Patent Application
20220276190
Total organic carbon (TOC) analyzers and conductivity meters are used for, among other purposes, cleaning validation of pharmaceutical manufacturing systems. TOC is a measurement of the total organic carbon in a sample. Conductivity is a measurement of the conductivity of the sample. TOC analyzers can measure the TOC concentration of a sample, while a separate conductivity meter is used measure the conductivity of the sample.
In order to ensure that a TOC analyzer and a conductivity meter are both working correctly, the accuracy of the TOC analyzer and the conductivity meter may be periodically verified by a technician. Typically, to verify the ability of a TOC analyzer to accurately measure the TOC concentration of a sample, a technician may insert a vial containing a solution having a known TOC value into the TOC analyzer. The technician may then test the TOC of the solution using the TOC analyzer. The technician may then verify that the TOC analyzer is correctly measuring TOC by comparing the results of the test with the known TOC value. The technician may then similarly verify that the conductivity meter is correctly measuring conductivity using a different sample containing a different solution having a known conductivity.
Current methods for verifying TOC analyzers and conductivity meters, while effective, are time consuming. For example, each verification process may require the flushing and/or cleaning of the associated testing equipment, as well as the preparation of a different sample. Accordingly, verifying the TOC of a TOC analyzer and the conductivity of a conductivity meter using different samples is a time-consuming process for technicians.
There are similar issues related to calibrating TOC analyzers and conductivity meters.
In an embodiment, a TOC analyzer is provided. The TOC analyzer includes one or more processors and a memory communicably coupled to the one or more processors. The memory stores instructions that when executed by the one or more processors cause the one or more processors to: receive a sample having both a known TOC and conductivity value, wherein the sample comprises an organic acid; measure the TOC concentration of the sample; and measure a conductivity of the sample. The TOC and conductivity are measured at approximately the same time using the same sample resulting in an improvement over existing systems for TOC and conductivity measurement verification.
Embodiments may include some or all of the following features. The instructions may further comprise instructions that cause the one or more processor to verify the TOC and conductivity measuring capability of the TOC analyzer using the measured TOC, the measured conductivity, the known TOC, and the known conductivity of the sample. The organic acid may include citric acid. The organic acid may include lactic acid. The sample may include a single vial containing the organic acid.
In an embodiment, a method for verifying TOC and conductivity measuring capability of a TOC analyzer using a single sample is provided. The method includes: preparing a sample having a known TOC and conductivity, wherein the first sample comprises an organic acid; placing the sample into a TOC analyzer; causing the TOC analyzer to measure a TOC of the sample; and causing the TOC analyzer to measure a conductivity of the sample.
Embodiments may include some or all of the following features. The method may further include: receiving a report from the TOC analyzer, wherein the report comprises results associated with the measurement of the TOC of the sample and the measurement of the conductivity of the sample; and verifying the TOC and conductivity measuring capability of the TOC analyzer using the results and the known TOC and known conductivity of the first sample. The organic acid may include citric acid. The sample may include a single vial containing the organic acid. The TOC and the conductivity may be measured at substantially the same time by the TOC analyzer. The organic acid may include lactic acid.
In an embodiment, a method for calibrating a TOC analyzer with respect to TOC and conductivity is provided. The method includes: receiving a set of samples having a known TOC and conductivity, wherein each sample comprises an organic acid; placing the set of samples into a TOC analyzer; and for each sample of the set of samples: causing the TOC analyzer to measure a TOC of the sample; causing the TOC analyzer to measure a conductivity of the sample; comparing the measured TOC to the known TOC of the sample; comparing the measured conductivity to the known conductivity of the sample; and calibrating the TOC analyzer with respect to TOC and conductivity based on the comparisons.
Embodiments may include some or all of the following features. The method may include receiving a report from the TOC analyzer, wherein the report comprises results associated with the calibration. The organic acid may include citric acid. The sample may include a single vial containing the organic acid. The TOC of the sample and the conductivity of the sample may be measured at approximately the same time. Each sample of the set of samples may have a different known TOC and a different known conductivity. Calibrating the TOC analyzer with respect to TOC and conductivity based on the comparisons may include adjusting one or more offsets based on the comparisons.
Example features and implementations are disclosed in the accompanying drawings. However, the present disclosure is not limited to the precise arrangements and instrumentalities shown.
When the sample 103 is inserted into the grab analysis port of the analyzer 105 the fluid of the sample is tested using one or more needles. The tests that are performed on the sample 103 by the analyzer 105 may be selected by the user through a user interface provided on a display associated with the analyzer 105. For example, the user may select to perform standards such as a conductivity test or a TOC test.
After selecting the desired test, the analyzer 105 may perform the selected test using the fluid of the sample 103. Any method for measuring TOC or conductivity in a fluid may be used. After completing the selected test, the analyzer 105 may generate a report 107 that includes results of the selected test (e.g., the measured TOC and conductivity values). The report 107 may be provided to the user via the display associated with the analyzer 105, via email, or via print. Other methods may be used.
The various functionalities associated with the analyzer 105 (e.g., TOC and conductivity testing, UI display, and report 107 generation) may be implemented using a computing device such as the computing device 400 illustrated with respect to
As may be appreciated, to ensure the analyzer 105 is working correctly, the analyzer 105 may provide for both the verification and calibration of the various measurements that are performed by the analyzer 105. Verification may be a single test or measurement that is performed on a fluid with a known TOC value or conductivity value. The results of the test can be compared to the known TOC value and conductivity value to determine if the analyzer 105 is correctly measuring TOC and conductivity of samples 103.
Calibration is the process through which one or more internal values or offsets of the analyzer 105 are adjusted so that a measured TOC or conductivity of a fluid matches a known TOC or conductivity or TOC of the fluid. The calibration process may be performed using multiple steps with each step being performed on a different sample 103 with each sample 103 having a different known TOC and conductivity. The TOC and conductivities measured for each sample 105 may be compared to the known TOC and conductivities for each sample to determine if the analyzer 105 is properly calibrated. One or more offsets of the analyzer 105 may be adjusted based on the comparison.
As described above, currently verification of an analyzer 105 requires the use of two different samples 103 and two different sets of processes or standards. For example, a user or technician may perform a TOC verification process using a sample 103 that includes an inorganic acid such as HCL with a known TOC. After the TOC verification process is completed, the user or technician may then perform a conductivity verification process using a different sample 103 that includes a salt dissolved in a solution having a known conductivity. TOC and conductivity calibration may similarly require the use of two different samples 103 for each step of the calibration. Currently, verifying or calibrating the analyzer 105 may be time consuming task that requires the attention of a technician and prevents the analyzer 105 from being used for a more productive or valuable purpose.
Accordingly, to solve the problems associated with current methods for verifying and calibrating an analyzer 105, a sample 103 is provided that allows both the TOC and conductivity measurement capability of the analyzer 105 to be verified using a single sample 103. The sample 103 further allows for the performing of each step of the calibration process using only a single sample 103.
The sample 103 may include an organic acid solution. The organic acid used may be a triprotic acid that is both organic and conductive. An example acid includes citric acid. However, other acids may be used such as lactic acid or formic acid.
The TOC and conductivity of the sample 103 may be known or set by a user or technician. In some implementations, the organic acid solution used in the sample 103 may be prepared to have a TOC of 500 ppb and a pH of approximately 5. Having a pH of 5 may help stabilize any TOC measurements made on the sample 103 from atmospheric CO2 contamination, for example.
The sample 103 may include the organic acid in a single vial. A suitable vial is a Dual Use Conductivity and TOC (DUCT) vial. Other types of vials may be used. In some embodiments, the sample 103 may be prepared by a user or technician. Alternatively, the sample 103 may be purchased from a manufacturer for the purposes of verifying or calibrating the analyzer 105 with respect to TOC and conductivity.
When the user or technician desires to verify the analyzer 105 with respect to TOC and conductivity, the user or technician may place the sample 103, including the organic acid solution having a known TOC and conductivity, into the grab analysis port of the analyzer 105. The user or technician may then select a standard or procedure related to verifying both TOC and conductivity using a single sample 103. The standard may be selected using a user interface provided or displayed by the analyzer 105.
The analyzer 105 may then perform both TOC and conductivity verification using the single sample 103 at approximately the same time. Depending on the embodiment, a TOC cell of the analyzer 105 may measure the TOC of the sample 103 as some or all of the organic acid of the sample 103 moves through the analyzer 105. At approximately the same time, or directly after, a conductivity cell of analyzer 105 may measure the conductivity of the sample 103 as the organic acid of the sample 103 continues to move through the analyzer 105. After each measurement, the measured TOC and conductivity may be recorded by the analyzer 105. As may be appreciated, because both the conductivity and the TOC verifications are performed at the same time, the total amount of time required to perform TOC and conductivity verification on an analyzer 105 is effectively halved when compared with previous methods for verifying both TOC and conductivity. Any method for verifying TOC and conductivity by an analyzer 105 may be used.
When the user or technician desires to calibrate the analyzer 105 with respect to TOC and conductivity, the user or technician may receive or prepare a set of samples 103. Each sample 103 may have a different known TOC and a different known conductivity.
As part of the calibration process, the analyzer 105, for each sample 103 of the set of samples 103, may measure the TOC and the conductivity of the sample 103 at approximately the same time as described above for verification. After all of the samples 103 have been measured, the analyzer 105 may compare, for each sample 103, the measured TOC and conductivity with the known TOC and conductivity. If the known TOC and measured TOC for a sample 103 do not match, the analyzer 105 may adjust one or more offsets associated with the TOC cell that measured the TOC of the sample 103. Similarly, If the known conductivity and measured conductivity for a sample 103 do not match, the analyzer 105 may adjust one or more offsets associated with the conductivity cell that measured the conductivity of the sample 103.
Similar to the verification procedure, because both the conductivity and the TOC calibrations procedures are performed at the same time, the total amount of time required to perform TOC and conductivity calibration of an analyzer 105 is also halved. Any method for calibrating an analyzer 105 may be used.
After performing either of the verification or calibration, the analyzer 105 may generate a report 107. The report 107 may include results of one or both of the verification and the calibration. With respect to verification, the results may indicate whether the TOC and conductivity measurements agreed with the known TOC and conductivity of the citric acid solution in the sample 103. With respect to calibration, the report 107 may include results of the calibration including indications of any offsets that were adjusted during the calibration. The report 107 may displayed by the analyzer 105, printed by the analyzer 105, or may be provided electronically by the analyzer 105 (e.g., emailed).
The sample 103 capable of simultaneous verification of the analyzer 105 using a single vile of organic acid described herein provides numerous advantages over prior art systems. First, because the analyzer 105 can be verified (or calibrated) with respect to conductivity and TOC using a single standard or procedure, time and money are saved with respect to manufacturing the sample 103 (e.g., only one sample 103 is made), programming the analyzer 105 to perform the standard or procedure (e.g., only one standard is needed vs. two), and actually performing the verification or calibration (e.g., a technician need only spend half as much time as previously spent). Second, manufacturing a sample 103 with only one vial of a chemical (e.g., citric acid) is cheaper and simpler than manufacturing multiple samples 103 each with a different chemical or combination of chemicals. Third, citric acid may have the additional benefit of promoting a passivation layer within the instruments or cells of the analyzer 105, versus the typically used HCL which removes the passivation layer. The passivation layer may protect the instruments and cells of the analyzer 105 from corrosion.
At 210, a sample is prepared. The sample 103 may be prepared by a user or technician. The sample 103 may include a vial. The vial may include an organic acid solution such as citric acid. Other organic acids may be used. The organic acid solution may have a known TOC and conductivity.
Alternatively, the user or technician may receive an already prepared sample 103. The sample 103 may be sold for the purposes of verifying or calibrating an analyzer 105 with respect to TOC and conductivity.
At 215, the sample is placed into the analyzer. The sample 103 may be placed into the analyzer 105 by the user or technician. The sample 103 may be placed into the grab analysis port of the analyzer 105.
At 220, the analyzer is caused to measure a TOC of the sample. For example, the user or technician may use an interface of the analyzer 105 to put the analyzer 105 into a verification mode where the analyzer 105 measures the TOC and conductivity of the sample 103. Alternatively, the analyzer 105 may enter the verification mode upon detection of the sample 103 in the grab analysis port. For example, the sample 103 may include a chip, or other indicator, that the analyzer 105 may recognize as being associated with TOC and conductivity verification.
At 225, the analyzer is caused to measure a conductivity of the sample. The analyzer 105 may measure the conductivity of the sample 103 at approximately the same time that it measured the TOC of the sample 103. As described previously, as part of the verification process, the conductivity measurement and the TOC measurement are performed using the same sample 103 at approximately the same time. This is an improvement over prior methods for performing verification which required one sample 103 to verify conductivity and a different sample 103 to verify TOC.
At 230, a report is received. The report 107 may be received by the user or technician that provided the sample 103 and/or started the verification process. The report 107 may be printed or displayed to the user or technician on a display associated with the analyzer 105. The report 107 may include a measured TOC of the sample 103 and a measured conductivity of the sample 103.
At 235, the TOC and conductivity measuring capability of the analyzer is verified. The TOC and conductivity measurement measuring capability of the analyzer 105 may be verified by the user or technician using the known TOC and conductivity values of the sample 103 and the values in the report 107. Alternatively, or additionally, the analyzer 105 may know the expected TOC and conductivity values of the sample 103, and the differences (if any) between the expected and measured values may be indicated in the report 107. Depending on the values in the report 107 the user or technician may recommend performing a calibration of the analyzer 105.
At 310, a set of samples is received. The set of samples 103 may be received by a user or technician for purposes of calibrating an analyzer 105 with respect to measuring TOC and conductivity of fluid samples. Each sample 103 may include a vial of an organic acid solution such as a citric acid solution. Each sample may have a different known TOC and a different conductivity.
Alternatively, the user or technician may prepare the samples 103.
At 315, the samples are placed into the analyzer. Each sample 103 may be placed into the grab analysis port of the analyzer 105. In some embodiments, the samples 103 of the set of samples may be placed into the analyzer 105 at the same time. Alternatively, the samples 103 may be placed into the analyzer 105 after each step of the calibration is performed. For example, the analyzer 105 may prompt the user or technician to provide a different sample 103 after each step of the calibration is performed.
At 320, for each sample of the set of set of samples, the analyzer is caused to measure a TOC of the sample and a conductivity of the sample. The TOC and conductivity of each sample 103 may be measured by the analyzer 105 at approximately the same time.
At 325, for each sample of the set of samples, the measured TOC and measured conductivity are compared with the known TOC and the known conductivity of the sample 103. For example, the analyzer 105 may determine the difference (if any) between the measured TOC and the known TOC, and the measured conductivity and the known conductivity. Other methods may be used.
At 330, the analyzer is calibrated based on the comparisons. Depending on the embodiment, the analyzer 105 may be calibrated by adjusting one or more settings, configurations, or offsets of the analyzer 105.
Numerous other general purpose or special purpose computing devices environments or configurations may be used. Examples of well-known computing devices, environments, and/or configurations that may be suitable for use include, but are not limited to, personal computers, server computers, handheld or laptop devices, multiprocessor systems, microprocessor-based systems, network personal computers (PCs), minicomputers, mainframe computers, embedded systems, distributed computing environments that include any of the above systems or devices, and the like.
Computer-executable instructions, such as program modules, being executed by a computer may be used. Generally, program modules include routines, programs, objects, components, data structures, etc. that perform particular tasks or implement particular abstract data types. Distributed computing environments may be used where tasks are performed by remote processing devices that are linked through a communications network or other data transmission medium. In a distributed computing environment, program modules and other data may be located in both local and remote computer storage media including memory storage devices.
With reference to
Computing device 400 may have additional features/functionality. For example, computing device 400 may include additional storage (removable and/or non-removable) including, but not limited to, magnetic or optical disks or tape. Such additional storage is illustrated in
Computing device 400 typically includes a variety of computer readable media. Computer readable media can be any available media that can be accessed by the device 400 and includes both volatile and non-volatile media, removable and non-removable media.
Computer storage media include volatile and non-volatile, and removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data. Memory 404, removable storage 408, and non-removable storage 410 are all examples of computer storage media. Computer storage media include, but are not limited to, RAM, ROM, electrically erasable program read-only memory (EEPROM), flash memory or other memory technology, CD-ROM, digital versatile disks (DVD) or other optical storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can be accessed by computing device 400. Any such computer storage media may be part of computing device 400.
Computing device 400 may contain communication connection(s) 412 that allow the device to communicate with other devices. Computing device 400 may also have input device(s) 414 such as a keyboard, mouse, pen, voice input device, touch input device, etc. Output device(s) 416 such as a display, speakers, printer, etc. may also be included. All these devices are well known in the art and need not be discussed at length here.
It should be understood that the various techniques described herein may be implemented in connection with hardware components or software components or, where appropriate, with a combination of both. Illustrative types of hardware components that can be used include Field-programmable Gate Arrays (FPGAs), Application-specific Integrated Circuits (ASICs), Application-specific Standard Products (ASSPs), System-on-a-chip systems (SOCs), Complex Programmable Logic Devices (CPLDs), etc. The methods and apparatus of the presently disclosed subject matter, or certain aspects or portions thereof, may take the form of program code (i.e., instructions) embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, or any other machine-readable storage medium where, when the program code is loaded into and executed by a machine, such as a computer, the machine becomes an apparatus for practicing the presently disclosed subject matter.
A number of example implementations are provided herein. However, it is understood that various modifications can be made without departing from the spirit and scope of the disclosure herein. As used in the specification, and in the appended claims, the singular forms “a,” “an,” “the” include plural referents unless the context clearly dictates otherwise. The term “comprising” and variations thereof as used herein is used synonymously with the term “including” and variations thereof and are open, non-limiting terms. Although the terms “comprising” and “including” have been used herein to describe various implementations, the terms “consisting essentially of” and “consisting of” can be used in place of “comprising” and “including” to provide for more specific implementations and are also disclosed.
Disclosed are materials, systems, devices, methods, compositions, and components that can be used for, can be used in conjunction with, can be used in preparation for, or are products of the disclosed methods, systems, and devices. These and other components are disclosed herein, and it is understood that when combinations, subsets, interactions, groups, etc. of these components are disclosed that while specific reference of each various individual and collective combinations and permutations of these components may not be explicitly disclosed, each is specifically contemplated and described herein. For example, if a device is disclosed and discussed each and every combination and permutation of the device, and the modifications that are possible are specifically contemplated unless specifically indicated to the contrary. Likewise, any subset or combination of these is also specifically contemplated and disclosed. This concept applies to all aspects of this disclosure including, but not limited to, steps in methods using the disclosed systems or devices. Thus, if there are a variety of additional steps that can be performed, it is understood that each of these additional steps can be performed with any specific method steps or combination of method steps of the disclosed methods, and that each such combination or subset of combinations is specifically contemplated and should be considered disclosed.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2019/049023 | 8/30/2019 | WO |
