The present invention relates, in general terms, to the field of tower cranes and more particularly to auto-erection tower cranes, having a tie-free jib and a collapsible counter-jib. Still more particularly, the present invention relates to a device which, in such a crane, in the erection and dismantling operations, ensures automatic unfolding and folding-up of the counter-jib in the vertical plane of the jib.
In a crane of the kind here discussed, and in a generally known manner, the jib mounted at the summit of the mast is extended in the working position, toward the rear of its connection point with the summit of the mast, by a counter-jib of substantially shorter length than that of the jib. In the working position of the crane, the counter-jib is joined to the jib and the and of this counter-jib is connected, by a rear tie, to a bogie truck element (in particular to the revolving underframe) of the crane. By regulating the length of the rear tie, it is possible to adjust the angle of inclination of the jib.
In a crane of this kind, in order to reduce the bulk size in the folded-up transport position of the crane, it is already known to design the counter-jib so that it collapses. The prior art teaches a counter-jib which is collapsible in a horizontal plane, about a vertical hinge, to end up positioned on the side of the rear part of the jib of the crane. This lateral folding-up of the counter-jib, and its unfolding from the folded-up transport position, are manually performed operations.
In illustration of this prior art, reference can be made to the erection/dismantling manual for the “GMR 321C” crane model, published in 1989 by la Société POTAIN, in particular pages 21, 25, 48 and 51 of this manual.
The current state of the art has various drawbacks:
The present invention sets out to rectify all these drawbacks by providing a collapsible counter-jib system of different design which allows a reduction in the limit gauge of the folded-up crane for its transport, which also reduces the necessary ground space for the unfolding or folding-up of the counter-jib and which, moreover, allows this unfolding or folding-up to be rendered automatically and simultaneously with the unfolding or folding-up of the whole of the crane.
To this end, the subject of the invention is essentially a tower crane having a collapsible counter-jib, of the kind indicated in the introduction, in which, for the transport of the crane, the counter-jib is folded up in a vertical plane on the rear part of the jib, the unfolding and folding-up of the counter-jib being realized automatically, simultaneously with the automatic erection or dismantling of the crane.
Thus, according to a first embodiment of the invention, the counter-jib is arranged such as to be able to be tilted down on the rear part of the jib, by a motion executed in the vertical plane of this jib.
This can be attained, according to a preferred embodiment of the invention, with a counter-jib comprising a lower part, articulated about a horizontal axis on the rear end of the jib, and a telescopic upper part, articulated about a horizontal axis, situated above the previous axis, on the rear end of the jib, the respective rear ends of the lower part and the telescopic upper part being hinge-connected one to the other on a horizontal axis, to which is attached the upper end of the rear tie.
In side view, the counter-jib thus has the shape of a triangle rendered deformable by lengthening or shortening of one of its sides, thereby allowing this counter-jib to be tilted down on the rear part of the jib.
According to one particular embodiment, the counter-jib possesses a structure in the general shape of a trihedron, its lower part being in the shape of an elongated isosceles triangle, hinge-connected by its base to the rear end of the jib, and its upper part being constituted by a telescopic tie, composed of an anterior element hinge-mounted on the rear end of the jib and a posterior element hinge-mounted on the summit of the triangular lower part such as to form that point of the trihedron to which is attached the upper end of the rear tie.
Such a configuration of the counter-jib is particularly suitable in the case of a crane with jib, at least the foot of which jib is triangular in section, having two lower chords and one upper chord; in this case:
Thus, in the folded-up transport position, the counter-jib is perfectly “encased” on the jib foot.
Advantageously, the telescopic upper part of the counter-jib includes means for adjusting its telescoping travel, for preselection of the horizontal position or of more or less inclined positions of the jib, in the working configuration of the crane.
In particular, where the upper part of the counter-jib is constituted by a telescopic tie, the means for adjusting the telescoping travel includes, on one of the elements of the telescopic tie, a longitudinal slot and, on the other element of the telescopic tie, a plurality of adjusting holes provided to receive a stop pin cooperating with an end of the slot.
Thanks to such measures, the working configurations with substantially horizontal jib, or with more or less raised jib, are chosen prior to erection of the crane, by adjusting the length of travel of the telescopic tie. The maximum travel corresponds to the “substantially horizontal jib” configuration. The intermediate travels correspond to the “raised jib” configurations.
According to another advantageous embodiment of the present invention, the crane includes a motorized device for folding up and controlling the unfolding of the counter-jib, said motorized device being mounted between the rear part of the jib and a part of the counter-jib. This motorized device completes the action of the rear tie and the action of the own weight of the counter-jib in order to realize the automatic unfolding and folding-up of the counter-jib, simultaneously with the automatic erection of the crane and, in particular, simultaneously with the unfolding or folding-up of the mast of the crane (in the case of a crane with flexible mast, especially made up of two articulated elements).
According to one embodiment, the motorized device for folding up and controlling the unfolding of the counter-jib is composed of a gas spring and a connecting rod assembly. In a still more particular embodiment;
Advantageously, the linkage is constituted by a short connecting rod and a long connecting rod, mutually hinge-connected in traction along a horizontal axis, the short connecting rod being hinge-connected about a horizontal axis to said other end of the three-point connecting rod, whilst the long connecting rod is articulated, about a horizontal axis, at an intermediate point of the length of the lower part of the counter-jib.
The motorization device, with gas spring and connecting rod assembly, ensures in particular the following functions:
All in all, the collapsible counter-jib system, the subject of the present invention, possesses the following advantages:
The proposed system allows complete folding-up of the counter-jib, in the transport position of the crane, the folded-up counter-jib becoming incorporated in the limit gauge of the jib, with virtually no increase in either its length or its height.
The counter-jib is folded up and unfolded by swinging in the vertical plane of the jib, thereby obviating the need for additional ground space.
Furthermore, these folding-up and unfolding operations are realized automatically, in the course of the crane dismantling or re-erection sequence, such that they require neither manual effort, nor labor, and require no additional time.
Insofar as the motorization of the folding-up and unfolding of the counter-jib is realized, in combination, by the rear tie, by the own weight of the counter-jib and by a motorization device with gas spring, this motorization remains all in all simple and requires neither particular maintenance, nor external energy supply for its working.
Moreover, the proposed system allows the crane to be fully folded up with a totally negligible “slack” in the rear tie, making it unnecessary to attach this rear tie to a metallic structure.
This system also eliminates the dynamic effects in the tolding-up and unfolding operations of the counter-jib.
Finally, in the working position of the crane, configurations with the jib unclaimed can be very easily obtained with this system.
The invention will be more clearly appreciated with the aid of the following description, with reference to the appended schematic drawing representing, by way of example, an embodiment of this tower crane with collapsible counter-jib:
Hinge-connected to the summit of the upper mast element 6, about another horizontal axis 9, is a jib 10, along which moves a trolley (not represented). The jib 10 is here composed of a jib foot 11 and at least one other jib element 12, the latter being hinge-connected to the front end of the jib foot 11 about a horizontal axis 13. The jib foot 11 possesses a triangular section.
The jib 10 is extended, behind its articulation axis 9 at the summit of the mast 4, by a counter-jib 14, which is here a collapsible counter-jib, described in detail further below.
The crane includes hoisting guys 15 for the mast 4, mounted between the revolving underframe 2 and the lower part of the upper mast element 6. The guys 15 are connected to a motorized drive device for the unfolding/folding-up of the mast 4, composed of a connecting rod assembly 16, situated in the intermediate articulation zone (axis 8) of the mast 4, and a jack 17 connecting the connecting rod system 16 to a point 18 on the lower mast element 5.
Finally, the crane includes a rear tie 19, which connects the rear end of the counter-jib 14 to the rear part of the revolving underframe 2. The rear tie 19 holds the jib 10 in its working position, which can be a substantially horizontal position (as shown in
Referring to
The counter-jib 14 possesses a structure in the general shape of a trihedron, comprising a lower part 20 and an upper part 21, which converge toward a rear point.
The lower part 20, in the shape of an elongated isosceles triangle, is hinge-mounted by its base, about a horizontal axis 22, on the rear ends 23 of the two lower chords 24 of the jib 10, more particularly of the jib foot 11.
The upper part 21 of the counter-jib 14 is constituted by a telescopic tie, composed of an anterior element 25 and a posterior element 26. The anterior element 25 is hinge-mounted by its front end, about a horizontal axis 27, on the rear end of the jib foot 11, at the level of its upper chord 28. The posterior element 26 is hinge-mounted by its rear end, about a horizontal axis 29, on the rear end of the lower part 20 of the counter-jib 14, such as to form the rear point of the trihedron.
The anterior element 25 of the upper part 21 of the counter-jib 14 is equipped with a longitudinal slot 30. The posterior element 26 of said upper part 21 is provided with adjusting holes 31, 32 and 33 and is formed such as to offer secure guidance to the sliding motion of the anterior element 25. Finally, a stop pin 34 is provided, positioned in one of the holes 31, 32 or 33 of the posterior element 26, and cooperating with the end of the slot 30.
The rear point of the counter-jib 14, hence the axis 29, is hinge-connected to the upper end of the rear tie 19.
Between the rear part of the jib foot 11 and the counter-jib 14, a motorized device 35 for folding up and controlling the unfolding of this counter-jib 14 is provided. The motorized device 35 is composed, in general terms, of a gas spring 36 and a connecting rod assembly.
The gas spring 36 is hinge-mounted by an end, about a horizontal axis 37, on a support 38 joined to the jib foot 11. The other end of the gas spring 36 is hinge-mounted, about a horizontal axis 39, on one end of a connecting rod 40 belonging to the connecting rod assembly.
The connecting rod assembly includes the connecting rod 40, which is a three-point connecting rod articulated by one end about the axis 39 of the gas spring 36, articulated at an intermediate point about a horizontal axis 41 on the support 38 joined to the jib foot 11 and hinge-mounted by its other end about an axis 42 on a linkage, which latter also belongs to the connecting rod assembly.
The linkage is constituted by two connecting rods, namely a short connecting rod 43 and a long connecting rod 44, mutually hinge-connected in traction along a horizontal axis 45. The short connecting rod 43 is hinge-connected by its front end, about the horizontal axis 42, to the end of the three-point connecting rod 40. The long connecting rod 44 is hinge-mounted by its rear end, about a horizontal axis 46, on the lower part 20 of the counter-jib 14, between the base and the summit of this lower part 20. In the working position of the crane, as shown in
More particularly,
For the substantially horizontal position (for example inclined to 3°) of the jib 10, as shown by
For a slightly raised position of the jib 10, for example a position inclined to 8° (see
For a more elevated position of the jib 10, for example a position inclined to 20° (see
It will be evident that
In the transport position of the crane, the counter-jib 14 is folded up on the rear part of the jib foot 11, as illustrated by the continuous line marking of
Referring finally to
Initially, in the folded-up transport position, the mast 4 is horizontally folded, its two elements 5 and 6 being superposed, and the jib 10 is horizontally folded on the mast 4, the counter-jib 14 being itself folded up on the rear of the jib foot 11, as previously described. The rear tie 19 is initially without “slack”, or at least without appreciable “slack” (see the position marked I).
The drive device for the unfolding/folding-up of the mast 4 is actuated, in a known manner, by its jack 17 being fed in the direction corresponding to the unfolding of the mast 4. From a certain state of unfolding of the mast 4, the rear tie 19, which passes over a pulley 47 borne by the summit of the mast 4, moves away from this mast 4 and becomes taut. Until then, the counter-jib 14 remains fully folded-up upon the jib foot 11 (see the position marked II).
From this position, as the unfolding of the mast 4 proceeds, the rear tie 19 exerts a traction upon the point of the counter-jib 14 and starts to pivot the lower part 20 of the latter about the horizontal axis 22. The counter-jib 14 is thereupon swung rearward, by rotation of its lower part 20, and by simultaneous rotation and telescoping of its upper part 21. The rearward swinging motion of the counter-jib 14 passes through various intermediate positions (such as the position marked III) and continues up to the stop of the telescopic upper part 21 in the position corresponding to the chosen working configuration of the crane, determined at the outset by the positioning of the pin 34. (See the position marked IV).
Between the fully folded-up position of the counter-jib 14 (from the position I to the position II) and a “slightly forward inclined” position of this counter-jib 14 (position III), the motorized device 35 is inactive. As soon as the counter-jib 14 passes the “slightly forward inclined” position, the motorized device 35 is actuated by the alignment of the two connecting rods 43 and 44 of its linkage and it controls the unfolding motion of the counter-jib 14 by braking this motion, thus keeping the rear tie 19 taut.
From the position IV, the counter-jib 14 having reached its unfolded position, the unfolding of the mast 4 continues up to the alignment of its two elements 5 and 6, and the jib 10, for its part, is fully unfolded, such as to bring the whole of the crane into its working configuration (
In the course of dismantling of the crane, from this working configuration and up to the position IV in which the jib 10 comes to rest upon the mast 4, the motorized device 35 for folding up the counter-jib 14 is inactive. From the position IV, this motorized device 35 enters into action and then swings the counter-jib 14 forward, by rotation of its lower part 20 about the axis 22, and by simultaneous rotation and telescoping of its upper part 21.
As soon as the counter-jib 14 passes the “slightly forward inclined” position (position III), the motorized device 35 becomes inactive again, following the misalignment of the two connecting rods 43 and 44 of its linkage. Under the effect of its own weight, the counter-jib 14 thereupon pursues its folding-up motion, the rear tie 19 being kept taut up to the position III.
Beyond the particular example illustrated in the drawing, the invention can be applied to any type of auto-erection tower crane: cranes with flexible mast, with telescopic mast, with flexible and telescopic mast; cranes with telescopic jib, with flexible “concertina-type” jib, with flexible “worm” jib; the mast and the jib being able to be composed of a greater or lesser number of elements, of any section.
The scope of the invention, as defined in the appended claims, would not be transcended:
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| 20030217985 A1 | Nov 2003 | US |