The present invention relates generally to a tower assembly for supporting a wind turbine and to a wind turbine installation comprising such a tower assembly.
Modern wind turbines have grown in terms of the power that they can generate which has resulted in an increase in such wind turbines size. Consequently, a suitable supporting structure is desired to handle wind turbines with larger capacity, and correspondingly a larger size. One of the considerable factors in defining the capacity of wind turbines is the height of such supporting structure. Taller supporting structures, such as towers, enable the wind turbine to capture more wind power at higher elevation resulting into more power generation.
However, as the height of the wind turbine increases, load experience by the supporting towers also increases. During operation, besides static loads like the gross weight of the wind turbine various operational loads may also come into effect. Examples of such loads include bending moments arising due to the resistance which the installation offers to the incoming wind flow, or bending moments arising due to the rotation of the blades of the wind turbine. The static and dynamic loads including bending moments experienced by the tower of an operational wind turbine are cumulatively more on the lower portion compared to the upper portion. To withstand the increased loads, these taller towers are conventionally tapered, i.e., diameters of such supporting towers increase towards the base and therefore, such towers possess a larger tubular base. Furthermore, the base portion of such towers may also be thicker in order to withstand the stresses experienced at the bottom portion of the tower, due to the bending movements. Although such supporting towers with tapered base provide additional strength to the structure, it may also impose certain drawbacks.
For example, costs associated with the manufacturing of such tapered towers are high because the bottom portion particularly has to be thicker, and therefore, requires more material to fabricate. As a result, the cost of the wind turbine installation will increase. The size of such towers may also prove to be limiting factors in other aspects relating to wind tower erection, such as site selection and transportation. Transportation can be a serious concern in jurisdictions which impose one or more upper limits for load, sizes and weights of articles that can be transported via roads present in such jurisdiction. Transportation of towers having large cross sectional area may also prove to be a challenge as the dimensions of such tower structures may not conform to the clearance heights for bridges or tunnels that may be used for transportation. Since such towers are tapered, various segments which are fabricated for use in assembling the tower would also vary in size. In addition, assembling the tower segments of different cross sections at the site leads to additional operational challenges, inconvenience and additional cost.
According to the basic concept of the present subject-matter, a tower assembly for supporting a wind turbine is provided. The tower assembly comprises a concrete tower portion having two or more concrete tower segments arranged upon each other, wherein each of said two of more tower segments is a hollow segment preferably having a constant outer diameter in its longitudinal direction. However, as would be appreciated by a person skilled in the art, segments having a variable outer diameter would also be within the scope of the present subject matter. The tower assembly further comprises one or more supporting means capable of receiving bending loads from said concrete tower portion, wherein said one or more supporting means are connected to said concrete tower portion at the other end at a predetermined height at one end, and is fixed to a ground a predetermined distance away from the concrete tower portion. In this connection, supporting means is to be understood as any means which is able to receive bending loads or to apply a counter force acting against the bending loads. Accordingly, any suitable means stabilizing the tower assembly shall fall under the term supporting means. Accordingly, it is possible to reduce bending loads acting on the concrete tower portion of the tower assembly. Therefore, the stability and rigidity of the concrete tower portion is enhanced. As the bending loads are transferred from the tower through the tensioning means, to the ground, the lower portions of the concrete tower portions are thus less susceptible to such bending loads. Since the bending moments reduce along the longitudinal direction towards the tower base, the tower segments can be so configured such that, the average wall thickness of a concrete tower segment of said two or more concrete tower segments is different from the average wall thickness of an adjacent upper concrete tower segment.
According to the present subject-matter, each of the two or more concrete tower segments is preferably a hollow segment which advantageously has a constant outer diameter in its longitudinal direction. Therefore, the two or more concrete tower segments have a simple construction and can be easily manufactured.
In order to achieve such a beneficial effect, the one or more supporting means are connected to the concrete tower portion at a predetermined height and are fixed to the ground at a predetermined distance away from the concrete tower portion. The predetermined height and the predetermined distance are preferably set in such a manner that the one or more supporting means are able to suitably transfer bending loads received from the concrete tower portion to the ground. Accordingly, the rigidity of the tower assembly is further enhanced.
The tower assembly according to the present subject-matter comprises two or more concrete tower segments arranged upon each other and forming a concrete tower portion wherein each of the concrete tower segments has a constant outer diameter in its longitudinal direction. By using two or more concrete tower segments, it is possible to form a concrete tower portion with concrete tower segments being designed in line with upper limits for load, sizes and weights imposed by different jurisdictions. Accordingly, the transportability is enhanced.
Furthermore, bending loads acting on the lower portion of the concrete tower portion are reduced. Therefore, according to the present subject-matter, the wall thickness of the lower one of two adjacent concrete tower segments is different from the wall thickness of the upper one of the two adjacent concrete tower segments. In other words, the wall thickness can be reduced from the top to the bottom of the concrete tower portion.
According to an embodiment of the present invention, the average wall thickness of a concrete tower segment of said two or more concrete tower segments is smaller than the average wall thickness of an adjacent upper concrete tower segment. As already described above, it is possible to reduce the wall thickness due to the provision of the supporting means which reduce the bending moments acting on certain portions of the tower. In this connection, average wall thickness shall also encompass constructions in which the wall thickness is not constant in the longitudinal direction of a concrete tower segment. For instance, end portions of the respective concrete tower segments may comprise a different wall thickness which accounts for a better load distribution between two adjacent concrete tower segments or a better mountability to another tower segment.
According to a further embodiment of the present subject-matter, the two or more concrete tower segments have identical outer diameters. Using two or more concrete tower segments having identical outer diameters has the advantage that the concrete tower portion has a uniform shape.
According to yet another embodiment of the present subject-matter, the tower assembly comprises one or more first transition segments for connecting one of said two or more concrete tower segments with another one of said two or more concrete tower segments. By using a first transition segment for connecting two concrete tower segments, it is possible to provide a reliable and simple connection. The first transition segment is adapted to be suitably connected to two adjacent concrete tower segments. Such a connection is not only beneficial from the viewpoint of a reliable connection between two concrete tower segments, but also from the viewpoint of an easy to achieve and cost-efficient connection between the various concrete tower segments.
According to yet another embodiment, said one or more first transition segments comprise a U-shaped groove for accommodating an axial end of the upper one of two adjacent concrete tower segments and an L-shaped flange connectable to the lower one of the two adjacent concrete tower segments. By using a U-shaped groove for accommodating an axial end of the upper one of two adjacent concrete tower segments, the mountability of the upper one of two adjacent concrete tower segments is enhanced because the upper one of the two adjacent concrete tower segments simply has to be inserted in the U-shaped groove. Accordingly, the U-shaped groove also serves as a mounting guide. The L-shaped flange is preferably constructed in such a manner that that one leg of the L-shape protrudes in a downward direction when the first transition segment is mounted on a concrete tower segment. Preferably, the free end of the protruding leg of the L-shaped flange is in contact with the lower one of the two adjacent concrete tower segments. Accordingly, it is possible to provide a step-wise increase of the inner diameter from one concrete tower segment to the other.
According to yet another embodiment of the present subject-matter, the tower assembly further comprises a steel tower portion comprising one or more steel tower segments positioned above the concrete tower portion. Accordingly, a hybrid tower assembly is achieved comprising a concrete tower portion and a steel tower portion. With such a construction, a tower assembly having a high structural integrity and a simple construction is provided.
According to yet another embodiment of the present subject-matter, said one or more steel tower segments are circular in cross section and have a constant outer diameter in the longitudinal direction. Accordingly, a hybrid tower assembly is provided with at least one steel tower segment having an outer shape in the form of a right cylinder. Hence, a steel tower segment which has a simplified construction and can be manufactured with ease is used for the construction of the upper part of the tower assembly. Therefore, the costs for the tower assembly are reduced.
According to yet another embodiment of the present subject-matter, said outer diameter of said one or more steel tower segments is identical to the outer diameter of said uppermost of said two or more concrete tower segments. Accordingly, the outer diameter of the one or more steel tower segments is the same as the outer diameter of the uppermost of the two or more concrete tower segments. Furthermore, in case all tower segments have the same outer diameter, a uniform tower assembly is achieved.
According to yet another embodiment of the present subject-matter, said outer diameter of said one or more steel tower segments is smaller than the outer diameter of said uppermost of said two or more concrete tower segments. With such an arrangement, it is possible to reduce the outer diameter of the tower assembly towards the top in a step-wise manner.
According to yet another embodiment of the present subject-matter, the tower assembly further comprises a second transition segment for connecting the uppermost concrete tower segment with the lowermost steel tower segment of the steel tower portion. By using such a second transition segment for connecting the concrete tower segment with a steel tower segment, it is possible to establish a reliable connection between the concrete tower portion and the steel tower portion.
According to yet another embodiment of the present subject-matter, the second transition segment comprises a U-shaped groove for accommodating an axial end of the uppermost concrete tower segment and a T-shaped or L-shaped flange connectable to said steel tower portion. By providing a U-shaped groove, it is possible to reliably accommodate the axial end of the uppermost concrete tower segment. Furthermore, the mountability of the second transition segment on the concrete tower segment is enhanced. By using a T-shaped flange as the connection to the steel tower portion, it is possible to connect a steel tower segment having a reduced outer diameter compared to the uppermost concrete tower segment on the concrete tower portion. In case the steel tower segment being connected to the uppermost concrete tower segment has an outer diameter which is identical to the outer diameter of the concrete tower segment, it is beneficial to use the L-shaped flange constructed in such a manner, that a leg of the L-shaped projects from the second transition segment towards an axial end of the lowermost steel tower segment. Accordingly, a second transition segment provides an easy and reliable connection between the uppermost concrete tower segment and the lowermost steel tower segment.
According to yet another embodiment of the present subject-matter, the tower assembly further comprises one or more connecting means provided on the outer peripheral surface of one or more of said transition segments for connecting said one or more supporting means to said one or more of said transition segments. By providing one or more connecting means on the outer peripheral surface of one or more of said transition segments, it is possible to connect one or more supporting means to one or more of the transition segments in order to enhance the rigidity of the concrete tower portion of the tower assembly. Preferably, at least the second transition segment for connecting the uppermost concrete tower segment with the lowermost steel tower segment comprises said connecting means in order to enhance the rigidity of a concrete tower portion. Providing the connecting means on the outer peripheral surface of one or more said transition segments has the advantage that such a connecting means does not have to be provided on the outer peripheral surface of the concrete tower segments. Therefore, the structural integrity of the concrete tower segments is maintained. Furthermore, contrary to constructions of concrete towers in which the rigidity is enhanced through pre-stressed cables which run within the tower wall, the need for pre-stressed cables is also avoided as the same effect can be accomplished through the supporting means.
According to yet another embodiment of the present subject-matter, three or more connecting means are equidistantly provided on one or more of said first and second transition segments. By equidistantly providing three or more connecting means on one or more of the first and second transition segments the stability of the tower assembly is increased. Preferably, the three or more connecting means are provided on the outer circumference of the one or more of said first and second transition segments and equidistantly in the circumferential direction.
According to yet another embodiment of the present subject-matter, said one or more supporting means is a guy wire or a guy tube or a combination thereof. By using a guy wire or a guy tube or a combination thereof as supporting means, a cheap and easy to handle supporting means is realized.
According to another embodiment of the present subject-matter, a wind turbine installation comprising a tower assembly as described heretofore, and a wind turbine assembly mounted on said tower is provided, wherein said wind turbine assembly comprises at least a nacelle which accommodates a power generator coupled to a rotor hub carrying a blade assembly. Accordingly, an enhanced wind turbine installation is achieved.
In the following, an embodiment of the present subject-matter is explained based on the drawings. Further alternative modifications of the embodiments which are at least in part not illustrated are specified in the following description as well.
The tower assembly shown in
As is shown in
According to the present embodiment, the concrete tower segments 110-1, 110-2, 110-n have a tubular shape. Furthermore, the concrete tower segments 110-1, 110-2, 110-n have different wall thicknesses. More precisely, according to the present embodiment, the wall thickness of the concrete tower segments 110-1, 110-2, 110-n is reduced from concrete tower segment to concrete tower segment from the top of the concrete tower portion 104 to its bottom. According to the present embodiment, the concrete tower segments 110-1, 110-2, 110-n each have different but constant wall thickness leading to a construction in which the concrete tower segments 110-1, 110-2, 110-n each have a constant inner diameter in the longitudinal direction. However, as already described above, the wall thickness of the concrete tower segments 110-1, 110-2, 110-n is decreased from the tip of the concrete tower portion 104 to its bottom. That is, according to the present embodiment, the uppermost concrete tower segment 110-n has the largest wall thickness whereas the lowermost concrete tower segment 110-1 has the smallest wall thickness. Since the outer diameters of the concrete tower portions 110-1, 110-2, 110-n are identical, the inner diameters of the concrete tower segments 110-1, 110-2, 110-n are increased from the uppermost concrete tower segment 110-n to the lowermost concrete tower segment 110-1 in order to achieve a corresponding reduction in the wall thickness.
As is further shown in
As is further shown in
Similar to the concrete tower segments 110-1, 110-2, 110-n, each steel tower segment 108-1, 108-n has a constant outer diameter in the longitudinal direction, throughout their respective lengths. Furthermore, the steel tower segments 108-1, 108-n have identical outer diameters. This results in a construction in which the steel tower portion 102 has a constant outer diameter in the longitudinal direction. As can be seen from
The steel tower segments 108-1, 108-n have a substantially constant inner diameters along the entire length of each steel tower segment 108-1, 108-n. Accordingly, the wall thickness of each steel tower segment 108-1, 108-n is also substantially constant over the entire length of the respective steel tower segment 108-1, 108-n. Thus, a steel tower portion 102 having a constant wall thickness is provided. It is, however, also possible to use steel tower segments having different wall thicknesses. For example, it is possible to choose the wall thickness of the steel tower segments so that the uppermost steel tower segment has the smallest wall thickness and the lowermost steel tower segment has the largest wall thickness. Of course, such a change in the wall thickness from steel tower segment to steel tower segment can be combined with a reduction in the outer diameter of the steel tower segments from the top of the steel tower portion to its bottom.
As is shown in
The tower assembly is fixed on the ground 106. For that purpose, a base member is provided on the ground 106, which is adapted to provide a sufficient support for the tower assembly.
Mountable to the top of the tower assembly, i.e. to the top of the steel power portion 102 is a nacelle comprising a rotor hub carrying a blade assembly and a power generator to which the blade assembly is connected. A tower assembly 100 on which such a nacelle 101 is mounted is shown in
As is shown in
As is shown in
As is already described above, the concrete tower portion 104 and the steel tower portion 102 are connected to each other by means of the transition segment 114-1. In the tower assembly 100, this transition segment 114-1 connects the uppermost concrete tower segment 110-n with the lowermost steel tower segment 108-1 of the steel tower portion 102. In the following, this transition segment 114-1 is also referred to as second transition segment 114-1.
As is shown in
The construction of a transition segment 114-2 connecting two adjacent concrete tower segments according of the embodiment of the present subject-matter is described hereinafter. The transition segment 114-2 connecting to adjacent concrete tower segments is also referred to as first transition segment in the following. The first transition segment is constructed as a combination of an L-shaped flange and a U-shaped flange.
The U-shaped flange is adapted to accommodate an end portion of the upper one of the two adjacent concrete tower segments. Accordingly, when the transition segment is mounted in the tower assembly 100, the U-shaped flange is arranged to be directed in the vertical upper direction. As is further obvious from
Furthermore, the L-shaped flange is provided in such a manner, that one leg protrudes from the transition segment 114-2 in the downward direction. When placed upon the lower concrete tower segment of the two adjacent concrete tower segments, the free end of the leg of the L-shaped flange is in contact with an upper end of the lower concrete tower portion of the two adjacent concrete tower portions. The L-shaped flange can be fixed on the upper end of the lower concrete tower portion of the two adjacent tower portions by any suitable means known in the art.
The L-shaped flange and the U-shaped flange are, in the present embodiment, suitably adapted so that the concrete tower segments having the same outer diameters can be connected to each other.
Furthermore, on the outer peripheral surface of the second transition segment 114-2 three connectors 208 are provided at equal distance in the circumferential direction. Only one connector 208 is shown in
As is described above with respect to
According to the embodiment, the new tower assembly 100 comprises concrete tower segments having the same outer diameter. However, it is also possible to use concrete tower segments having a different outer diameter.
As is further shown in
According to the embodiment described above, the wall thickness of the concrete tower segments 110-1, 110-2, 110-n is reduced from concrete tower segment to concrete tower segment from the top of the concrete tower portion 104 to its bottom. However, a different arrangement with respect to the wall thickness is possible. Generally, only the lower portion of the concrete tower portion can be arranged with a successively reduced diameter. For instance, when going from the top to the bottom of the concrete tower portion, it is possible that the wall thickness is first increased from the top of the concrete tower portion towards a portion in the middle of the concrete tower portion and is than reduced successively from the middle portion to the lowermost portion of the concrete tower portion. Furthermore, the wall thickness does not have to change from each segment to an adjacent segment. It is also possible to provide a tower portion having one or more sections next to a wall thickness change position, in which adjacent concrete tower segments have the same wall thickness and, preferably, the same outer diameter. For example, an arrangement is possible in which the wall thickness is changed, preferably reduced, from an upper concrete tower segment to an adjacent lower concrete tower segment every two or more segments. Furthermore, even a single change in the wall thickness in the concrete tower portion from one concrete tower segment to another concrete tower segment, preferably a reduction from an upper concrete tower segment to an adjacent lower concrete tower segment, falls under the scope or the present subject-matter.
Another modification of the present embodiment is shown in
In order to connect the steel tower portion 102 and the concrete tower portion 104, a transition segment 114-1 is constructed as shown in
By using the above described enhanced tower assembly, it is possible to position the wind turbine at a greater height to extract a maximum kinetic energy from the incoming wind flow. Furthermore, the tower components can be manufactured cost effective and the erection of the tower assembly at the assembly site is also enhanced. By building the tower assembly from tower segments, the transportation of the parts for the tower assembly is convenient as the dimensions can be chosen in compliance with the regulations in different jurisdictions.
With the steel tower portion on top of a concrete tower portion, the costs of the tower are reduced. By using supporting means, a better handling of the bending moments of the tower is achieved so that the tower is structurally stronger. Since the supporting means, guy wires for instance, are provided outside of the concrete tower portion, a lesser extent of pre-stressing is required compared to constructions in which tensioning wires are incorporated in the concrete tower.
Number | Date | Country | Kind |
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13183394.9 | Sep 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/068829 | 9/4/2014 | WO | 00 |