The present invention relates generally to instruments and methods for performing knee arthroplasty and, more particularly, to instruments for implanting and removing a femoral component or provisional, guiding the reshaping and preparation of the femur, and positioning instruments against the bone.
Orthopedic procedures for the replacement of all, or a portion of, a patient's joint typically require resecting (cutting) and reshaping of the bones of the joint to receive the prosthetic components. For instance, a typical total knee prosthesis has three main components: a femoral component for replacing the distal end of the femur, a tibial component for replacing the proximal end of the tibia, and a bearing insert for replacing the articulating tissue between the femur and the tibia. Procedures for implanting a total knee prosthesis typically involve preparing and reshaping both the distal end of the femur and the proximal end of the tibia prior to implanting the prosthesis components. The amount of bone removed is determined, in part, by the size and type of components being implanted. For instance, patients having a healthy, intact posterior cruciate ligament are often fitted with a “standard” femoral component.
A typical “standard” femoral component includes a bone engaging surface and an opposing articulating surface. The articulating surface forms a pair of posterior condyles, which are spaced apart by an intracondylar notch extending through the femoral component from the bone engaging surface to the articulating surface. The bone engaging surface is shaped to wrap around the prepared end of the femur and includes a posterior portion, an anterior portion, a distal portion, an anterior chamfer portion, a posterior chamfer portion, and trochlear portion. Accordingly, reshaping the distal end of the femur to receive a “standard” femoral component often involves making several cuts of the distal end of the femur including a distal (resecting) cut, an anterior cut, a posterior cut, a trochlear cut, an anterior chamfer cut, and a posterior chamfer cut to provide the distal end of the femur with a shape complementary to the bone engaging surface of the “standard” femoral component.
On the other hand, patients having damaged posterior cruciate ligaments may be fitted with a “posterior stabilized” femoral component. A “posterior stabilized” femoral component includes a bone engaging surface and articulating surface similar to that of the “standard” femoral component. The “posterior stabilized” femoral component differs, in part, from the “standard” femoral component in that it includes a femoral box protruding outwardly from the distal portion of the bone engaging surface and extending along the edge of the intracondylar notch. Accordingly, when preparing the femur to receive a “posterior stabilized” femoral component, a femoral box cut must be made in the distal end of the femur to accommodate the femoral box.
In a recently developed femoral implant, disclosed in U.S. Pat. No. 6,123,729 to Insall et al., entitled Four Compartment Knee, the articulating surface has been extended to increase the width of the posterior condyles measured from articulating surface to bone engaging surface and, thereby, provide superior condyles. This design provides a greater range of flexion and may be referred to as a “flex” femoral component. In this case, the distal portion of the bone engaging surface is decreased and additional bone may need to be removed to receive the “flex” component.
Cut guides have been developed to guide a cutting instrument in making the necessary cuts in the distal end of the femur and the proximal end of the tibia. Conventional cut guides are often in the form of blocks having permanently positioned slots therein for receiving and guiding the cutting instrument. Different sized and shaped cut guide blocks are provided to correspond to different sizes and styles of prostheses and to achieve the different cuts. In addition, oftentimes multiple cut guide blocks are required to make all the necessary cuts. Accordingly, shaping of the distal end of the femur and the proximal end of the tibia may require consecutive placement and removal of multiple cut guide blocks on the bone. Furthermore, proper resection and shaping of both the femur and the tibia requires proper alignment of the cut guides. In cases where the surface of the bone is irregular, it may be difficult to accurately position the cut block on the surface of the bone.
Additionally, minimally invasive surgical techniques are becoming increasingly popular. Minimally invasive surgical techniques employ, among other things, considerably smaller incisions and tighter working spaces than historical techniques in an effort to reduce trauma to nearby tissue and, thereby, accelerate post-operative recovery. Proper alignment and implantation of the implant components and provisionals requires reliable grasping and manipulation of the implant components and provisionals in a tight, small space.
Accordingly, a need remains for minimally invasive surgical instruments that allow the manipulation and placement of prosthesis components and provisionals on the bone through a small incision and in a small surgical site. Furthermore, a need remains for improved cut guides that minimize the installation and removal of multiple cut guides on the femur, and improve the efficiency of the reshaping procedures. Finally, a need remains for instruments that aid in the proper alignment and positioning of instruments, such as cut guides, against the surface of the bone.
The present invention provides instruments and methods for performing knee arthroplasty including instruments for implanting and removing a femoral component or provisional, guiding the reshaping and preparation of the femur, and positioning instruments against the bone.
In one aspect, the present invention provides a device for inserting an implant into an end of a bone and/or for removing the implant from the end of the bone. The implant includes a proximal surface configured to be positioned against the end of the bone and an opposite distal surface. A notch extends through the implant from the proximal surface to the distal surface. The device generally includes a base assembly, a handle, a locking member and a locking actuator. The base assembly includes an upper bearing surface configured to bear against the distal surface of the implant. An opening extends through the base assembly and is positioned to align with the notch when the upper bearing surface bears against the distal surface of the implant. The handle has a first end slidably coupled to the base assembly and an opposite second end. The locking member is slidably coupled to the handle and has a locking end extending from the handle and through the opening of the base assembly. The locking end extends through the notch of the implant when the upper bearing surface bears against the distal surface of the implant. The locking end has a locking lip extending transversely from the locking member. The locking member is movable between a locked position, wherein the lip is positioned at a first distance from the upper bearing surface, and an unlocked position, wherein the lip is positioned at a second distance from the upper bearing surface. The second distance is greater than the first distance. When the locking member is in the locked position, the lip is engagable with the proximal surface of the implant at a location proximal the notch thereby gripping the implant between the upper bearing surface and the lip. The locking actuator is operatively engaged with the locking member and is operable to move the locking member between the locked position and the unlocked position.
In another aspect, the present invention provides a cut guide assembly for use in shaping the end of a femur to receive a femoral component. The end of the femur has an anterior side, a posterior side and a distal end. The femoral component has a bone engaging surface including a posterior surface, an anterior surface, a distal surface, an anterior chamfer surface extending at a first angle between the anterior surface and the distal surface, a posterior chamfer surface extending at a second angle between the posterior surface and the distal surface, and a trochlear surface extending between the anterior surface and the distal surface and having a first geometry. The femoral component optionally includes a femoral box projecting outwardly from the bone engaging surface and having a second geometry. The distal surface defines a width. The femoral component defines either a first length or a second length extending between the anterior and posterior surfaces.
The cut guide assembly includes a chamfer guide and a trochlear guide. The chamfer guide includes a distal portion and an anterior portion. The distal portion includes opposing medial and lateral ends, opposing anterior and posterior edges, and opposing distal and proximal faces extending between the opposing ends and opposing edges. The distal portion defines a medial-lateral width extending between the medial and lateral ends. The medial-lateral width has a size corresponding to the width of the distal surface of the femoral component. The proximal face is configured to bear against the distal end of the femur. The distal portion has an anterior chamfer slot and a posterior chamfer slot extending therethrough. The anterior and posterior chamfer slots each defines an angle relative to the distal face and corresponding to the first and second angles of the anterior and posterior chamfer surfaces. The distal portion includes a pair of spaced apart arms defining a box-cut guide opening therebetween. The box-cut guide opening has a shape corresponding to the second geometry. The anterior portion of the chamfer guide extends from the proximal face of the distal portion adjacent anterior edge. The anterior portion has an inside surface configured to bear against the anterior side of the femur. The chamfer guide defines a first anterior-posterior length extending between the inside surface of anterior portion and the posterior edge of distal portion. The first anterior-posterior length has a size corresponding to the first length of the femoral component.
The trochlear guide has a lower surface and an upper surface. The lower surface has a projection extending outwardly therefrom. The projection is removably nested in the box-cut guide opening to interconnect the trochlear guide to the chamfer guide. The trochlear guide includes a trochlear cut guide opening extending through the trochlear guide from the upper surface to the lower surface of the projection. The trochlear guide has a second posterior edge overlying the posterior edge of the distal portion when the trochlear guide is interconnected with the chamfer guide. The guide assembly defines a second anterior-posterior length extending between the inside surface of the anterior portion of the chamfer guide and the second posterior edge of the trochlear guide. The second anterior-posterior length has a size corresponding to the second length of the femoral component.
In one embodiment of the cut guide assembly, the trochlear cut guide opening is in the form of a captured slot. In addition, the distal portion may include at least one threaded handle receiving opening. The trochlear guide may include at least one handle receiving hole extending therethrough and aligned with the at least one threaded handle receiving opening of the distal portion. The anterior portion may include at least one fastener opening extending therethrough. The distal portion may include at least one drill guide bore extending therethrough.
In yet another aspect, the present invention provides a device for positioning an implant or instrument against a bone. The implant or instrument includes a threaded receiving opening extending therethrough. The positioning device includes a sleeve extending between a first end and an opposite second end. The sleeve has a passage extending between the first end and the second end. The first end defines a recess coaxial with and in communication with the passage. The second end defines an opening coaxial with the passage. The sleeve has a threaded external surface threadedly engagable with the threaded device receiving opening.
In a particular embodiment, the recess of the positioning device has a hexagonal cross sectional shape. The positioning device may also include a pin sized to extend through the passage and into the bone to secure the implant against the bone.
In another aspect, the present invention provides a device for positioning an implant or instrument against a bone, including an elongate sleeve extending between a first end and an opposite second end and defining an axis. The sleeve has a passage extending therethrough from the first end to the second end along the axis. The first end has a tool-engaging cross-sectional shape. The sleeve has a threaded external surface configured to threadedly engage with and extend through the threaded opening. A drive tool engages the first end and drives the sleeve into and out of engagement with the threaded opening.
In a particular embodiment, one of the first end and the drive tool includes a female engagement member, and the other of the first end and the drive tool comprises a male engagement member. The male engagement member is removably received within the female engagement member to lock the drive tool to the sleeve. The female engagement member may be in the form of a recess having a hexagonal cross-sectional shape, and the male engagement member may be in the form of a projection having a hexagonal cross-sectional shape.
The above mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
FIB. 14B is a bottom perspective view of the femoral cut guide assembly of
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention. Although the exemplification set out herein illustrates embodiments of the invention, in several forms, the embodiments disclosed below are not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise forms disclosed.
The embodiments hereinafter disclosed are not intended to be exhaustive or limit the invention to the precise forms disclosed in the following description. Rather the embodiments are chosen and described so that others skilled in the art may utilize its teachings.
The present invention will now be described with reference to the attached figures. The description below may include references to the following terms: anterior (at or near the front of the body, as opposed to the back of the body); posterior (at or near the back of the body, as opposed to the front of the body); lateral (at or near the left side of the body, farther from the midsagittal plane, as opposed to medial); medial (at or near the middle of the body, at or near the midsagittal plane, as opposed to lateral); proximal (toward the beginning, at or near the head of the body, as opposed to distal) and distal (further from the beginning, at or near the foot of the body, as opposed to proximal).
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Although bearing pad 26 is attached to base 24 by mating T-shaped channel 32 and projection 30, alternative means of coupling may be used. For instance, bearing pad and base may include mating features having various shapes including a dove-tail shape. Also, the female mating feature (e.g. channel 32) and male mating feature (e.g. projection 30) need not be defined in bearing pad 26 and base 24, respectively. Rather, the female mating feature may reside on base, while the male mating feature may reside in bearing pad. Furthermore, bearing pad 26 need not be secured to base 24 using a male-female engagement, rather bearing pad may be snap-fit, press-fit, glued, welded or otherwise affixed to base 24.
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Locking member 60 includes locking hook or lip 66, which extends transversely from locking end 62 and has chamfered edge 68. Locking member 60 is slideable along axis AH between a first locked position shown in
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First, the distal end of the femur (not shown) is prepared to receive femoral component 10 using any known means including, for instance, the methods described and illustrated in U.S. Publication No. 2004/0153066 to Coon et al, filed as U.S. patent application Ser. No. 10/356,404, entitled Instruments for Knee Surgery and Method of Use, assigned to the assignee of the present application and hereby incorporated by reference. Preparation of the femur typically involves making distal, anterior, posterior and/or chamfer cuts to give the distal end of the femur a shape complementary to bone engaging surface 12. In addition, holes may be drilled into the distal end of the femur (not shown) to receive posts 11 of femoral component 20.
Once the distal end of the femur is prepared, inserter device 20 is used to insert femoral component 10 into and mount femoral component 10 onto the distal end of the femur. First, bearing pad 26 is selected and mounted to base 24 to form base assembly 22. In the illustrated embodiment bearing pad 26 is a separate and distinct part from base 24. Accordingly, varying shapes and sizes of bearing pads may be available and the appropriate bearing pad 26 may be selected from these available pads based on the size and type of component being implanted. In addition, bearing pad 26 is replaceable in the event bearing pad 26 becomes damaged or a different bearing pad is needed.
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Once assembled, base assembly 22 is mounted on first end 42 of handle by sliding male engagement feature (T-shaped projecting track) 54 of handle 40 to female engagement feature (T-shaped channel) 25 in base 24. Referring to
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Once base assembly 22 is mounted on handle 40 and initially positioned along base axis AB, and first and second distances D1, D2 are initially positioned, the user is now ready to mount femoral component 10 to inserter device 20. Referring to
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It should be noted that guide markings 90a-b and 93a-b are intended to provide initial settings. If it is too difficult to move locking lever 76 from the released position to the secured position, the user may finely adjust distances D1, D2 and/or the position of base assembly 22 on base axis AB, by manipulating height adjustment member 82 and base adjustment member 94, respectively. Such fine adjustments can be made to accommodate various sizes and types of femoral components.
Once femoral component 10 is secured to inserter device 20, device 20 is used to insert femoral component 10 into the incision and position femoral component 10 in the distal end of the femur (not shown). Mounting posts 11 of femoral component 10 are aligned with pre-drilled holes in the femur (not shown) and device 20 is used to force posts 11 into the pre-drilled holes and mount bone engaging surface 14 against the distal end of the femur. A force delivering object, such as a mallet or hammer, may be used to aid in mounting femoral component 10 on the bone. In this case, force is applied to impact receiving surface 48 by the hammer or mallet. The force is transferred from surface 48 down handle 40, through base assembly 22 and to femoral component 10.
Once femoral component 10 is mounted to the femur, locking lever 76 is moved from the secured position of
Inserter device 20 may also be used to remove an implanted femoral component. In this case, first and second distances D1, D2 and the position of base assembly 22 may be set as described above. With locking lever 76 in the released position shown in
Once inserter device 20 is secured to femoral component 20, an extraction device (not shown), such as a slap-hammer, may be coupled to second end 44 of handle 40 by mating a complementary engagement feature on the extraction device with engagement feature 50 of handle 40. The slap-hammer is used in a conventional manner to apply an extraction force through device 20 and to femoral component 20.
As noted above, when securing femoral component 10 to device 20, device 20 and its locking lip 66 grips femoral component 10 in the area of notch 16 rather than gripping the femoral component 10 at its outermost edges. Thus, device 20 allows the user to insert the femoral component into the surgical site through a relatively small incision and manipulate the femoral component within a small surgical space. Accordingly, inserter device 20 minimizes the size of the incision needed to access the femur and implant the femoral component 10 and minimizes the disruption to and invasion of the surrounding tissue.
The inserter device 20 is described above with reference to its use in inserting a cruciate retaining femoral component. However, as guide markings 90a-b and 93a-b suggest, inserter device 20 may be adjusted using height adjustment member 82 and base adjustment member 94 for use in inserting a posterior stabilized femoral component.
Although the exemplary embodiment illustrated herein and described above is adapted to implant or remove a femoral component, device 20 may be adapted for use in implanting or removing other prostheses, such as tibial trays, prosthetic shoulder components, prosthetic hip components, and other prostheses. In some cases, this may be achieved simply by providing a bearing pad having a different size and shape, but still mountable to base 24. In other cases, base assembly 22, as a whole, may have a different shape.
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Referring to FIGS. 14A-B and 15-16, chamfer guide 126 includes distal portion 130 and anterior portion 132. Distal portion 130 includes opposing medial and lateral ends 134, 136; opposing anterior and posterior edges 138, 140 extending between medial and lateral ends 134, 136; and opposing distal and proximal faces 142, 144 extending between both anterior and posterior edges 138, 140 and medial and lateral ends 134, 136. Proximal face 144 is configured for placement against the resected distal end FD of femur F, as discussed in further detail below. Distal portion 130 includes anterior chamfer slot 146 and posterior chamfer slot 148 extending therethrough from proximal face 144 to distal face 142. Anterior chamfer slot 146 extends through distal portion 130 relative to distal face 142 at an angle corresponding to angle αA. Posterior chamfer slot 148 extends through distal portion 130 relative to distal face at an angle corresponding to angle αp. Anterior and posterior chamfer slots 144, 146 are configured to receive and guide a saw in making the anterior and posterior chamfer cuts of femur F. Although anterior and posterior chamfer slots 144, 146 are illustrated in the form of elongated slots, distal portion 130 could alternatively be provided with one or more enlarged openings that form angled anterior and posterior chamfer guide surfaces for guiding a saw.
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Referring to FIGS. 14A-B and 15-16, anterior portion 132 extends from proximal face 144 of distal portion 130, and includes inside surface 154 and outside surface 156. Inside surface 154 is configured to bear against anterior side FA of femur F (
Turning now to FIGS. 14A-B and 17-18, trochlear guide 128 includes lower surface 116 and opposite upper surface 168. Projection 170 extends outwardly from lower surface 166 and is sized and configured to nest within box-cut guide opening 150 of chamfer cut guide 126 (
Trochlear cut guide 128 also includes trochlear cut guide surface 174 in the form of a captured, U-shaped slot extending through trochlear guide 128 from upper surface 118 to lower surface of projection 170. Trochlear cut guide surface 174 is configured to receive and guide a saw in making the trochlear cuts. Trochlear cut guide surface 174 need not be in the form of a captured slot, but may take any form suitable for providing guide surfaces for a saw or other cutting or milling instrument to make a cut in femur F to accommodate trochlear surface 124, 224 of implants 110, 210, 310 (FIGS. 19A-C). Trochlear cut guide 128 also includes handle receiving hole 176 extending therethrough from upper surface 168 to lower surface 166. Handle receiving hole 176 is configured to align with handle receiving opening 153 when trochlear guide 128 is interconnected to chamfer guide 126.
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Once guide assembly 109 is assembled, the handle (not shown) is used to position cut guide assembly 109 on distal end FD of femur F such that proximal face 144 and inside surface 154 of chamfer guide 126 respectively bear against distal end FD and anterior side FA of femur F. At this point, because medial-lateral width WML of cut guide assembly 109 corresponds to width W of implant 110 (implants 210 and 310 may also have the same width as width W), the surgeon may observe the prospective positioning of the medial and lateral sides 117, 119 of implant 110 and adjust as needed. Once positioned on femur F, cut guide assembly 109 may be secured to femur F by inserting pins (not shown) through fastener receiving openings 160 in chamfer guide 126.
Once cut guide assembly 109 is secured to femur F, cut guide assembly 109 may be used to guide the finishing cuts, namely the posterior cut, trochlear cut, anterior chamfer cut, posterior chamfer cut and box cut as needed and in any order desired. For instance, a saw may be inserted along trochlear cut guide surface 174 and into the bone to cut the femur F and provide a surface and geometry complementary to trochlear surface 124, 224 of implants 110, 210, 310. If the surgeon is implanting standard cruciate retaining femoral implant 110 or standard posterior stabilized femoral implant 210, posterior edge 172 of trochlear guide 128 is used as a guide surface to guide the saw in cutting posterior side Fp of femur F. Because second anterior-posterior length L2 corresponds to length LST (the anterior-posterior length of standard posterior cruciate implant 210 may also correspond to length LST) the distal end FD of femur F would now have the proper anterior-posterior length to receive implant components 110, 210. On the other hand, if the surgeon selects flex femoral implant 310, the posterior cut of femur F is either deferred or a preliminary posterior cut is made using posterior edge 172 as a guide.
Next, handle (not shown) is disengaged from threaded opening 153 and removed from hole 176. Trochlear guide 128 is removed from its nested, interlocked position with chamfer guide 126 leaving only chamfer guide 126 mounted on distal end FD of femur F as illustrated in
Next, anterior and posterior chamfer guide slots 146, 148 are used to guide a saw in making chamfer cuts of femur F to provide anterior and posterior chamfer surfaces in femur F that correspond to anterior and posterior chamfer surfaces 120/220, 122/220, respectively, of implants 110, 210, 310 (
If the surgeon has selected posterior cruciate femoral implant 210 (
Once all the necessary cuts are made, handle (not shown) may be re-engaged to threaded hole 153. The pins (not shown) used to secure assembly 109 to the bone are removed and chamfer guide 126 is removed from femur F using handle (not shown) the resulting distal end FD of femur F is now shaped to receive one of implants 110, 210, 310.
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Positioning device 410 acts as a bushing occupying space between the surface of tibia T and bone engaging surface 428 of guide 424. Positioning device 410 serves to improve stability and positioning of guide 424 against irregular bony surfaces where portions of surface 428 of guide 424 are spaced from the surface of tibia T when guide 424 is placed against tibia T.
It should be noted that positioning device 410 may be used with any instrument or implant that requires stable fixation to a bone. Furthermore, although the illustrated embodiment shows positioning device 410 as having a female hexagonal tool engagement recess 418, device 410 may be adapted such that the external surface at first end 412 forms a male engagement member engageable with a female member on a drive tool.
Also, in one embodiment, the pin or other fastener may have a head larger than the diameter of passage 416 and recess 418 such that the head of pin does not enter passage 416 and remains accessible. Alternatively, the head of the pin may be larger than the diameter of passage 416 but smaller than recess 418, such that the head of the pin may be driven into recess 418 but not into passage 416. In this case, recess 418 may still be engaged by the drive tool when the head of the pin is in recess 418. Thus, when removal of the guide or instrument is desired, the pin may be removed from the bone by driving device 410 out of engagement with the threaded hole.
In addition, positioning device 410 may be captured in threaded opening 426 such that positioning device 410 may be allowed to threadably travel along opening 426 but may not be completely removed form opening 426.
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
This application claims the benefit of priority under 35 U.S.C. §119(e) to provisional application Ser. No. 60/654,629, entitled TOTAL KNEE ARTHROPLASTY INSTRUMENTS and filed in the names of Toby N. Farling et al. on Feb. 21, 2005.
Number | Date | Country | |
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60654629 | Feb 2005 | US |