This application claims the benefit of Taiwan application Serial No. 102137972, filed Oct. 21, 2013, the subject matter of which is incorporated herein by reference.
1. Technical Field
The disclosure relates in general to a panel and a manufacturing method thereof, and more particularly to a touch panel and a manufacturing method thereof.
2. Description of the Related Art
With the development of technology, various electronic devices are provided. Touch panels are innovative products. User can touch the touch panel to input a controlling signal, for example, writing or drawing. Especially, the touch panel can be combined with a display panel for the user to instinctively input on a display frame. It is quite convenient. Therefore, various electronic devices are equipped with the touch panel.
By bonding the touch panel to a circuit board, the touch panel can receive a signal from a controlling circuit or transmit a signal to the controlling circuit. In particular, a plurality of pads can be disposed on the touch panel and be thermocompression bonded to the circuit board. For increasing the touching resolution, narrowing the border and reducing the cost, the density of the pads is increased. It is needed to avoid the pads from electric short, electric leakage or electro static discharge (ESD).
The disclosure is directed to a touch panel having a plurality of pad portions disposed along a plurality of rows and interlaced for reducing the distribution area of the pad portions with sufficient antistatic ability. Therefore, the width of the circuit board and the cost are reduced and a touch panel having high touching resolution and narrow border can be applied. Moreover, auxiliary patterns are used for making the force applied for thermocompression bonding the touch panel and the circuit board to be easily controlled, such that the yield rate of conduction can be improved. Further, a plurality of aligning pads are used for making the touch panel and the circuit board being aligned, such that the accuracy of bonding the pad portions and the pads of the circuit board can be improved. Moreover, the present invention is further directed to a manufacturing method of the touch panel. A plurality of insulating intervals are formed by penetrating the conductive material layer. Various patterns, pad portions and transmitting lines are formed at the same time. The process for forming those elements is easy and can effectively reduce the manufacturing cost.
According to a first aspect of the present disclosure, a touch panel is provided. A touch panel includes a substrate, a plurality of conductive patterns, a plurality of signal transmitting lines, a plurality of first pad portions, a plurality of second pad portions and at least one auxiliary pattern. The conductive patterns are disposed on the substrate. The signal transmitting lines are disposed on the substrate. The first pad portions are electronically connected to part of the conductive patterns via part of the signal transmitting lines. The first pad portions are separately arranged along a first path. The second pad portions are electronically connected to another part of the conductive patterns via another part of the signal transmitting lines. The second pad portions are insulated from the first pad portions. The second pad portions are separately arranged along a second path which is not overlapped with the first path. Each second pad portion is disposed between two adjacent ones of the first pad portions. The auxiliary pattern is disposed between two adjacent ones of the first pad portions, between two adjacent ones of the second pad portions, or between all of the first pad portions and all of the second pad portions. The auxiliary pattern is insulated from the conductive patterns, the signal transmitting lines, the first pad portions and the second pad portions. A plurality of insulating intervals are located between two adjacent ones of the first pad portions, between two adjacent ones of the second pad portions, and between one of the first pad portions and one of the second pad portions which are adjacent, respectively.
According to a second aspect of the present disclosure, a touch panel is provided. The touch panel includes a substrate, a plurality of conductive patterns, a light shading layer, a plurality of signal transmitting lines, a plurality of first pad portions, a plurality of second pad portions and a plurality of aligning pads. The conductive patterns are disposed on the substrate. The light shading layer is disposed on the substrate. The signal transmitting lines are disposed on the light shading layer. The first pad portions are disposed on the light shading layer, and connected to part of the conductive patterns via part of the signal transmitting lines. The first pad portions are separately arranged along a first path. The second pad portions are disposed on the light shading layer, and connected to another part of the conductive patterns via another part of the signal transmitting lines. The second pad portions are insulated from the first pad portions. The second pad portions are separately arranged along a second path which is not overlapped with the first path. Each second pad portion is disposed between two adjacent ones of the first pad portions. The aligning pads are disposed on the light shading layer for aligning with a circuit board. The insulating intervals are located between two adjacent ones of the first pad portions, between two adjacent ones of the second pad portions, and between one of the first pad portions and one of the second pad portions which are adjacent, respectively.
According to a third aspect of the present disclosure, a manufacturing method of a touch panel is provided. The manufacturing method includes the following steps. A substrate is provided. A conductive material layer is formed on the substrate. The conductive material layer is etched to form a plurality of insulating intervals, a plurality of conductive patterns, a plurality of first pad portions, a plurality of second pad portions and at least one auxiliary pattern. The first pad portions are disposed along a first path. The second pad portions are disposed along a second path. Each second pad portion is disposed between two adjacent ones of the first pad portions. The number of the insulating intervals disposed between every two adjacent ones of the first pad portions and the number of the insulating intervals between every two adjacent ones of the second pad portions are equal to or larger than two. The at least one auxiliary pattern is disposed between two adjacent ones of the first pad portions, between two adjacent ones of the second pad portions, or between all of the first pad portions and all of the second pad portions which are adjacent. The at least one auxiliary pattern is insulated from the conductive patterns, the first pad portions and the second pad portions.
The above and other aspects of the disclosure will become better understood with regard to the following detailed description of the non-limiting embodiments. The following description is made with reference to the accompanying drawings.
Please referring to
The conductive material layer 120 is disposed on the substrate 110. The insulating intervals 130 divide the conductive material layer 120 to be a plurality of electric independent groups. As shown in
The conductive material layer 120 can be made of single material, such as transparent conductive material or silver nanowire. However, the conductive material layer 120 can be made of multiple materials. For example, in the transparent area 101, the conductive material layer 120 can be made of transparent conductive material or silver nanowire whose visibility is low; in the light shading area 102, the first pad portions 121, the second pad portions 122, the first signal transmitting lines 123 and the second signal transmitting lines 124 can be made of metal whose visibility is high for reducing the signal impedance. The pad portions 140 are disposed on the first pad portions 121 and the second pad portions 122. The first pad portions 121 are separately arranged along a first path L1, and the second pad portions 122 are separately arranged along a second path L2. The second path L2 is not overlapped with the first path L1. In the present embodiment, the first pad portions 121 and the second pad portions 122 are arranged in two parallel rows. Each second pad portion 122 is disposed between two adjacent first pad portions 121, such that the first pad portions 121 and the second pad portions 122 are interlaced. In other words, an extending direction of the long axis of each second pad portion 122 is located between two adjacent first pad portions 121.
The first signal transmitting lines 123 or the second signal transmitting lines 124 can pass through the interval between two adjacent second pad portions 122, such that the first signal transmitting lines 123 and the second signal transmitting lines 124 are extended toward the same direction. The first signal transmitting lines 123 and the second signal transmitting lines 124 can be electrically connected to a controlling circuit via the first pad portions 121 and the second pad portions 122. In the present embodiment, a driving signal can be transmitted to the second conductive patterns 172 via the second signal transmitting lines 124, and the controlling circuit can receive an induced signal from the first conductive patterns 171 via the first signal transmitting lines 123. However, the present invention is not limited therein.
In the present embodiment, the insulating intervals 130 make the second conductive patterns 172 and the first conductive patterns 171 being insulated and not overlapped. The width of each insulating interval 130 between one of the second conductive patterns 172 and one of the first conductive patterns 171 which are adjacent is not larger than 30 micrometers. In particular, the second conductive patterns 172 can surround the first conductive patterns 171, and the extending direction of the first conductive pattern 171 is not intersected that of the second conductive patterns 172. According to the structure of the first conductive patterns 171 and the second conductive patterns 172, if a conductive object, such as a finger, approaches or touches the surface of the touch panel 100, a coupling capacitance will be formed between the object and first and second conductive patterns 171, 172, and the capacitive effect of the area where the object approaches or touches is changed, such that the location or movement of the object can be detected. Object can touch an exterior insulator of the touch panel 110, such as a cover lens, to perform a direct touch operation. Or, object can approach the touch panel 110 without touching, to perform a non-touch operation. Further, some well-known measuring method, such as a self capacitance measuring method or a mutual capacitance measuring method, can be applied. However, the present invention is not limited to any particular measuring method.
In the present embodiment, each auxiliary pattern 125 is disposed between one of the first groups and one of the second groups which are adjacent and insulated from the first groups and the second groups. In particular, each auxiliary pattern 125 is disposed between one of the first conductive patterns 171 and one of the second conductive patterns 172 which are adjacent, between two adjacent first pad portions 121, between two adjacent second pad portions 122, and between one of the first pad portions 121 and one of the second pad portions 122 which are adjacent. The auxiliary patterns 125, the first conductive patterns 171, the second conductive patterns 172, the first pad portions 121, the second pad portions 122, the first signal transmitting lines 123 and the second signal transmitting lines 124 are insulated from each other by the insulating intervals 130.
The pad portions 140 are disposed on the first pad portions 121 and the second pad portions 122. Please referring to
In one embodiment, the insulating intervals 130 not only penetrate the conductive material 120, but also penetrate the cured pad pattern 140. As such, the spread pad pattern 140 will not cause the electric short on the first pad portions 121 and the second pad portions 122.
In another embodiment, the area of each pad pattern 140 can be accurately controlled to be smaller than that of each first pad portion 121 and each second pad portion 122. Therefore, the insulating intervals 130 can be formed before forming the pad patterns 140.
It should be noted that the present invention is not limited to that the first conductive patterns 171 and the second conductive patterns 172 are designed for capacitive touch sensing. In other embodiment, a plurality of conductive patterns can be connected to a plurality of signal transmitting lines and arranged as a keyboard (for example, U.S. Pat. No. 4,954,823). That is, each conductive pattern is defined as a sensing unit, and the coordinate or the movement of the object, such as finger, is detected by a self capacitance measuring method. In another embodiment, a plurality of first conductive patterns are connected via a plurality of first connecting lines along a first direction to be a plurality of first conductive groups; a plurality of second conductive patterns are connected via a plurality of second connecting lines along a second direction to be a plurality of second conductive groups. The first connecting lines and the second connecting lines are intersected and insulated from each other. The area of the overlapping region of the first conductive groups and the second conductive groups is smaller than area of the non-overlapping region of the first conductive groups and the second conductive groups. Two ends of each first conductive group can be connected to two first signal transmitting lines which can be connected to the same pad portion or two different pad portions. Two ends of each second conductive group can be connected to two second signal transmitting lines which can be connected to the same pad portion or two different pad portions. As such, the transmitting impedance can be reduced.
For clearly illustrating the manufacturing method of the touch panel 100, a flowchart is shown as below. Please referring to
In step S102, the conductive material layer 120 is formed on the substrate 110. The conductive material layer 120 can be formed on a predetermined region of the substrate 110 by laminating, depositing, sputtering or evaporation. When the conductive material layer 120 is made of single material, it is convenient for the manufacturing process.
In some embodiment, if light shading layers 901, 902 (shown in
However, in some embodiments, the substrate 110 can be a color filter substrate, a flexible film substrate, a top cover plate or a bottom substrate of a display panel. A covering plate can be adhered to the substrate 110 through an adhesive. The covering plate can be adhered to one side of the substrate 110 where the conductive material layer 120 is disposed or another side of the substrate 110 where the conductive material layer 120 is not disposed, such that the covering plate can protect the substrate 110 and some elements disposed thereon. The light shading layers 901, 902 can be disposed on the covering plate instead of the substrate 110. The material of the covering plate can be a tempered glass which is treated by a physical process or a chemical process, a laminated structure made of a poly methyl methacrylate (PMMA) layer, a polycarbonate (PC) layer, UV cured resin, such as ORGA, or other rigid transparent material.
In step S103, the conductive material layer 120 is etched to form the insulating intervals 130, the first conductive patterns 171, the second conductive patterns 172, the auxiliary patterns 125, the first pad portions 121, the second pad portions 122, the first signal transmitting lines 123 and the second signal transmitting lines 124. The first pad portions 121 are arranged alone the first path L1. The second pad portions are arranged along the second path L2. Each second pad portion 122 is disposed between two adjacent first pad portions 121, such that the first pad portion 121 and the second pad portions 122 are interlaced. The conductive material layer 120 can be etched by a laser or a photolithography etching. However, the present invention is not limited thereto. When the conductive material layer 120 is etched by the laser to form the insulating intervals 130, the bottom surface of each insulating interval 130 has a plurality of dents. As shown in
In step S104, the pad patterns 140 are disposed on the first pad portions 121 and the second pad portions 122. The coverage of each pad pattern 140 can be smaller than that of each first pad portion 121 and each second pad portion 122. The resistivity of each pad pattern 140 may be less than or equal to that of the conductive material layer 120. The pad patterns 140 can be formed by printed coating or dripping. The material of the pad patterns 140 may be a high conductivity material, such as silver paste. If the light shading layers 901, 902 are disposed on the substrate 110, the first signal transmitting lines 123, the second signal transmitting lines 124, the first pad portions 121, the second pad portions 122 and the pad patterns 140 can be disposed on the light shading layers 901, 902 for being hidden.
In step S105, an anisotropic conductive film (ACF) 150 is coated on the pad patterns 140. The anisotropic conductive film 150 can be widely coated on the pad patterns 140 and the conductive material layer 120 near to the pad patterns 140. The anisotropic conductive film 150 can vertically electrically connect some elements which the anisotropic conductive film 150 are adhered via some conductive particles 151.
In step S106, a circuit board (not shown) is bonded on the anisotropic conductive film 150 for electrically connecting the circuit board and the pad patterns 140 which are disposed on the first pad portions 121 and the second pad portions 122. The circuit board can be a flexible printed circuit. The circuit board and the substrate 110 can be thermocompression bonded. Further, for accurately bonding the circuit board and the pad patterns 140, a plurality of aligning pads 128 are disposed on the substrate 110 for being aligned with a plurality of aligning symbols on the circuit board. The aligning pads 128 may be T shaped, but the present invention is not limited thereto. In the present embodiment, the aligning pads 128 are disposed at two sides of the first pad portions 121. The material of the aligning pads 128 can be metal, or the material of the aligning pads 128 can be similar to that of the conductive material layer 120. Moreover, if the light shading layers 901, 902 are disposed on the substrate 110, the aligning pads 128 can be disposed on the light shading layer 901.
In step S107, the anisotropic conductive film 150 is cured. As such, the bonding process of the circuit board and the touch panel 100 is accomplished.
Please referring to
In the above embodiment, the step S103 is preformed before the step S104. In other embodiment, the order of the step S103 and the step S104 can be exchanged. That is to say, after the pad patterns 140 are disposed at the predetermined locations of the first pad portions 121 and the second pad portions 122, the insulating intervals 130 are formed. As such, even if the coverage of one pad pattern 140 exceeds the predetermined location of one first pad portion 121 or one second pad portion 122, the pad pattern 140 can be etched to from the insulating intervals 130, such that the electric short can be prevented.
The insulating intervals 130 located between two adjacent ones of the first pad portions 121, between two adjacent ones of the second pad portions 122, and between one of the first pad portions 121 and one of the second pad portions 122 which are adjacent can be designed in various ways. For example, as shown in
As shown in
As shown in
In the bonding process of the touch panel 100 and the circuit board, if the density of the conductive material layer 120 located in the upper row is different from that in the lower row, the fracture of the conductive particles 151 may be uneven to cause a connection failure. For solving this problem, please refer to
Moreover, the electro static discharge (ESD) is also an important issue. Please referring to
Moreover, the auxiliary patterns 126 can have acute angle shaped protrusions. As shown in
In one embodiment, the density of the conductive material can be changed by changing the location of the signal transmitting line 123′. Please referring to
In another embodiment, the location of the auxiliary pattern 126 can be designed according to various requirements. Please referring to
In another embodiment, the location of the auxiliary pattern 126 can be designed according to various requirements. Please referring to
Please referring to
In another embodiment, the shape of the first pad portions 121 can be partially similar to the shape of the ground pattern 127. Please referring to
Moreover, according to the method of this disclosure, the conductive patterns, the first pad portions 121, the second pad portions 122, the signal transmitting lines 123′, the auxiliary patterns 125, 126 or the ground pattern 127 can be simultaneously formed by the step of etching the conductive material layer 120 to form the insulating intervals 130. Those elements can be easily formed without large manufacturing cost.
Further, the insulating intervals 130 can prevent the pad patterns 140 from spreading to avoid electric short or electric leakage. The insulating intervals 130 can prevent electric short caused by the conductive particles 151 connecting the first pad portions 121, the second pad portions 122, or the signal transmitting lines 123′.
Moreover, the density of the patterns at the first path L1 can be substantially identical to that at the second path L2 by disposing the auxiliary patterns 125, 126. Therefore, the force applied on the touch panel 100 and the circuit board can be easily controlled and the yield rate of the conduction can be improved.
Further, the ground pattern 127 can absorb the discharged static electricity caused by surge current, and the antistatic ability can be improved greatly. Similarly, the auxiliary patterns 125, 126 can be connected to ground for improving the antistatic ability.
Preferred embodiments are disclosed below for elaborating the invention. An implanting region is fully disposed, such that the body effect can be improved, and it is no needed to add any additional mask and any addition cost. However, the following embodiments are for the purpose of elaboration only, not for limiting the scope of protection of the invention. Besides, secondary elements are omitted in the following embodiments to highlight the technical features of the invention.
While the disclosure has been described by way of example and in terms of the exemplary embodiment(s), it is to be understood that the disclosure is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.
Number | Date | Country | Kind |
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102137972 | Oct 2013 | TW | national |