The embodiments described below relate to totalizing flow rates and, more particularly, to totalizing a flow rate of a multi-phase/single-phase flow.
Vibratory meters, such as for example, Coriolis mass flowmeters, liquid density meters, gas density meters, liquid viscosity meters, gas/liquid specific gravity meters, gas/liquid relative density meters, and gas molecular weight meters, are generally known and are used for measuring fluid parameters. Generally, vibratory meters comprise a sensor assembly and a meter electronics. A sensor assembly may be communicatively coupled to the meter electronics and provide sensor signals to the meter electronics. The sensor assembly may include conduits configured to vibrate in response to a driving force imposed by an actuator that receives a drive signal from the meter electronics. The actuator may be referred to as a driver.
When the conduits are used in the sensor assembly, the conduits may be filled with material having properties to be measured. The material within the conduit or conduits of the sensor assembly may be flowing or stationary. The sensor assembly may be used to measure one or more fluid parameters such as mass flow rate, density, or other properties of a material in the sensor assembly. More specifically, there may be one or more transducers affixed to the conduit or conduits configured to convert vibratory motion into sensor signals. These transducers may be referred to as pick-off sensors. The pick-off sensors are typically located at inlet and outlet portions of the conduit or conduits.
As noted above, the vibratory meter may be a Coriolis flow meter. The Coriolis flow meter includes one or more conduits that are connected inline in a pipeline or other transport system and convey material, e.g., fluids, slurries, and/or the like, in the system. Each conduit may be viewed as having a set of natural vibration modes including, for example, simple bending, torsional, radial, and coupled modes. In a Coriolis flow measurement application, a conduit is excited in one or more vibration modes as material flows through the conduit, and motion of the conduit is measured at points spaced along the conduit. During flow, the vibrating tube and the flowing mass couple together due to Coriolis forces, causing a phase difference in the vibration between the ends of the tube. The phase difference may be directly proportional to the mass flow and may be measured as a phase difference between two sensor signals provided by the pick-off sensors.
For example, the mass flow rate of the material may be proportional to a phase difference or the time delay between the two sensor signals, where the time delay may comprise a phase difference divided by frequency. The mass flow rate can therefore be determined by, for example, multiplying the time delay by a proportionality constant or calibration factor, which may be referred to as a Flow Calibration Factor (FCF). The FCF may reflect the material properties and mechanical properties of the flow tube. The FCF may be determined by a calibration process prior to installation of the flow meter into a pipeline or other conduit. In the calibration process, a material is flowed through the conduit at a known flow rate and a proportionality constant between the phase difference or time delay and the flow rate is calculated and recorded as the FCF.
A flow measured by the vibratory meter may be a comprised of both multi-phase portions and single-phase portions. For example, the flow through the vibratory meter may be entirely gas for a period of time followed by a multi-phase flow, such as mist. There may also be a liquid phase. Such a flow may be referred to as a multi-phase/single-phase flow. These flows may occur in, for example, petroleum wells that produce gas or liquid. A totalizing of such a flow must accurately measure all three of the flow regimes: gas, liquid, and multi-phase. Accordingly, there is a need for totalizing a multi-phase/single-phase flow.
A method for totalizing a flow rate of a multi-phase/single-phase flow is provided. According to an embodiment, the method comprises detecting that a liquid flow is being measured and switching a totalizing of the multi-phase/single-phase flow from an estimated gas mass flow rate of a precedent multi-phase flow to an estimated gas mass flow rate of the liquid flow.
A meter electronics for totalizing a flow rate of a multi-phase/single phase flow is provided. According to an embodiment, the meter electronics comprises an interface configured to receive sensor signals from a sensor assembly configured to contain and measure the multi-phase/single-phase flow and a processing system communicatively coupled to the interface. The processing system is configured to detect that a liquid flow is being measured and switch a totalizing of the multi-phase/single-phase flow from an estimated gas mass flow rate of a precedent multi-phase flow to an estimated gas mass flow rate of the liquid flow.
According to an aspect, a method for totalizing a flow rate of a multi-phase/single-phase flow comprises detecting that a liquid flow is being measured and switching a totalizing of the multi-phase/single-phase flow from an estimated gas mass flow rate of a precedent multi-phase flow to an estimated gas mass flow rate of the liquid flow.
Preferably, the method further comprises detecting that the precedent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from a measured mass flow rate of a precedent gas flow to the estimated gas mass flow rate of the precedent multi-phase flow.
Preferably, detecting that the precedent multi-phase flow is being measured comprises determining at least one of if a drive gain is greater than a multi-phase threshold and if a density is greater than a gas density threshold.
Preferably, the estimated gas mass flow rate of the precedent multi-phase flow comprises an average of the measured mass flow rates of the precedent gas flow.
Preferably, the method further comprises detecting that a subsequent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the liquid flow to an estimated gas mass flow rate of the subsequent multi-phase flow.
Preferably, the estimated gas mass flow rate of the subsequent multi-phase flow comprises an average of the measured mass flow rates of the precedent gas flow.
Preferably, the method further comprises detecting that a subsequent gas flow is being measured and switching the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the subsequent multi-phase flow to a measured mass flow rate of the subsequent gas flow.
Preferably, the method further comprises averaging the measured mass flow rate of the precedent gas flow and the measured mass flow rate of the subsequent gas flow and determining a gas delta value between the estimated gas mass flow rate of the precedent and subsequent multi-phase flows and the average of the measured mass flow rates of the precedent gas flow and the measured mass flow rates of the subsequent gas flow.
Preferably, totalizing the multi-phase/single-phase flow further comprises cumulating the gas delta value.
Preferably, the method further comprises determining a gas mass total from the totalizing of the multi-phase/single-phase flow by summing gas mass flow rate values between a totalizing start time and a totalizing end time.
Preferably, the method further comprises determining at least one of an unmitigated mass total and a liquid mass total.
Preferably, determining the unmitigated mass total comprises cumulating a measured mass flow rate of the multi-phase/single-phase flow.
Preferably, determining the liquid mass total comprises subtracting the gas mass total from the unmitigated mass total.
Preferably, detecting that the liquid flow is being measured comprises determining that a density is greater than a liquid density threshold.
According to an aspect, a meter electronics for totalizing a flow rate of a multi-phase/single phase flow comprises an interface configured to receive sensor signals from a sensor assembly configured to contain and measure the multi-phase/single-phase flow and a processing system communicatively coupled to the interface. The processing system is configured to detect that a liquid flow is being measured and switch a totalizing of the multi-phase/single-phase flow from an estimated gas mass flow rate of a precedent multi-phase flow to an estimated gas mass flow rate of the liquid flow.
Preferably, the processing system is further configured to detect that the precedent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from a measured mass flow rate of a precedent gas flow to the estimated gas mass flow rate of the precedent multi-phase flow.
Preferably, the processing system being configured to detect that the precedent multi-phase flow is being measured comprises the processing system being configured to determine at least one of if a drive gain is greater than a multi-phase threshold and if a density is greater than a gas density threshold.
Preferably, the estimated gas mass flow rate of the precedent multi-phase flow comprises an average of the measured mass flow rates of the precedent gas flow.
Preferably, the processing system is further configured to detect that a subsequent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the liquid flow to an estimated gas mass flow rate of the subsequent multi-phase flow.
Preferably, the estimated gas mass flow rate of the subsequent multi-phase flow comprises an average of the measured mass flow rates of the precedent gas flow.
Preferably, the processing system is further configured to detect that a subsequent gas flow is being measured and switch the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the subsequent multi-phase flow to a measured mass flow rate of the subsequent gas flow.
Preferably, the processing system is further configured to average the measured mass flow rate of the precedent gas flow and the measured mass flow rate of the subsequent gas flow and determine a gas delta value between the estimated gas mass flow rate of the precedent and subsequent multi-phase flows and the average of the measured mass flow rates of the precedent gas flow and the measured mass flow rates of the subsequent gas flow.
Preferably, the processing system being configured to totalize the multi-phase/single-phase flow comprises the processing system being configured to cumulate the gas delta value.
Preferably, the processing system is further configured to determine a gas mass total from the totalizing of the multi-phase/single-phase flow by summing gas mass flow rate values between a totalizing start time and a totalizing end time.
Preferably, the processing system is further configured to determine at least one of an unmitigated mass total and a liquid mass total.
Preferably, the processing system being configured to determine the unmitigated mass total comprises the processing system being configured to cumulate a measured mass flow rate of the multi-phase/single-phase flow.
Preferably, the processing system being configured to determine the liquid mass total comprises the processing system being configured to subtract the gas mass total from the unmitigated mass total.
Preferably, the processing system being configured to detect that the liquid flow is being measured comprises the processing system being configured to determine that a density is greater than a liquid density threshold.
The same reference number represents the same element on all drawings. It should be understood that the drawings are not necessarily to scale.
The sensor assembly 10 includes a pair of manifolds 150 and 150′, flanges 103 and 103′ having flange necks 110 and 110′, a pair of conduits 130 and 130′, driver 180, resistive temperature detector (RTD) 190, and a pair of pick-off sensors 170l and 170r. Conduits 130 and 130′ have two inlet legs 131, 131′ and outlet legs 134, 134′, which converge towards each other at conduit mounting blocks 120 and 120′. The conduits 130, 130′ bend at two symmetrical locations along their length and are essentially parallel throughout their length. Brace bars 140 and 140′ serve to define the axis W and W′ about which each conduit 130, 130′ oscillates. The inlet and outlet legs 131, 131′ and 134, 134′ of the conduits 130, 130′ are fixedly attached to conduit mounting blocks 120 and 120′ and these blocks, in turn, are fixedly attached to manifolds 150 and 150′. This provides a continuous closed material path through sensor assembly 10.
When flanges 103 and 103′, having holes 102 and 102′ are connected, via inlet end 104 and outlet end 104′ into a process line (not shown) which carries the process material that is being measured, material enters inlet end 104 of the meter through an orifice 101 in the flange 103 and is conducted through the manifold 150 to the conduit mounting block 120 having a surface 121. Within the manifold 150 the material is divided and routed through the conduits 130, 130′. Upon exiting the conduits 130, 130′, the process material is recombined in a single stream within the block 120′ having a surface 121′ and the manifold 150′ and is thereafter routed to outlet end 104′ connected by the flange 103′ having holes 102′ to the process line (not shown).
The conduits 130, 130′ are selected and appropriately mounted to the conduit mounting blocks 120, 120′ so as to have substantially the same mass distribution, moments of inertia and Young's modulus about bending axes W-W and W′-W′, respectively. These bending axes go through the brace bars 140, 140′. Inasmuch as the Young's modulus of the conduits change with temperature, and this change affects the calculation of flow and density, RTD 190 is mounted to conduit 130′ to continuously measure the temperature of the conduit 130′. The temperature of the conduit 130′ and hence the voltage appearing across the RTD 190 for a given current passing therethrough is governed by the temperature of the material passing through the conduit 130′. The temperature dependent voltage appearing across the RTD 190 is used in a well-known method by the meter electronics 20 to compensate for the change in elastic modulus of the conduits 130, 130′ due to any changes in conduit temperature. The RTD 190 is connected to the meter electronics 20 by lead 195.
Both of the conduits 130, 130′ are driven by driver 180 in opposite directions about their respective bending axes W and W′ and at what is termed the first out-of-phase bending mode of the vibratory meter. This driver 180 may comprise any one of many well-known arrangements, such as a magnet mounted to the conduit 130′ and an opposing coil mounted to the conduit 130 and through which an alternating current is passed for vibrating both conduits 130, 130′. A suitable drive signal 185 is applied by the meter electronics 20, via a lead, to the driver 180.
The meter electronics 20 receives the RTD temperature signal on lead 195, and sensor signals 165 appearing via leads carrying sensor signals 100 or more particularly left and right sensor signals 1651, 165r. The meter electronics 20 produces the drive signal 185 appearing on the lead to driver 180 and vibrate conduits 130, 130′. The meter electronics 20 processes the left and right sensor signals 1651, 165r and the RTD signal from lead 195 to compute the mass flow rate and the density of the material passing through sensor assembly 10. This information, along with other information, is applied by meter electronics 20 over a port 26 as a signal. A more detailed discussion of the meter electronics 20 follows.
The meter electronics 20 provides a drive signal 185 via the leads carrying the sensor signals 100. More specifically, the meter electronics 20 provides a drive signal 185 to the driver 180 in the sensor assembly 10. In addition, sensor signals 165 comprising the left sensor signal 1651 and the right sensor signal 165r are provided by the sensor assembly 10. More specifically, in the embodiment shown, the sensor signals 165 are provided by the left and right pick-off sensor 170l, 170r in the sensor assembly 10. As can be appreciated, the sensor signals 165 are respectively provided to the meter electronics 20 through the communications channel 112.
The meter electronics 20 includes a processor 210 communicatively coupled to one or more signal processors 220 and one or more memories 230. The processor 210 is also communicatively coupled to a user interface 30. The processor 210 is communicatively coupled with the host via a communication port over the port 26 and receives electrical power via an electrical power port 250. The processor 210 may be a microprocessor although any suitable processor may be employed. For example, the processor 210 may be comprised of sub-processors, such as a multi-core processor, serial communication ports, peripheral interfaces (e.g., serial peripheral interface), on-chip memory, I/O ports, and/or the like. In these and other embodiments, the processor 210 is configured to perform operations on received and processed signals, such as digitized signals.
The processor 210 may receive digitized sensor signals from the one or more signal processors 220. The processor 210 is also configured to provide information, such as a phase difference, a property of a fluid in the sensor assembly 10, or the like. The processor 210 may provide the information to the host through the communication port. The processor 210 may also be configured to communicate with the one or more memories 230 to receive and/or store information in the one or more memories 230. For example, the processor 210 may receive calibration factors and/or sensor assembly zeros (e.g., phase difference when there is zero flow) from the one or more memories 230. Each of the calibration factors and/or sensor assembly zeros may respectively be associated with the vibratory meter 5 and/or the sensor assembly 10. The processor 210 may use the calibration factors to process digitized sensor signals received from the one or more signal processors 220.
The one or more signal processors 220 is shown as being comprised of an encoder/decoder (CODEC) 222 and an analog-to-digital converter (ADC) 226. The one or more signal processors 220 may condition analog signals, digitize the conditioned analog signals, and/or provide the digitized signals. The CODEC 222 is configured to receive the sensor signals 165 from the left and right pick-off sensors 170l, 170r. The CODEC 222 is also configured to provide the drive signal 185 to the driver 180. In alternative embodiments, more or fewer signal processors may be employed.
As shown, the sensor signals 165 are provided to the CODEC 222 via a signal conditioner 240. The drive signal 185 is provided to the driver 180 via the signal conditioner 240. Although the signal conditioner 240 is shown as a single block, the signal conditioner 240 may be comprised of signal conditioning components, such as two or more op-amps, filters, such as low pass filters, voltage-to-current amplifiers, or the like. For example, the sensor signals 165 may be amplified by a first amplifier and the drive signal 185 may be amplified by the voltage-to-current amplifier. The amplification can ensure that the magnitude of the sensor signals 165 is approximate the full-scale range of the CODEC 222.
In the embodiment shown, the one or more memories 230 is comprised of a read-only memory (ROM) 232, random access memory (RAM) 234, and a ferroelectric random-access memory (FRAM) 236. However, in alternative embodiments, the one or more memories 230 may be comprised of more or fewer memories. Additionally, or alternatively, the one or more memories 230 may be comprised of different types of memory (e.g., volatile, non-volatile, etc.). For example, a different type of non-volatile memory, such as, for example, erasable programmable read only memory (EPROM), or the like, may be employed instead of the FRAM 236. The one or more memories 230 may be a storage configured to store process data, such as drive or sensor signals, mass flow rate or density measurements, etc.
A mass flow rate measurement can be generated according to the equation:
where:
The measured time delay Δt comprises an operationally-derived (i.e., measured) time delay value comprising the time delay existing between the pick-off sensor signals, such as where the time delay is due to Coriolis effects related to mass flow rate through the vibratory meter 5. The measured time delay Δt is a direct measurement of a mass flow rate of the flow material as it flows through the vibratory meter 5. The zero-flow time delay Δt0 comprises a time delay at a zero flow. The zero-flow time delay Δt0 is a zero-flow value that may be determined at the factory and programmed into the vibratory meter 5. The zero-flow time delay Δt0 is an exemplary zero-flow value. Other zero-flow values may be employed, such as a phase difference, time difference, or the like, that are determined at zero flow conditions. A value of the zero-flow time delay Δt0 may not change, even where flow conditions are changing. A mass flow rate value of the material flowing through the vibratory meter 5 is determined by multiplying a difference between measured time delay Δt and a reference zero-flow value Δt0 by the flow calibration factor FCF. The flow calibration factor FCF is proportional to a physical stiffness of the vibratory meter.
As to density, a resonance frequency at which each conduit 130, 130′ may vibrate may be a function of the square root of a spring constant of the conduit 130, 130′ divided by the total mass of the conduit 130, 130′ having a material. The total mass of the conduit 130, 130′ having the material may be a mass of the conduit 130, 130′ plus a mass of a material inside the conduit 130, 130′. The mass of the material in the conduit 130, 130′ is directly proportional to the density of the material. Therefore, the density of this material may be proportional to the square of a period at which the conduit 130, 130′ containing the material oscillates multiplied by the spring constant of the conduit 130, 130′. Hence, by determining the period at which the conduit 130, 130′ oscillates and by appropriately scaling the result, an accurate measure of the density of the material contained by the conduit 130, 130′ can be obtained. The meter electronics 20 can determine the period or resonance frequency using the sensor signals 165 and/or the drive signal 185. The conduits 130, 130′ may oscillate with more than one vibration mode. As will be explained in more detail in the following, the meter electronics 20 may totalize a flow rate of a multi-phase/single phase flow.
The interface 301 may receive the sensor signals 165 from one of the pick-off sensors 170l, 170r shown in
The interface 301 can perform any necessary or desired signal conditioning, such as any manner of formatting, amplification, buffering, etc. Alternatively, some or all of the signal conditioning can be performed in the processing system 302. In addition, the interface 301 can enable communications between the meter electronics 20 and external devices. The interface 301 can be capable of any manner of electronic, optical, or wireless communication. The interface 301 can provide information based on the vibrational response. The interface 301 may be coupled with a digitizer, such as the CODEC 222 shown in
The processing system 302 conducts operations of the meter electronics 20 and processes flow measurements from the sensor assembly 10. The processing system 302 executes one or more processing routines and thereby processes the flow measurements in order to produce one or more flow properties. The processing system 302 is communicatively coupled to the interface 301 and is configured to receive the information from the interface 301.
The processing system 302 can comprise a general-purpose computer, a micro-processing system, a logic circuit, or some other general purpose or customized processing device. Additionally, or alternatively, the processing system 302 can be distributed among multiple processing devices. The processing system 302 can also include any manner of integral or independent electronic storage medium, such as the storage system 304.
The storage system 304 can store vibratory meter parameters and data, software routines, constant values, and variable values. In one embodiment, the storage system 304 includes routines that are executed by the processing system 302, such as an operational routine 310. The processing system 302 may further be configured to execute other routines such as a zero-calibration routine and zero-verification routine of the vibratory meter 5. The storage system can also store statistical values, such as a mean, standard deviation, confidence interval, etc., or the like.
The operational routine 310 may determine a mass flow rate 312, a density value 314, and a drive gain 316 based on the sensor signals received by the interface 301. The mass flow rate 312 may be comprised of a directly measured mass flow rate value, as described above, or the like. The mass flow rate 312 may be determined from the sensor signals, such as a time delay between a left pick-off sensor signal and a right pick-off sensor signal. The density value 314 may also be determined from the sensor signals by, for example, determining a frequency from one or both of the left and right pick-off sensor signals, as is described above. The mass flow rate 312 and the density value 314 may not include estimated values.
The term drive gain may refer to a measure of the amount of power needed to drive the flow tubes to specified amplitude, although any suitable definition may be employed. For example, the term drive gain may, in some embodiments, refer to drive current, pickoff voltage, or any signal measured or derived that indicates the amount of power needed to drive the conduits 130, 130′ at a particular amplitude. The drive gain may be used to detect multi-phase flow by utilizing characteristics of the drive gain, such as, for example, noise levels, standard deviation of signals, damping-related measurements, and any other means known in the art to detect mixed-phase flow. These metrics may be compared across the pick-off sensors 170l and 170r to detect a mixed-phase flow.
The storage system 304 is also shown as including threshold values 320. As shown in
The storage system 304 is accordingly also shown as including error correction 330 related parameters. More specifically, a totalizing to a gas mass total may include an error if measured mass flow rates of a liquid flow are cumulated instead of an estimated gas mass flow rate of the liquid flow. As can be appreciated, the estimated gas mass flow rate of the liquid flow may be zero, although any suitable value may be employed, such as a nominal estimate of gas content of the liquid flow, for example. However, the liquid flow may or may not be present in the multi-phase/single-phase flow. Accordingly, automatically detecting the liquid phase and switching a totalizing between measured mass flow rates and/or various estimated mass flow rates may improve an accuracy of a total mass flow, as the following explains, by distinguishing between gas and multi-phase flows that occur before and after a liquid flow as well as between the liquid flow and the multi-phase flows.
A gas flow that occurs before a multi-phase flow may be referred to as a precedent gas flow. A gas flow that occurs after the multi-phase flow may be referred to as a subsequent gas flow. As discussed above, the multi-phase/single-phase flow may also include a liquid flow interposed between two multi-phase flows. Accordingly, the multi-phase flow that occurs before the liquid flow may be referred to as a precedent multi-phase flow and the multi-phase flow after the liquid flow may be referred to a subsequent multi-phase flow.
As shown in
The delta values 336 may be used to correct or adjust a cumulation of estimated gas mass flow rate values and estimated liquid mass flow rate values of a multi-phase flow. A difference between the precedent gas flow measured mass flow rate average 332 and the pooled gas flow measured mass flow rate average 334 may be a gas delta value of the delta values 336. The gas delta value may be used to adjust or correct an estimated gas mass flow rate of a multi-phase flow, as will be described below with reference to
Referring to
With respect to the delta values 336 associated with the multi-phase flows, as explained above, the estimated gas mass flow rate values of a multi-phase flow may be subsequently corrected with the gas delta value of the delta values 336. For example, an estimated gas mass flow rate of a multi-phase flow may be the precedent gas flow measured mass flow rate average 332 and may, for example, be five sample widths. Totalizing the mass flow rate values of the multi-phase flow may comprise summing the precedent gas flow measured mass flow rate average 332 five times. Where the gas delta value of the delta values 336 is also used, then the totalizing of the multi-phase flow may further include summing the gas delta value of the delta values 336 five times. The summation of the gas delta value may occur at any time after the pooled gas flow measured mass flow rate average 334 is determined.
The unmitigated mass total 342 may comprise a final cumulation or summation of all the mass flow rate 312 measurements in a multi-phase/single-phase flow. For example, the unmitigated mass total 342 may include a summation of the mass flow rate 312 values of the gas, multi-phase, and liquid flows. As can be appreciated, the unmitigated mass total 342 does not distinguish between the phases and does not include any estimated, corrected, or adjusted mass flow rate values. However, mass flow rate 312 values cumulated into the unmitigated mass total 342 and/or an unmitigated mass total 342 value may be used to determine an accurate estimated gas and/or liquid mass flow rate value of a multi-phase flow.
Accordingly, the liquid mass total 344 may include a cumulation of estimated liquid mass flow rates of the multi-phase flows and mass flow rate 312 values of the liquid flows. However, the liquid mass total 344 may not include mass flow rate 312 measurements of the gas flows or estimated gas mass flow rates of the multi-phase flows. Similarly, the gas mass total 346 may include a cumulation of mass flow rate 312 values of gas flows and the estimated gas mass flow rates of the multi-phase flows and the liquid flows. As can be appreciated, the estimated gas mass flow rates of the liquid flows may be zero in many situations.
The liquid mass total 344 may be determined by any suitable means. For example, the liquid mass total 344 may be determined by cumulating the estimated liquid flow rates of a multi-phase flow with measured and/or estimated liquid mass flow rate values of the liquid flows. For example, when a liquid flow is detected and the estimated gas mass flow rate of the liquid flow is zero, then the liquid mass total 344 may include a cumulation of measured mass flow rate 312 values of the liquid flow and a cumulation of the estimated liquid flow rates of the multi-phase flows. The liquid delta values may be used to further adjust or correct the estimated liquid flow rates of the multi-phase flows. Additionally, or alternatively, the liquid mass total 344 may be determined by subtracting the gas mass total 346 from the unmitigated mass total 342. Accordingly, as can be appreciated, because the multi-phase and liquid phase are detected, the desirably accurate mass flow rate values may be cumulated when totalizing a mass value. As a result, a desirably accurate mass total may therefore be achieved, as the following explains in more detail.
The graph 400 also includes a drive gain plot 430, a density plot 440, a mass flow rate plot 450, and a plurality of cumulative mass flow rate plots 460. Also shown in
Accordingly, the drive gain plot 430, density plot 440, and mass flow rate plot 450 also respectively include measurements of single-phase flows and multi-phase flows. Accordingly, the drive gain plot 430, density plot 440, and the mass flow rate plot 450 may be representative of a value in the drive gain 316, the density value 314, and the mass flow rate 312 described above with reference to
In particular, the drive gain plot 430 is comprised of a first gas flow drive gain plot 430a, a first multi-phase flow drive gain plot 430b, a liquid flow drive gain plot 430c, a second multi-phase flow drive gain plot 430d, a second gas flow drive gain plot 430c, a third multi-phase flow drive gain plot 430f, and a third gas flow drive gain plot 430g. In addition, the density plot 440 is comprised of a first gas flow density plot 440a, a first multi-phase flow density plot 440b, a liquid flow density plot 440c, a second multi-phase flow density plot 440d, a second gas flow density plot 440e, a third multi-phase flow density plot 440f, and a third gas flow density plot 440g. Additionally, the mass flow rate plot 450 is comprised of a first gas flow mass flow rate plot 450a, a first multi-phase flow mass flow rate plot 450b, a liquid flow mass flow rate plot 450c, a second multi-phase flow mass flow rate plot 450d, a second gas flow mass flow rate plot 450e, a third multi-phase flow mass flow rate plot 450f, and a third gas flow mass flow rate plot 450g.
As can be seen in
As can be seen, the values of the first multi-phase flow mass flow rate plot 450b are constant. Accordingly, as shown in
Accordingly, the cumulative mass flow rate plots 460 similarly include single phase portions and multi-phase flow portions in different types of cumulative mass flow rate plots. With more particularity, as shown in
Each of the cumulative mass flow rate plots 460 end in a total mass value. For example, as shown in
A multi-phase/single-phase flow includes periods of only a single-phase flow and periods of only multi-phase flow. The periods of single-phase flow may include periods of substantially only gas flows and periods of substantially only liquid flow. Accordingly, a gas flow may refer to a portion of the multi-phase/single-phase flow that is comprised of only gas, a liquid flow may refer to a portion of the multi-phase/single-phase flow that is only liquid, and a multi-phase flow may be a portion of the multi-phase/single-phase flow that is only a multi-phase flow. The multi-phase flow may also be referred to as a mixed-phase flow. In some applications, the multi-phase flow may be comprised of mists. For example, the multi-phase flow may be comprised of atomized liquids or droplets of liquids that are suspended in a gas. The liquid-to-gas mass ratio may therefore be relatively low. Additionally, or alternatively, the periods of multi-phase flow may be significantly shorter in duration and quantity than the periods of gas flow.
Accordingly, a mass total of the multi-phase/single-phase flow may be desirably accurate (e.g., within an error tolerance) if the mass total of the multi-phase flow is based on estimated mass flow rate values, such as estimated gas mass flow rate values. For example, a gas mass flow rate of the multi-phase flow may be estimated from one or more gas flow portions of the multi-phase/single-phase flow. By way of illustration, a gas mass flow rate of a multi-phase flow portion of the multi-phase/single-phase flow may be estimated from one or more measured mass flow rates of a gas flow portion immediately preceding and/or succeeding the multi-phase flow. That is, the estimated gas mass flow rate of the multi-phase flow portion may be an estimate of a gas mass flow rate of the gas flow of the multi-phase flow that does not include an estimate of a mass flow rate of the mist or droplets in the multi-phase flow. The estimated gas mass flow rate of the multi-phase flow may be an average value of at least one measured mass flow rate value of a gas flow preceding and/or succeeding a multi-phase flow of the multi-phase/single-phase flow. An average of a single mass flow rate measurement value may be the mass flow rate measurement value.
As can be appreciated, a totalizing of the multi-phase/single-phase flow may be based on an estimated gas mass flow rate of the multi-phase flow and the liquid flow and measured mass flow rates of the gas flows. Accordingly, when the multi-phase/single-phase flow transitions from, for example, a gas flow to a multi-phase flow, the totalizing may correspondingly switch from the measured mass flow rate of the gas flow to an estimated gas mass flow rate of the multi-phase flow. The transition of the multi-phase/single-phase flow from the gas flow to the multi-phase flow may be detected by, for example, a drive gain, as is explained above. As is also explained above, the multi-phase/single-phase flow may also include a liquid flow.
For example, some multi-phase/single-phase flows may include a liquid flow portion that is between two multi-phase flow portions. That is, a multi-phase/single-phase flow may transition from a precedent or first gas flow to a precedent or first multi-phase flow, from the precedent multi-phase flow to a liquid flow, from the liquid flow to a second or subsequent multi-phase flow, and from the subsequent multi-phase flow to a second or subsequent gas flow. As can be appreciated from
For example, with reference to
Referring to
The estimated gas mass flow rate of the precedent multi-phase flow and the subsequent multi-phase flow may be an average of the measured mass flow rate of the precedent gas flow. Additionally, an average of the precedent and subsequent gas flow may be determined and used to determine a gas delta value, such as the gas delta value of the delta values 336 discussed above. The gas delta value may be, for example, a difference between the estimated gas mass flow rate of the precedent and subsequent multi-phase flows and the average of the measured mass flow rates of the precedent and the subsequent gas flows.
The gas delta value may be cumulated in a mass total to provide a corrected estimated mass flow rate of the precedent and subsequent multi-phase flows shown in
The method 500 may further comprise preceding steps of detecting that a precedent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from a measured mass flow rate of a precedent gas flow to the estimated gas mass flow rate of the precedent multi-phase flow. Detecting that the precedent multi-phase flow is being measured may comprise, for example, determining if a drive gain is greater than a multi-phase threshold, although any suitable means may be employed. Additionally, or alternatively, the precedent multi-phase flow may be detected when a density is greater than a gas density threshold. The estimated gas mass flow rate of the precedent multi-phase flow may comprise an average of the measured mass flow rate of the precedent gas flow, although any suitable value may be employed.
The method 500 may further comprise succeeding steps of, for example, detecting that subsequent multi-phase flow is being measured and switching the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the liquid to an estimated gas mass flow rate of the subsequent multi-phase flow. The method 500 may additionally comprise succeeding steps of detecting that a subsequent gas flow is being measured and switching the totalizing of the multi-phase/single-phase flow from the estimated gas mass flow rate of the subsequent multi-phase flow to a measured mass flow rate of the subsequent gas flow.
Additionally, the method 500 may average the measured mass flow rates of the precedent gas flow and the measured mass flow rates of the subsequent gas flow and determining a gas delta value between the estimated gas mass flow rates of the precedent and subsequent multi-phase flows and the average of the measured mass flow rates of the precedent gas flow and the subsequent gas flow. The totalizing of the multi-phase/single-phase flow may further comprise cumulating a plurality of the gas delta value. The number of cumulations of the gas delta value may be the same as the number of samples of the precedent and subsequent multi-phase flows.
The method 500 may also determine a gas mass total from the totalizing of the multi-phase/single-phase flow. For example, determining the gas mass total from the totalizing of the multi-phase/single-phase flow may comprise summing gas mass flow rate values between a totalizing start time and a totalizing end time. The method 500 may further comprise determining at least one of an unmitigated mass total and a liquid mass total. Determining the unmitigated mass total may comprise cumulating a measured mass flow rate of the multi-phase/single-phase flow and determining the liquid mass total may comprise subtracting the gas mass total from the unmitigated mass total. As discussed above, the difference between the liquid mass total and the unmitigated mass total may be corrected or adjusted by using liquid delta values that represent the additive inverse of the gas delta values that were used to correct the gas mass total. For example, liquid delta values may be cumulated to correct or adjust estimated liquid mass flow rates of the precedent and subsequent multi-phase flows. Detecting that the liquid flow is being measured may comprise determining that a density is greater than a liquid density threshold. Additionally, or alternatively, the method 500 may compare measured values with one or more thresholds in various combinations, or no combination, to detect a phase of the multi-phase/single-phase fluid.
The vibratory meter 5, meter electronics 20, and the method 500 described above totalize a multi-phase/single-phase flow. In particular, the vibratory meter 5, meter electronics 20, and the method 500 can detect that a liquid flow is being measured and switching the totalizing of the multi-phase/single-phase flow from an estimated mass flow rate of a precedent multi-phase flow to an estimated gas mass flow rate of the liquid flow. As a result, an error is not introduced due to, for example, atypical occurrences of liquid flow within an expected multi-phase flow. As can be appreciated, because the liquid flow is detected and the totalization is automatically switched when such a liquid flow is detected, then a mass total, such as a gas mass total, of the multi-phase/single-phase flow may be more accurate than if the liquid flow was not detected and the totalizing was not switched. Similarly, a liquid mass total may be more accurate because it is determined from a difference between an unmitigated mass total and the gas mass total.
The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the present description. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the present description. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the present description.
Thus, although specific embodiments are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the present description, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other embodiments totalizing the flow rate of the multi-phase/single-phase flow and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the embodiments described above should be determined from the following claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2021/061976 | 12/6/2021 | WO |