This application claims the priority of European Patent Application, EP 12 168 253, filed May 16, 2012, pursuant to 35 U.S.C. 119(a)(d), the content of which is incorporated herein by reference in its entirety as if fully set forth herein.
The present invention relates to a method for operating an industrial technical device and to an industrial technical device.
The following discussion of related art is provided to assist the reader in understanding the advantages of the invention, and is not to be construed as an admission that this related art is prior art to this invention.
Conventional hard-keys and soft-keys are generally used on operating panels, mobile operating panels and machine control panels for operation of machines. Only one function is ever assigned to such keys, which is activated by pressing the corresponding key and deactivated by releasing the corresponding key. With hard-keys the function is always the same. With soft-keys the keys are allocated a respective function depending on the overall state of the industrial technical device.
The use of a touchscreen as an operator interface is also known in the prior art. With touchscreens, touching the touchscreen can be detected and reacted to accordingly. Individual areas of the touchscreen in a similar way to soft-keys can be assigned a variable function.
Because of the situation that hard keys and soft-keys are essentially assigned binary functions, in the prior art, during the movement of axes or spindles on machines, as a rule the axis to be moved in each case will be activated by actuating one key. The associated speed of movement or rotational speed is set via a separate electromechanical rotary switch (override). In the prior art two actions are thus generally required which, especially during operation with a mobile panel, does not allow an ergonomically sensible operating sequence. As an alternative the operator actions can be carried out sequentially. This method of operation too is not ergonomically viable. Operator interfaces, in which both the choice of axis to be moved and/or the drive to be activated and also a setpoint value can be predefined by means of a single key, are not known in the prior art.
Recently, analog-resistive sensors have become known which are suitable for touchscreens and which can detect pressure applied to them in an analog or quasi-analog manner. Purely by way of example the reader is referred to corresponding products made by Peratech, England, especially the product “QTC Clear” and to so-called piezoelectric functional polymers. Both systems enable analog and high-resolution detection of the pressure on the touchscreen.
It would therefore be desirable and advantageous to obviate prior art shortcomings and to enable improved one-handed operation of an industrial technical device in a simple and reliable manner.
According to one aspect of the present invention, a method for operating an industrial technical device includes applying a pressure on an area of a touchscreen by an operator of the industrial technical device, generating a value dependent on the applied pressure by a sensor device associated with the area, supplying the generated value to an evaluation device, in a normal operating mode, transferring a variable that depends on the applied pressure from the evaluation device to a control device of the industrial technical device, and activating with the control device an element of the industrial technical device and outputting a setpoint value when the pressure defined by the transferred variable exceeds a first threshold value, wherein the setpoint value depends on the applied pressure to the element and is a monotonously increasing function of the pressure, and wherein the setpoint value has a value of zero until the applied pressure increases beyond a second threshold value greater than the first threshold value.
The setpoint value thus does not already assume a value not equal to 0 if the corresponding area of the touchscreen is touched, but only when an appreciable pressure is actually applied to the corresponding area. Advantageously, the first threshold value is thus located above the minimally detectable pressure. Furthermore, an additional different pressure level is preferably located between the first and the second threshold value. The setpoint value may for example, be a force, a rotational speed or a velocity setpoint value.
According to an advantageous feature of the present invention, the derivative of the setpoint value with respect to pressure may also be a monotonously increasing function. With this embodiment, a delicate application of the activation of the drive can be undertaken with relatively small pressures, while a high setpoint value can be achieved quickly through heavy pressure.
Advantageously, the setpoint value may be independent of the state of the industrial technical device. However, the setpoint value may also be a function of a state of the industrial technical device at the time of activation of the element.
According to another advantageous feature of the present invention, tactile detectable feedback specific to the setpoint value may be outputted to the operator by an actuator. This also enables the operator to receive feedback about the reaction that he has caused when he has neither the industrial technical device nor the operator interface in his field of view.
According to another advantageous feature of the present invention, the reaction to the applied pressure may include activation of a commensurate number of elements of the industrial technical device and the number of activated elements may be a monotonously increasing function of the applied pressure.
According to another advantageous feature of the present invention, the value dependent on the applied pressure may be generated by the sensor device in a fault-tolerant manner, and/or the value dependent on the applied pressure may be supplied to the evaluation device in a fault-tolerant manner, and/or the variable dependent on the applied pressure may be determined by the evaluation device in a fault-tolerant manner and transferred to the control device, and/or the reaction dependent on the applied pressure may be determined and executed by the control device in a fault-tolerant manner.
With this method of operation, the industrial technical device can be operated in a fault-tolerant manner. To guarantee fault-tolerant operation, there must also be detection in a fault-tolerant manner of whether pressure is being applied to the corresponding area of the touchscreen. Optimally, the applied pressure may also to be detected by the sensor device in a fault-tolerant manner. Alternatively, however, it is sufficient for the applied pressure, i.e. the analog value not to be detected in a fault-tolerant manner and additionally the (binary) pressure on the corresponding area to be detected via a further channel.
Furthermore,
This approach can prevent, on one hand, an operating action from being initiated by an accidental first touch and, on the other hand, an operating action from being initiated when, for example, a foreign body comes into contact with the touchscreen or the operator interface (in the case of a mobile operator interface) falls onto the floor or the like.
Of course, it must be possible to leave the special operating mode again. A check is thus made when in the special operating mode as to whether the operator predefines a switchover command. When the switchover command is predefined, a switchover occurs from special operating mode into normal operating mode. In accordance with the invention, however, the switchover command is an operating action which differs from the action of a single exertion of pressure on an individual area of the touchscreen. For example, the switchover command may be a longer actuation of a separate key or of a number of separate keys or the simultaneous actuation of, on one hand, one key and, on the other hand, pressing of a specific area of the touchscreen. It is also possible for the switchover command to be defined by a predefined input sequence.
According to another aspect of the invention, an industrial technical device includes an operator interface having a touchscreen with at least one area to which a pressure is applied by an operator of the industrial technical device, a sensor device associated with the at least one area, the sensor device being configured to generate a sensor value dependent on the applied pressure, a control device having a first interface, and an evaluation device connected to the sensor device for receiving the sensor value and generating an evaluated variable. The evaluation device includes a second interface to the control device configured to transfer the evaluated variable to the first interface of the control device. The control device is also configured to activate an element of the industrial technical device and to output to the element a setpoint value dependent on the applied pressure when the applied pressure defined by the evaluated variable exceeds a first threshold value, wherein the setpoint value is a monotonously increasing function of the applied pressure, and has a value of zero until the applied pressure becomes greater than a second threshold value greater than the first threshold value.
According to another advantageous feature of the present invention, the operator interface may be embodied as a mobile operator interface. With a mobile operator interface, the operator must sometimes hold the operator interface with one hand, so that from the outset only single-handed operation is possible.
Advantageously, the touchscreen may be disposed on an upper side of the operator interface. The operator interface may advantageously have a handle disposed, for example, on the underside. The operator can then hold the operator interface in a comfortable and simple manner.
According to another advantageous feature of the present invention, the handle of the operator interface may have at least one actuation element, wherein the actuation element may be connected for signaling to the evaluation device and actuation of the actuation element may be evaluated by the evaluation device in addition to the application of pressure on the area of the touchscreen. With this embodiment even greater operational safety can be attained. For example, drives may only be activated when the actuation element is additionally actuated. In addition, the actuation element may be operated like the dead man's handle known in railroad technology, i.e. that it must be actuated regularly. Other uses are also possible, for example a combination of functions or a functional self-latching.
The interface from the evaluation device to the control device of the industrial technical device is preferably embodied as a wireless interface. For example the interface can be embodied as a radio link.
Other features and advantages of the present invention will be more readily apparent upon reading the following description of currently preferred exemplified embodiments of the invention with reference to the accompanying drawing, in which:
Throughout all the figures, same or corresponding elements may generally be indicated by same reference numerals. These depicted embodiments are to be understood as illustrative of the invention and not as limiting in any way. It should also be understood that the figures are not necessarily to scale and that the embodiments are sometimes illustrated by graphic symbols, phantom lines, diagrammatic representations and fragmentary views. In certain instances, details which are not necessary for an understanding of the present invention or which render other details difficult to perceive may have been omitted.
Turning now to the drawing, and in particular to
In accordance with
When the corresponding pressure p is applied by the operator 3—with one of his fingers 7 for example—in accordance with
The sensor device 8 supplies the value w generated by it which depends on the applied pressure p, to an evaluation device 9. The evaluation device 9 is a component of the operator interface 4. The evaluation device 9 is connected to the sensor device 84 transfer of the corresponding value w from the sensor device 8 to the evaluation device 9. The evaluation device 9 accepts the value w generated by the sensor device 8 in accordance with
The type of variable g determined and its resolution can—similarly to the value w dependent on the applied pressure p—be as required. The decisive factor is that in accordance with the diagram shown in
In accordance with
The reaction dependent on the applied pressure p can differ in its nature.
In accordance with
It is possible to set the setpoint value n* as soon as it is activated to a value greater than 0. Preferably the setpoint value n* has the value 0, until the applied pressure p exceeds a second threshold value. As a rule at least one further distinguishable pressure level lies between the first and the second threshold value.
The type of setpoint value n* can be selected as required. Often it involves a force, rotational speed or velocity setpoint value.
As can already been seen from
It is possible for the curve of the setpoint value n* as a function of the pressure p to be independent of other variables. As an alternative such a dependency can exist. In particular the setpoint value n* can additionally be a function of a state Z of the industrial technical device 1 at the time of the activation of the element 12. This is explained in greater detail below in conjunction with
In accordance with
In a preferred embodiment of the present invention the control device 2 determines in accordance with
It is possible for the actuator 13 to be assigned to the area 6 on which the operator 3 is exerting the pressure p. As an alternative an actuator 13 can be present in each case for a number of respective areas 6. As a further alternative the same actuator 13 can always be activated.
As an alternative or in addition to an activation of a (single) element 12 of the industrial technical device it is possible for the control device 2 to activate a number of elements 12 as a function of the applied pressure p. In this case the number of activated elements 12 is a monotonously increasing function of the applied pressure p.
An example of a possible application with the activation of a number of drives 12 is for instance initially to activate a drill spindle, then to apply the drive spindle at a low rotational speed n1, then to apply the drive spindle at a high rotational speed n2 and only thereafter to lower the drive spindle slowly at first (n3) and more quickly later (n4) along its axis of rotation, so that a hole is drilled in a workpiece.
The activation of elements 12 is a safety-oriented action. Accidental incorrect triggering because of a malfunction of the sensor device 8, the evaluation device 9 etc. must therefore be avoided. The applied pressure p is therefore preferably detected by the sensor device 8 in a fail safe manner. For example the sensor device 8 in accordance with
The evaluation device 9 is likewise embodied in a fail safe manner. For example it can consist of two part devices 9′ operating independently of one another, to which the respective value w is supplied by a sensor 8′ in each case, which evaluates the value w supplied to them independently of one another and which monitor each other. The evaluation device 9 thus evaluates the value w transferred to it in a fail safe manner. Furthermore the variable g is also determined in a fail safe manner and transferred to the control device 2. For example—like the signal path from the sensor device 8 to the evaluation device 9—transmission can be duplicated.
The control device 2 is also embodied in a failsafe way. For example it can consist of two subunits 2′ operating independently of one another and monitoring one another. Fail-safe control devices are generally known in the prior art. The control device 2 thus determines in a fail-safe way the corresponding reaction depending on the applied pressure p and executes the same in a failsafe way.
There can be further embodiments of the modes of operation explained above. For example it is possible to operate the evaluation device 9 in such a way as is explained in greater detail below in conjunction with
In the case of the embodiment in accordance with
Furthermore the evaluation device 9 determines in a step S34 the variable g dependent on the applied pressure p. The evaluation device 9 outputs the variable g in a step S35 to the control device 2.
If the control device 2 generates the response R, the evaluation device 9 accepts the response R in a step S36. In a step S37 it determines in this case the associated activation of the actuator 13 and controls the actuator 13 in a step S38 in accordance with the activation determined.
If it was detected in step S32 that the pressure p is 0, the evaluation device 9 moves to a step S39. In step S39 the evaluation device 9 checks whether the timer 14 is already running. If this is not the case, the evaluation device 9 moves to a step S40 in which it starts the timer 14. Then it moves to step S34.
The timer 14 has a predefined time T. The time T can be defined as required. For example it can lie (somewhere) between 20 s and 5 min. If the timer 14 is already running, the evaluation device 9 checks in a step S41, whether the timer 14 has elapsed, i.e. has reached the time T. If this is not the case, the evaluation device 9 moves to step S34.
Provided this has been explained previously, the method of operation of
In special operating mode the evaluation device 9 ignores whether pressure p has been applied to area 6 of the touchscreen 5. In this case the area 6 of the touchscreen 5 on which pressure p might be applied is irrelevant. The evaluation device 9 might thus possibly accept the pressure-dependent value w. However it does not transfer the corresponding variable g to the control device 2. The control device 2 therefore also does not determine the corresponding reaction which would have been determined in normal operating mode. Nor does the control device 2—naturally—carry out this reaction.
It must be possible to exit from special operating mode again. The evaluation device 9 therefore checks within the framework of step S42 whether a switchover command has been predefined to it by the operator 3. If it has been, the evaluation device 9, in a step S43 resets the timer 14 and then returns to step S31 and thus goes back into normal operating mode.
The switchover command is an action taken by the operator 3, which is an action by the operator 3 which differs from a single exertion of pressure on a single area 6 of the touchscreen 5. For example one of the following methods of operation is possible:
Other variants are also conceivable.
It is possible to vary the method of operation explained above in conjunction with
The operator interface 4 can be embodied as a permanently installed operator interface 4. Preferably the operator interface 4 is embodied however in accordance with the diagram shown in
It is possible for the handle 17 to have a purely mechanical function. Preferably however the handle 17 has at least one actuation element 19, for example a switch or—especially preferably—a button or a sensor button. The actuation element 19 is, if it is present, connected to the evaluation device 9. Actuating the actuation element 19 is evaluated in this case by the evaluation device 9 in addition to the exertion of pressure p on the area 6 of the touchscreen 5. The nature of the possible types of evaluation is diverse. For example it is possible, by means of the actuation element 19 to switch over from special operating mode into normal operating mode (and if necessary also verse versa). Alternatively it is for example possible for an exertion of pressure p on an area 6 of the touchscreen 5 only to be assessed as a valid input when the actuation element 19 is actuated. As an alternative it is possible to switch over between different masks of the touchscreen 5 by—if necessary repeated—actuation of the actuation element 19. It is also possible to use the actuation element 19 in a similar way to a dead man's handle. In this case the button 19 must be pressed and released again in each case after a few seconds, otherwise the operator interface 4 is switched off again or an emergency stop/emergency off of the industrial technical device 1 is initiated. Other methods of operation and combinations of the above-mentioned methods of operation are possible.
The data link between the interfaces 10, 11 of the evaluation device 9 and the control device 2 can be embodied as required. Preferably the interfaces 10, 11 are embodied in accordance with the diagram shown in
The present invention has many advantages. In particular an intuitive operation of the industrial technical device 1 is possible in a relatively simple manner. Furthermore—by contrast with a slider control implemented by means of the touchscreen 5—it is not possible for there to be a sudden jump to a maximum of a plurality of setpoint values n*. This is because the pressure dependency means that the setpoint values n* have to be run in a predefined sequence.
The inventive, level-triggered detection of the pressure p also provides further evaluation options. In particular it is possible, in accordance with
It is possible only to initiate an emergency stop or an emergency off if both conditions (too steep an increase and exceeding of the maximum permissible pressure levels pmax) are fulfilled. Preferably an emergency off/emergency stop is however already initiated if only one of the two conditions is fulfilled.
While the invention has been illustrated and described in connection with currently preferred embodiments shown and described in detail, it is not intended to be limited to the details shown since various modifications and structural changes may be made without departing in any way from the spirit and scope of the present invention. The embodiments were chosen and described in order to explain the principles of the invention and practical application to thereby enable a person skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated.
What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims and includes equivalents of the elements recited therein:
Number | Date | Country | Kind |
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12168253 | May 2012 | EP | regional |