Information
-
Patent Grant
-
6427872
-
Patent Number
6,427,872
-
Date Filed
Monday, November 20, 200024 years ago
-
Date Issued
Tuesday, August 6, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
- Doerrler; William C.
- Buechner; Patrick
Agents
- Schnader Harrison Segal & Lewis LLP
-
CPC
-
US Classifications
Field of Search
US
- 222 80
- 222 81
- 222 83
- 222 85
- 222 5412
- 222 5414
-
International Classifications
-
Abstract
A cutter assembly for cutting a membrane which seals a transfer spigot on a container, the cutter assembly including a valve including a valve body adapted to engage the transfer spigot, the valve body including a valve closure member, adapted to be moved between open and closed positions to open and close the valve, at least one elongate cutter which terminates in a cutting tip, the cutting tip being adapted to rupture or slit the membranes, actuation means for providing axial movement to the elongate cutter within the valve body, and the actuation means and/or the elongate cutter being adapted to move and cut a membrane independently of the operation of the valve closure member, and when the valve is in the open condition, the at least one elongate cutter can pass the valve closure member to engage the membrane to be cut.
Description
FIELD OF THE INVENTION
The present invention relates to tote bins and more specifically to devices which enable polymeric liners to be inserted into tote bins and combination of valves and spigot systems for those.
BACKGROUND OF THE INVENTION
A tote bin is a bin or storage system which holds or carries bulk product. Tote bins are generally filled with a bulk product for the purposes of storing and transporting that bulk product to an end user.
Typically, such tote bins are lined with a plastic or polymer liner which holds the bulk product. The liner has an outlet tube or spigot hermetically sealed by a membrane. The outlet spigot allows for connection to a valve so as to fill or empty the product from the liner. The valve may or may not be attached during transport.
The products which are stored and carried in tote bins typically require sanitary or sterile conditions for the filling and emptying procedures. In the case of food product sterile conditions are generally required.
To achieve a required degree of sterility all surfaces which will contact the product need to be sterilised. Thus when filling or emptying the tote bin the valve is attached in a manner so that both the valve and the membrane can be sterilised together.
One of the disadvantages of prior art tote bins which have plastic liners is that the membrane which seals the outlet spigot is arranged on the outlet spigot in such a way that it is not readily sterilisable without a risk that the membrane or its seal to the spigot will be damaged by the fluid used for sterilisation.
A typical arrangement of a prior art outlet spigot and valve is illustrated in
FIGS. 1 and 2
. In
FIGS. 1 and 2
the outlet spigot is generally indicated by the letter “A” and is illustrated as being attached to a liner indicated with the letter “L”. The outlet spigot A has a membrane E hermetically sealed thereto.
A butterfly valve “B” is connected to the outlet spigot A as depicted in FIG.
2
. The valve B includes a ring shaped cylindrical cutter C having a cut out segment. The cutter C is slidably located in the valve passage D, between a butterfly valve member G and the membrane E . The cutter C is a cylindrical ring with a cut out segment. When the valve B is closed the cutter C will not engage the membrane E until the valve is opened.
Once the valve B has been connected to the outlet A, and upon opening the butterfly valve member G, as illustrated in
FIG. 2
, the cutter C is moved to the left of the figure by an edge H of the valve member B. The edge H engages a bar J on the cutter C. The cutter C will then engage and cut the membrane E.
As the cutter C is a cylindrical ring with a cut out segment, it leaves a portion of the membrane uncut, thereby leaving a land which connects the cut portion of the membrane with the uncut. The land forms a hinge arrangement.
The arrangement illustrated in
FIGS. 1 and 2
leads to several difficulties during sterilising procedures.
The first is that as soon as the valve B is opened, the membrane E is pierced by the cutter C. This means that for the arrangement of
FIGS. 1 and 2
the valve components, seals and membrane cannot be sterilised through the valve.
To overcome this difficulty an additional inlet can be provided to allow the entry of a sterilising medium into the valve between the membrane E and the butterfly valve member G. In this case, prior to the opening of the butterfly valve member G, a sterilising medium is injected into the region between the butterfly valve member G and the membrane E to sterilise the membrane E, the internal portions of the outlet spigot A, the cutter C and some of the internal portions of the valve B. In this situation there will still remain the difficulty mentioned previously that the membrane or the seal between it and the outlet spigot will have the potential to be damaged.
The potential to be damaged dictates the maximum temperature and pressure at which sterilisation occurs. This in turn generally means a lower temperature and pressure sterilisation procedure will have to be used which in turn dictates that a long time will be used to achieve the necessary level of sterilisation.
One of the disadvantages of sterilising at a temperature and or pressure which is not as high as it should optionally be, is that it can take so long to complete the sterilisation process that downstream processes can be delayed.
It is an object of the present invention to provide a combination of a valve and spigot for attachment to a lined tote bin, and/or a method of sterilising and filling or emptying a lined tote bin and/or a cutter for a membrane which ameliorates, at least in part, at least one of the prior disadvantages of the prior art.
SUMMARY OF THE INVENTION
The present invention provides a tote bin liner having a liner wall to form a container, said liner wall including a transfer spigot which provides a passage from inside said liner to the outside thereof, said transfer spigot comprising:
a tubular body which defines said passage, the tubular body having an opening on the distal end thereof;
an annular surface located around the opening said annular surface providing a sealing surface adapted to engage a seal on a surface of a valve body when said valve body is assembled therewith;
a rupturable membrane sealed to said annular surface by a continuous seal around said opening, said continuous seal being located on said annular surface.
The present invention further provides a tote bin liner having a liner wall to form a container, said liner wall including a transfer spigot which provides a passage from inside said liner to a tote bin outlet, said transfer spigot adapted to have a valve mounted thereto to provide a controlled outlet from the tote bin outlet, the transfer spigot comprising:
a tubular body which defines said passage, the tubular body having an opening on the distal end therethrough;
an annular surface located around the opening;
a rupturable membrane sealed to said annular surface by a continuous seal around said opening, said continuous seal being located on said annular surface;
the tubular body being shaped and configured such that when in use and said valve is mounted to the body, a seal o n th e valve will clamp the membrane against the annular surface.
Preferably said annular surface is generally perpendicular to the axis of the tubular body so that a seal on a valve clamped to the body will press the membrane against the sealing surface.
Preferably the annular surface has a radially inner portion and a radially outer portion and said continuous seal is located on said radially outer portion whilst the radially inner portion is adapted to have a seal of a valve which is an engagement with the tubular body seal therewith. Alternatively the continuous seal may be located on the radially inner portion and the radially outer portion is adapted to have the seal of a valve engage therewith.
Preferably said annular surface is included on a flange of said body.
The present invention also provides a cutter assembly to cut a membrane which seals a transfer spigot on a container, said cutter assembly having:
a valve including a valve body adapted to engage with said spigot, the valve body including a valve closure member, adapted to be moved between open and closed position to open and close the valve;
at least one elongate cutter which terminates in a cutting tip, said cutting tip being adapted to rupture or slit said membrane;
actuation means for providing axial movement to said cutter within said valve body; and
said actuation means and/or said elongate cutter body being adapted to move said cutter body to cut a membrane independently of the operation of the valve closure member.
Preferably said actuation means is adapted to rotate said cutter about an axis to define an arcuate cutting action.
Preferably said cutting tip is any one of the following: a pointed spike; a blade; a crescent shaped knife; a C-shaped knife; a D-shaped cutter having an open segment.
Preferably said actuation means is adapted to move said cutter to a side of said valve closure member remote from the spigot.
Preferably said cutter is formed in at least two elongate sections, each terminating in a cutting tip, or alternatively the cutter bifurcates into two arms, each arm terminating in a cutting tip.
The cutter and actuation means may be housed in a tubular housing which is adapted to be coaxially mounted to the valve body, the actuation means in use being adapted to move the cutter through the valve body, past valve closure member when the valve closure member is open, into engagement with the membrane in cut said membrane.
The invention extends to an assembly comprising a tubular housing, cutter and actuation means for a cutter assembly according to the invention.
The invention also provides a sterilising, cutting and transfer tube wherein the tube has a cutting assembly as described in any of the paragraphs above.
The present invention provides a method of sterilising an impervious rupturable membrane attached to a tote bin spigot on a liner and subsequently filling or emptying said liner, said impervious rupturable membrane closing a passage which connects the exterior of said liner to the interior of said liner; said method comprising the steps of:
1 attaching a valve having a flow passage therethrough and a valve closure member mounted within the passage moveable between open and closed positions, the valve closure member being spaced away from the membrane;
2 passing a sterilising medium into at least the space between said membrane and the valve closure member to sterilise the outside surface of said membrane and that part of the internal flow passage within said valve between said membrane and the valve closure member;
3 piercing said membrane with a cutter which passes along the flow passage past the valve closure member when the valve closure member is in the open position.
Preferably said valve closure member is in an open position at the start of and for the duration of step 2.
Preferably said sterilising medium sterilises the whole of the internal flow passage within said valve.
Preferably said valve is of the butterfly type.
Preferably said cutter is linked to a rotatory actuator to rotate said cutters
Preferably the cutter is one of the types described in preceding paragraphs.
BRIEF DESCRIPTION OF THE DRAWINGS
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
FIG. 1
illustrates a spigot a valve of the prior art;
FIG. 2
illustrates the assembled spigot and valve of
FIG. 1
;
FIG. 3
illustrates a cross section through an embodiment of the present invention with the valve separated from the spigot;
FIG. 3A
illustrates a similar view to that of
FIG. 3
but with the valve and spigot connected;
FIG. 4
illustrates the sterilising and entry mechanism and cutting mechanism for use with the spigot and valve of
FIG. 3
, with the spigot illustrated without an attached membrane;
FIG. 4A
illustrates the apparatus depicted in
FIG. 4
from a rear view;
FIG. 4B
illustrates a schematic cross section through a part of the apparatus depicted in
FIGS. 4 and 4A
;
FIG. 5
is a detailed perspective view of the cutter for the apparatus depicted in
FIG. 4
;
FIG. 6
illustrates a view of the butterfly shaped valve closure member for the valve depicted in
FIG. 3
;
FIG. 7
illustrates schematically the shapes of different cutting members adapted for use with axial movement of the actuator;.
FIG. 8
illustrates schematically the shapes of cutting members adapted for use with axial and rotation movement of the actuator;
FIG. 9
illustrates diagrammatically the D shaped flaps formed in a membrane by axial movement of C-shaped cutters.
DETAILED DESCRIPTION OF THE EMBODIMENTS
Illustrated in
FIGS. 3 and 3A
is an annular transfer spigot
2
which is connectable or formed with a liner
1
such as the liner “L” of
FIG. 1
for insertion into a tote bin (not illustrated). Preferably the spigot
2
is made from polyethylene, but other materials could be used, providing they do not lose their structural integrity during or after the sterilisation process which will be described below. The liner is preferably manufactured from polyethylene or may be made from a barrier material such as metallised polyester, or foil depending upon the type of product to be contained by the liner. The spigot
2
includes a tubular body
13
having an axial internal passage
14
therethrough to allow flow communication between the interior and exterior of the liner.
The body
13
is formed with one end having a flange
4
for attachment to the liner. The outer portion of body
13
reduces in diameter to form a neck
3
and then expands to provide an outer flange
8
at the distal end thereof.
The flange
8
has a generally flat annular surface
11
thereon which surrounds the passage
14
through the body. A disc shaped membrane
6
is heat sealed to the annular surface
11
. The heat seal
10
is continuous around the annular surface
11
. The heat seal
10
is preferably formed in the radially outer peripheral section of the annular surface
11
. Preferably the membrane
6
is manufactured from a polyester laminated LPDE material, but other cuttable or rupturable materials such as are known in the art may be used.
The annular surface
11
also includes an annular shaped inner section
12
between the heat seal
10
and internal passage
14
. The flange
8
is preferably not joined or otherwise connected to membrane
6
, in this inner annular section
12
. (Alternatively the membrane can be heat sealed across the full width of the surface
11
, and this possibility is discussed below).
For typical tote bin applications the internal passage
14
is preferably approximately 50 mm in diameter.
Also illustrated in
FIG. 3
is a valve
20
which is of the butterfly type. The valve
20
includes a valve body
21
having a flow passage
23
therethrough and a disc shaped butterfly valve member
22
located in the flow passage
23
(illustrated in more detail in
FIG. 6
) which is rotatable so as to close or open the passage
23
by means of a handle
26
.
On the end of the valve
20
remote from the spigot
2
is a tapered seat union
28
which is of threaded formation to allow for the connection of the valve to one or more of the following: fill station, sterilisation unit, emptying station, a membrane cutter or other device.
The other end of the passage
23
terminates with a flange
30
which has a tapered construction when viewed in cross section. The taper on the flange
30
is similar to the taper on the flange
8
also illustrated in
FIG. 3
to allow a clamping ring (not shown) to surround and clamp together the flanges
30
and
8
. The flange
30
has a generally planar sealing face
32
of similar dimensions and diameter to the annular surface
11
which is provided with a sealing groove
34
which receives an annular seal
36
. The seal
36
illustrated has a rectilinear side which locates in the groove
34
and an arcuate front side which protrudes from the face
32
. This arrangement of seal is able to maintain its structural characteristics during sterilisation procedures. If desired the groove
34
could be shaped to receive a standard O-ring. The seal
36
may be made of a material such as food grade seal material.
When connected the heat seal
10
surrounds and is spaced radially outwardly from the location of contact (being in the area
12
) of the seal
36
against the membrane
6
. In use, during sterilisation procedures, this arrangement allows the contact and pressure of seal
36
compressing membrane
6
to flange
8
in the area
12
to isolate the heat seal
10
from the elevated pressure and temperature which the outer face of the membrane is subjected to.
Once the valve
20
and spigot
2
are connected together, a sterilising/cutting/filling assembly
78
(as illustrated in
FIG. 4
) is attached to the valve
20
via nut
80
to the union
28
.
The assembly
78
comprises a tubular housing
79
which contains an axially movable cutter
40
for cutting the membrane
6
, an actuator for moving the cutter, and means for sterilising the interior of the valve body, and the outer face of the membrane
6
. These components are described in more detail below.
Once the assembly
78
is connected to the valve
20
the butterfly valve member
22
is opened and sterilising medium is caused to enter the tubular housing
79
via an inlet connection
82
. The preferred sterilising medium is steam at 148° C. and approximately 3.8 bar of steam pressure. The steam passes through the housing
79
, and into the internal passage
23
in the valve
20
. The steam will act on the outside surface of the membrane and the internal surfaces of the valve
20
which are exposed to the steam.
This high temperature and pressure would ordinarily, in the case of the prior art, cause damage to the heat seal holding the membrane to the spigot (as illustrated in
FIGS. 1 and 2
) due to the elevated pressure and the temperature acting on it. However, as mentioned above, the seal
36
provides a protective barrier for the heat seal
10
, thereby allowing relatively high pressure and temperature conditions to be used for sterilisation.
After the sterilisation process has been conducted for approximately 10 seconds (with the steam at the specified temperature and pressure) the supply of sterilising medium is withdrawn via a steam outlet fitting
77
(which is only partly visible in
FIGS. 4 and 4A
) and the cutter
40
will operate. The purpose of the cutter is to rupture the membrane
6
, thereby allowing fluid to pass from, or into, the liner, depending on the application.
FIGS. 3 and 3A
illustrate the cutter
40
which is slidable in an axial direction within the valve
20
. The cutter
40
is illustrated in perspective view in FIG.
4
and in more detail in FIG.
5
.
The cutter
40
is of a tubular construction and includes a cylindrical base
42
which can be connected either directly or indirectly to an actuator
43
mounted on or within the housing
79
. The actuator
43
may comprise a pneumatic or hydraulic piston and cylinder assembly, a rotary actuator or other motor driven device and, optionally, a hand operated rotation device.
Extending away from the base
42
are two support arms
44
and
46
, (the latter of which is better illustrated in
FIGS. 3 and 3A
as the support arm
46
cannot be seen in
FIGS. 4
or
5
). The support arms
44
and
46
each have an arcuate shape in cross section which helps to give rigidity and strength thereto.
Arcuate cutting blades
48
and
50
are attached to the distal ends of the support arms
44
and
46
. The cutting blade
48
has a length
52
while the cutting blade
50
has a length
54
which is approximately 2 to 3 times longer than the length
52
. Both cutting blades
48
and
50
have approximately the same circumferential dimensions.
The adjacent side edges of the blades
48
and
50
are separated from each other by a gap
58
at both the top and bottom thereof. The gap
58
extends from the side edges of the blades
48
and
50
back through to the base
42
. The gap
58
is sized to receive the butterfly valve member
22
when the valve member is open, so that the blades
48
and
50
can pass along the internal passage
23
in the valve
20
. The cutter
40
is housed within the tubular housing
79
.
After the interior of the valve
20
has been sterilised the cutter will be moved axially from the housing, past the open valve member
22
, to cut the membrane
6
. The cutter is moved by means of the actuator
43
, also housed within the housing
79
. Preferably the actuator
43
will comprise a hydraulic or pneumatic piston and cylinder assembly. As the blades
48
and
50
engage the membrane
6
, cutting tips
60
on the leading ends of the blades
48
and
50
cut the membrane in two C shaped cuts, depicted in FIG.
9
.
The cutter
40
may then be pushed further into the spigot
2
until the rear end
62
of blade
48
moves past the membrane
6
. It will be noted that, due to part circular shape of the blades
48
and
50
, two diametrically opposite lands
91
and
92
of membrane material retain the central region of the membrane to the outer peripheral region thereof.
Once the end
62
of blade
48
is clear of the membrane
6
, the butterfly valve member
22
will be located in the gap
66
between the rear end of blade
50
and the base
42
of the cutter
40
. The length of the gap
66
, is greater than the diameter of the butterfly valve
22
so that the butterfly valve member
22
is at that stage located in a relatively wide recess, rearward of both blades
48
and
50
.
Once the butterfly valve member
22
is located in the gap
66
, the cutter
40
is rotated by the actuator
43
(see
FIG. 4
) which will rotate the blades
48
and
50
in direction
68
through an angular displacement of some 10° to 30° so that the top edge
70
of cutter
50
, will rotate and cut the closest land to it, so as to sever that land. Once this land is cut, the other land is allowed to remain intact so that the severed central portion of the membrane
6
remains attached to the radially outer portion of the membrane
6
by means of that intact land.
The width of the remaining land is selected dependent upon the friction which will be applied to that land by the product moving into and or out through the spigot
2
. For many applications a width of 10 mm is sufficient when the membrane is made of laminated polyethylene and polyester, (or a lamination of polyethylene, aluminium foil and nylon or other commonly used laminations which allow the heat sealing of a polyethylene layer to the spigot
2
), to prevent the movable membrane portion shearing off at the remaining land. If a product used with the spigot
2
will produce a friction of greater magnitude than designed for, the width of land may need to be increased.
After the cutter
40
has completed its cutting of the membrane, the liner can be filled with or emptied of product. This is done by the transfer tube
81
which is illustrated in
FIGS. 4 and 4A
and in cross section in FIG.
4
B. In
FIG. 4B
it can be seen that the transfer tube
81
connects to and opens into the tubular housing
79
in the region of the gap
66
between the blade
50
and the base
42
.
Filling of the liner is carried out as follows, The base
42
of the cutter
40
moves back into the tubular housing
79
and is sealed with respect thereto by a sliding seal
45
, so as to prevent steam and product from passing the seal
45
towards the actuator
43
. Once the cutter
40
and its base
42
have been retracted to the position indicated in
FIG. 4B
, a valve (not illustrated), mounted as close as practicable to the junction of the housing
79
and transfer tube
81
, is opened thus allowing food or other product to pass through the junction and through the gaps in the cutter
40
so as to flow through to the valve and into the liner via the spigot
2
.
Once transfer of product has taken place the nut
80
is disconnected from the union
28
and the operator will allow some steam or sterilising fluid to enter the housing
79
via the inlet
82
so that the steam or sterilising fluid will flush away any product which may remain inside the housing
79
.
If desired the support arm
44
and blade
48
could be dispensed with and the blade
50
alone utilised. However, if the blade
48
is not present, the blade
50
will need to be rotated through a much larger arc to provide a maximum possible cut. In this arrangement it is envisaged that a cut of approximately 270° can be created by the blade
50
alone.
In some situations and locations a tote bin is filled at a site and is supplied to a customer without a valve being attached. In these cases there is a second spigot on the liner to allow the liner to be filled, but not emptied. In this situation a spigot
2
is used as an outlet only, and will be provided with a hermetically sealed membrane
6
. The spigot
2
may be covered by a cap or other protective covering.
Once at the end users site, the user attaches a valve
20
(or if a valve is already attached but the spigot
2
has not had its hermetic seal broken), the operator connects a sterilising/cutting/ emptying assembly (similar or the same as sterilising/cutting/ filling assembly
78
except that transfer tube
81
is used to draw the product away). In this way the exposed valve internals and the membrane can be sterilised first, then the cutter passed through the membrane to allow product to flow from the liner through the valve
20
. Once this is done the food or other product in the tote bin can be emptied therefrom.
Otherwise if the membrane is cut at the filling location, once the liner is filled, the butterfly valve is closed and in the region adjacent the union
28
, a wad may be located which will include a germicide, so as to keep sterile any product which may leak through the valve or may be caught on the wrong side of the butterfly valve member
22
. Once a wad is in position, an end cap is placed on the union
28
. When a tote bin prepared in this way arrives at the end user's site, the end user will remove the end cap and wad (if it is present) and then will connect a sterilising/cutting/emptying assembly (similar to assembly
78
) to sterilise, cut the membrane and empty the tote bin.
If desired instead of rotating the blades
48
and
50
to cut the membrane
6
, the cutter
40
can simply be pushed through the membrane to form two C-shaped cuts as illustrated in FIG.
9
. These will be hinged to the main body of the membrane through a land which is connected at one location on the held membrane and at another diametrically opposite location.
The two C-shaped cuts will form two D-shaped flaps (see FIG.
9
). These D-shaped flaps will not provide as big an opening as a single land (approximately some 33% in a 50mm diameter spigot
2
) and under normal circumstances this reduction would be a restriction in the flow path. To remove the restriction, a larger spigot
2
and larger inlet end to valve
20
could be provided to compensate for the reduction in the size of the opening. Such a valve
20
with a larger inlet end may terminate in a union
28
which is the standard 50 mm DIN union, or it may be a larger union if desired.
If desired, the blades
48
and
50
could be replaced by a single blade mounted on a rotatable arm which is attached to a rotation device so as to rotate the arm and the cutters. Such a single cutter can be in the form of a blade (see item (
5
) in
FIG. 8
) or a pointed spike (see item (
4
) in
FIG. 8
) for insertion into the membrane and rotated through an arc within the confines of the opening provided by one half of the butterfly valve. Once the cut or slit is scribed, formed, sheared or made into the membrane
6
, the single cutter is retracted then inserted into the membrane
6
, through the other opening on the other side of the butterfly valve member
22
. The single blade is then rotated in an arc and withdrawn. Two C-shaped cuts providing D-shaped flaps will result, such as that illustrated in FIG.
9
.
In another variation, the single blade
50
(see item (
1
) in
FIG. 8
) can be provided onto a base
42
. The blade
50
can be inserted into the membrane
6
and then rotated part of the way then retracted and inserted into the other side of the opening provided by the butterfly valve member
22
. The blade
50
can then be rotated the rest of the way to produce a flap connected to a membrane connected to the rest of the membrane by means of a single land.
In the embodiments described above which produce two D-shaped flaps, the D-shaped flaps as illustrated in
FIG. 9
are hinged to a rectangular section
93
of membrane material. The rectangular section
93
connects to the radially outer part of the membrane
6
via two lands
91
and
92
located at either end of the rectangular section
93
.
If desired, the membrane
6
can be provided with a line of weakness
90
(as illustrated in
FIG. 9
) adjacent or at the land
91
. The D-shaped flaps hinge to the rectangular section
93
of membrane material between the lands
91
and
92
. In use the line of weakness
90
will break once the product begins to flow out of or into the liner. This will remove the restriction which would be otherwise present. By breaking at a line of weakness
90
, it ensures that the rectangular section
93
will not break simultaneously at two locations. Such simultaneous breakage risks the complete separation of the cut portion of the membrane
6
, with the risk that complete separation will mean that the cut portion of the membrane will be inadvertently included in a manufacturer's final product.
In the preferred embodiment there is only one spigot
2
in the liner, and through which the tote bin is filled and emptied. However, in some arrangements, the valve
20
and spigot
2
are used only as an emptying port, near to the lowest point of the tote bin. In these arrangements the liner may have a filling point at another location which may or may not be formed with a spigot
22
, and then sealed after filling.
The cutter shapes illustrated in
FIG. 7
are those that can form two slits simultaneously with axial movement only. Other cutters are indicated in FIG.
8
.
All the cutters illustrated in
FIG. 8
are designed to cut one section of membrane at a time, through the openings provided by the butterfly valve member. They will require retraction from the membrane portion first cut and then rotational movement to move to the other opening provided by the butterfly valve member
22
. Once adjacent the other opening, the respective cutters are moved axially to reengage the membrane
6
and then rotated yet again, to complete the slit.
The cutters of items (
2
) and (
3
) of
FIGS. 7 and 8
, produce a D-shaped flap that connects to the rectangular section
93
of
FIG. 9
by a much smaller hinge than that provided by the cutters of item
1
of
FIGS. 7
or
8
. The helical cutter of item (
6
) of
FIG. 8
works by both a rotation and axial movement.
In the above preferred and illustrated embodiment, the membrane
6
is heat sealed to the flange
8
by means of an annular band
10
of heat seal. While in the preferred embodiment this heat seal
10
is approximately 3 mm wide, such a heat seal
10
will be more than adequate if placed outside of or under the seal
36
on the valve
20
, when the valve and the spigot
2
are connected.
If desired, the whole of the area
12
can also be heat sealed, with the seal
36
bearing against the membrane. That is all of the outwardly facing surface area of the flange
8
, being that area which will engage the flange
30
of the valve
20
, can be heat sealed to the membrane
6
.
Further, providing sufficient width of heat seal
10
is provided, the heat seal
10
could be located on the flange
8
within the area bounded by the seal
36
. Even though heat and pressure may influence the heat seal
10
of the membrane
6
to the flange
8
, if sufficient surface area is provided then the softening that may occur will not be acting long enough to damage the connection between the membrane
6
and the flange
8
. The exact width of the heat seal
10
will, it is envisaged, be greater than 3 mm. It is expected that a heat seal
10
having a width of some 8 to 10 mm may be sufficient.
It will be understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
The foregoing describes embodiments of the present invention and modifications, obvious to those skilled in the art can be made thereto, without departing from the scope of the present invention.
Claims
- 1. A cutter assembly for cutting a membrane which seals a transfer spigot on a container, said cutter assembly comprising:a valve including a valve body adapted to engage said transfer spigot, the valve body including a valve closure member, adapted to be moved between open and closed positions to open and close the valve; at least one elongate cutter which terminates in a cutting tip, said cutting tip being adapted to rupture or slit said membrane; actuation means for providing axial movement to said elongate cutter within said valve body; and said actuation means and/or said elongate cutter being adapted to move and cut a membrane independently of the operation of the valve closure member, and when the valve is in the open condition, the at least one elongate cutter can pass the valve closure member to engage the membrane to be cut.
- 2. A cutter assembly according to claim 1 wherein said actuation means is adapted to move said elongate cutter to a side of said valve closure member remote from the spigot.
- 3. A cutter assembly according to claim 1 wherein said elongate cutter is formed in at least two elongate sections, each terminating in a cutting tip.
- 4. A cutter assembly according to claim 1 wherein said elongate cutter bifurcates into two arms, each arm terminating in a cutting tip.
- 5. A cutter assembly according to claim 1 wherein the elongate cutter and actuation means are housed in a tubular housing which is adapted to be coaxially mounted to the valve body, the actuation means, in use, being adapted to move the cutter through the valve body, past the valve closure member when the valve closure member is open, into engagement with the membrane to cut said membrane.
- 6. A cutter assembly according to claim 1, wherein said actuation means is adapted to rotate said elongate cutter about an axis to define an arcuate cutting action.
- 7. A cutter assembly according to either of claim 1 or 6 wherein said cutting tip is in the form of any one of the following:a pointed spike; a blade; a crescent shaped knife; a V-shaped knife; a D-shaped cutter having an open segment.
- 8. An assembly for cutting a membrane which seals a transfer port into a container, said assembly comprising a tubular housing, a cutter axially slidable within the tubular housing, and actuation means for urging the cutter out of one end of the tubular housing to enable the cutter to pierce or rupture a membrane on a transfer port to which the assembly is mounted in use, wherein, when the valve is in the open condition, the at least one elongate cutter can pass the valve closure member to engage the membrane to be cut.
- 9. An assembly according to claim 8 wherein the tubular housing has a valve controlled inlet thereon for the introduction of sterilisation fluid into the interior of the transfer port.
Priority Claims (1)
Number |
Date |
Country |
Kind |
PP2435 |
Mar 1998 |
AU |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/AU99/00178 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO99/47432 |
9/23/1999 |
WO |
A |
US Referenced Citations (4)
Foreign Referenced Citations (1)
Number |
Date |
Country |
WO 9841334 |
Mar 1997 |
WO |