1. Field of the Invention
The present invention relates generally to an electronic device, and more particularly to a touch panel, which the conductive film is thermal stabilization.
2. Description of the Related Art
In a touch panel, the indium tin oxide (ITO) film is the most import element that affects the quality of the product. It is very important to keep the ITO film in a stable condition under heat.
The conventional tough panel provides the ITO film laminated on a plastic substrate by a silicon oxide (SiO2) adhesive film. It is because that there is a huge difference between the lattice constants of the substrate and the ITO film. The panel takes many processes, such as the annealing and the reliability testing, in the process of fabrication. The oxygen of the SiO2 film is diffused into the ITO film in the process under a high temperature for a long time. It losses thermal stabilization of the ITO film, in the other words, it affects the quality of the ITO film.
In addition, there is a roll-to-roll web coating machine applied in the process of fabrication. The gas in the chambers of the machine is diffused because the chambers are not well isolated from each other. The gas affects the quality of the ITO film, which is sensitive to oxygen, too.
The primary objective of the present invention is to provide a touch panel, which provides a non-oxide material to replace the SiO2 film for adhesion layer of the ITO film on the substrate, such that the ITO film is not affected by oxygen.
According to the objectives of the present invention, a touch panel comprises a substrate. A non-oxide adhesive layer is attached on the substrate. An indium tin oxide film is attached on the non-oxide adhesive layer. The non-oxide adhesive layer will not diffuse oxygen in the high temperature environment to affect the indium tin oxide film, so that the panel keeps in a stable condition.
As shown in
The substrate 10 has a plastic main member 11 and a hard coating layer 12 on a side of the main member 11. The substrate 10 defines a top side 11a at the side without the hard coating layer 12 and a bottom side 11b at the side with the hard coating layer 12. In the first preferred embodiment, the main member 10 is made of polyethylene terephthalate (PET) with a thickness between 100 μm and 200 μm. The hard coating layer 12 is made of acrylic organic resin with a thickness between 3 μm and 10 μm. In practice, the main member can be made of polyethersulfone (PES) or polycarbonate (PC) and the hard coating layer 12 can be made of a material of the mixture of organic resin and inorganic resin.
The non-oxide adhesive layer 20 is made of silicon nitride (Si3N4), which is made from introducing nitrogen to silicon-aluminum material for sputter and deposition. A thickness of the non-oxide adhesive layer 20 is between 10A and 1000A. The non-oxide adhesive layer 20 has a first side 21 and a second side 22, wherein the first side 21 of the non-oxide adhesive layer 20 is attached on the top side 10a of the substrate 10.
The ITO film 30 is laminated on the second side 22 of the non-oxide adhesive layer 20.
Table 1 is the data of the reliability test of touch panels having silicon oxide (SiO2) and silicon nitride (Si3N4) to be the adhesive layer. The surface resistance of the panels are listed in Table 1.
Table 1 shows the Si3N4 adhesive layer of the present invention provides less variation of the surface resistant than the conventional SiO2 adhesive layer, which means the touch panel of the present invention is more stable.
In addition, the non-oxide adhesive layer can be made of a material chosen from titanium nitride (TiN), zirconium nitride (ZrN), silicon carbide (SiC), titanium carbide (TiC), aluminum nitride (AlN) or chromium nitride (CrN).
The present invention provides the non-oxide adhesive layer to be the interface bonding the ITO film on the substrate. There is no oxygen diffused to the ITO film in the high temperature environment, so that the ITO film is thermal stable and the surface resistance of the ITO film keeps stable. The quality of the touch panel, therefore, increases a lot.
As shown in
The scope of the present invention is not restricted in the preferred embodiments only. Any equivalent structure should be in the claim of the present invention.