation A. Thus, in the area where the radially outer side of the associated damping element unit 46a is supported on this radially outer support surface 98a, the radial support surface basically does not conform to the generally circular circumferential contour of the damping element units 46a, as can also be seen in
As a result of the essentially cylindrical shape of the radial support surface 98a, i.e., a shape which does not curve in the axial direction, the radially outward-directed forces transmitted by the associated damping element unit 46a do not generate any axial components, which means that the two cover disk elements 32a, 34a are subjected to essentially no loads acting in the axial direction. To ensure in addition that the damping element units 46a are also secured axially in position or centered, the support areas 60a, 62a extend around the damping element units 46a to form axial support areas 100a, 102a on both axial sides.
So that, in the variant shown in
It can also be seen that, at each point where one of the cover disk elements 32b, 34b has a radial support part 104b, 106b, that is, where it is bent toward the other cover disk element, the other cover disk element has an axial support part 100b, 102b, which projects partially over the associated damping element unit 46b in the radially inward direction and thus secures it in place in the axial direction. For each set of damping element openings 48b, 50b, therefore, two of these axial support parts 100b, 102b are provided, each of which acts on one axial side of the damping element unit 46b.
The two disk parts 108c, 110c are bent away from each other in the axial direction at least in the area of the damping element openings 48c, 50c and thus provide the two parts 112c, 114c of a support surface 116c for the associated damping element unit 46c. These parts 112c, 114c of the support surface 116c formed by the disk parts 108c, 110c can conform to the circumferential contour of the damping element units 46c; that is, they can be slightly concave, so that they can rest flat on the damping element units.
During operation in rotational mode and under the effect of torque, the damping element units 46c come to rest in the radially outward direction against these support surfaces 116c. Because the central disk element 72c, with its two disk parts 108c, 110c, is basically to be considered an independent component, separate from the cover disk elements 32c, 34c, the radial and also possibly axial forces which develop are not transmitted to the cover disk elements 32c, 34c. This means that the axial forces possibly arising as a result of the shape of the disk parts 108c 110c exert load only on the rivets 76c, which connect the two disk parts 108c 110c permanently together. These rivets, however, are much more massive than the rivets 68c and can thus withstand greater loads. It can also be seen that the two disk parts 108c 110c rest directly against each other and are held together in that position by rivets 76c, so that tipping moments, such as those which can develop when axial loads act on the rivets 68c, do not occur.
Another advantage of this design variant is that the radially inner areas of ring-like disk parts 108c, 110c provide symmetric design around the axis of rotation A, so that the radial forces which develop when torque is being transmitted and centrifugal forces are also uniformly distributed around the axis of rotation A, with the result that these radial forces are absorbed completely within the radial support arrangement, i.e., within the central disk element 72c acting as the radial support element, and none of the other assemblies is subjected to load.
In this embodiment, it is also possible, for example, for the central disk element 40d of the torsional vibration damper 26d to extend farther out in the radial direction and for the radially outward-projecting sections 120d of the disk element which lie between the associated damping element openings 52d in the disk to be supported radially against the inside surface of the radial support element 118d. Thus the radial support element 118d can also fulfill the function of radially centering the two central disk elements 40d, 72d with respect to each other.
Because of the possibility of producing the radial support element 118d out of low-friction material such as plastic, a very high degree of vibrational decoupling is obtained in the torsional vibration dampers, which is improved even more in particular by the fact that the radial forces exerted by the damping element units 46d of the radially inner torsional vibration damper 26d can be completely absorbed within the ring-like radial support element 118d.
It should be pointed out here that, in principle, it is also possible for the support element 118d to consist of several segments instead of a closed, ring-like element. The segments would be arranged in a row around the circumference and positioned in particular in the area of the damping element openings 48d, 50d, 52d. These radial support elements could then also project over the circumferential ends of the damping element units 46d in the manner of spring plates.
The radial support elements 120e are preferably made of low-friction plastic and, because of their shape and the flexibility of the plastic material, they can be easily introduced into the damping element openings 48e, 50e.
In an alternative embodiment, one or more latching tips, which have radial elasticity because of their tab-like connecting areas, could be provided on one axial side, whereas a fixed, that is, nonelastic, shoulder could be provided on the other side.
It can be seen in
When radial loads develop, they are absorbed by the support surface 144f. Because of the permanent connection between the two cover disk elements 32f, 34f radially outside the damping element arrangement 86f of the outer torsional vibration damper 28f, the danger of the radial spreading-apart or of the deformation of the cover disk element 34f, which absorbs the radial load, is eliminated.
The cover disk element 32g has damping element openings 48g, which are bounded in the circumferential direction by the support areas 54g and which, radially on the outside, have the support areas 60g, produced by a forming operation, against which the damping element units are supported in the radially outward direction and also in the axial direction. It is possible to see openings 148g, through which the rivets for connecting the cover disk element 32g to another cover disk element can be guided. So that the deformation of the cover disk element 32g can be prevented as effectively as possible upon the occurrence of radial forces and the corresponding generation of axial loads acting on the areas 60g, the disk has a stiffening area 150g located circumferentially between pairs of damping element openings 48g. This area comprises a more-or-less radially oriented rib-like formation 152g, which is produced by forming of the sheet-metal blank used for the cover disk element 32g. Stiffening the cover disk element 32g in this way significantly reduces the danger of axial deformation even under the action of axial loads.
It is obvious that the stiffening area 150g can also be designed in other ways. Several rib-like formations 152g, possibly also rib-like formations extending in a different directions, can be provided here. Of course, the other cover disk element or both cover disk elements can also be designed in this way.
The damping element openings 48h, 50h, and 52h for the damping element units 46h of the damping element arrangement 44h are again provided in the cover disk elements 32h, 34h, and in the central disk element 40h. The support areas 60h, 62h for the damping element units 44h are again provided in the radially outer area of the damping element openings 48h, 50h in the cover disk elements 32h, 34h.
Basically, therefore, what is shown here is a design in which, upon the occurrence of radial loads, the damping element units 46h, which consist here, as can be easily seen, of two helical compression springs 160h, 162h, one inside the other, subject the support areas 60h, 62h to load in the radially outward direction. Because of the shape of these support areas, axial forces are also generated, which have the tendency to press the cover disk elements 32h, 34h away from each other, especially in the radially outer area.
To counteract this tendency, as
It can also be seen in
To ensure that a support element 164h or 166h of this type which is being supported on the central disk element 40h will return to its associated support areas 54h, 56h on the cover disk elements 32h, 34h as the load imposed by the damping element units 46h starts to decrease and thus to ensure that the axial retaining engagement can be reliably reestablished, the retaining projections 176h, 178h are slanted in the circumferential direction to form guide bevels for the support areas 54h, 56h.
To realize the radial retention of the damping element units 46h on the associated support element 164h, the support element 164h shown in
In the case of variant shown in
Many different embodiments of a torsional vibration damper have been described above, which either prevent the possible occurrence of axial loads on the cover disk elements when the damping element units, which extend more-or-less in the circumferential direction and which are generally designed as shaped compression springs, are subjected to load in the radial direction, or guarantee that these types of axial loads cannot cause any excessive deformation of the cover disk elements. It should be pointed out again that the previously described embodiments can be realized in any kind of torsional vibration damper provided with cover disk elements and a central disk element, and that, obviously, the various measures can also be combined with each other in any way desired.
In conclusion, it should be pointed out that, when it was mentioned above that a support surface “conforms” to the circumferential contour of the associated damping element unit, this does not mean that a precise matching of one shape to the other is required. In accordance with the present invention, conformity can also mean that the support surface in question not only supports a damping element unit precisely in the radially outward direction but also generates at least a small supporting effect in the axial direction by extending appropriately around the side of the damping element unit. This combination of radial and axial support can also be realized with a shape which, when considered in the axial direction, is essentially straight but which is angled in the radial direction and thus extends more-or-less at a tangent to the outside circumference of the associated damping element unit. This then, in accordance with the present invention, is also to be understood as “conformity” to the circumferential contour of the damping element unit.
Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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10 2007 018 654.3 | Apr 2007 | DE | national |