This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In accordance with one embodiment of the present disclosure, a lift assembly is provided. The lift assembly generally includes a platform assembly configured to move between a first elevation position and a second elevation position, a tower assembly having a track assembly, wherein the track assembly includes first and second track portions, each being a single continuous structure, and a carriage assembly for providing support to the platform and moving within the track.
In accordance with another embodiment of the present disclosure, a lift assembly is provided. The lift assembly generally includes a platform assembly configured to move between a first elevation position and a second elevation position, a tower assembly having a track assembly, a carriage assembly for providing support to the platform and moving within the track, and a user control interface configured to include visual indicators to assist the user in controlling the system.
In accordance with another embodiment of the present disclosure, a kit for a lift assembly is provided. The kit generally includes a platform assembly, including a platform, a tower assembly having a track assembly, wherein the track assembly includes first and second track portions, each being a single continuous structure, and a carriage assembly configured for coupling with the platform assembly and the tower assembly.
The foregoing aspects and many of the attendant advantages of this disclosure will become more readily appreciated by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
Embodiments of the present disclosure are generally directed to lift assemblies, for example, personal access lift assemblies for elevating a person from a first elevation position to a second elevation position. Referring to
Although shown and described as a personal access lift assembly, for example, for a person in a wheelchair to traverse a set of stairs by moving on the lift assembly 20 from a first elevation position to a second elevation position, it should be appreciated that other types of lift assemblies are also within the scope of the present disclosure, such as lifts for loads rather than for persons. Further, it should be appreciated that embodiments of the lift assembly described herein may be sized to accommodate various elevation positions. As non-limiting examples, various embodiments of the lift assemblies described herein may be configured to elevate platform assemblies up to about 72 inch, 52 inch, and 32 inches in height differential, for example, between a first elevation positions S1 (see, e.g.,
As described in greater detail below, many of the components of the lift assembly 20 may be formed from extruded aluminum, providing several advantages over previously designed lift assemblies manufactured from welded steel. Extruded aluminum reduces parts in the overall system, thereby reducing manufacturing and assembly costs, as well as operational noise generated by rattling part couplings. Moreover, extruded aluminum parts achieve the same strength and stiffness requirements as steel construction, while having reduced weight over steel parts, allowing for improved ease of assembly and optimized part design. For example, the overall weight of a lift assembly 20 designed in accordance with embodiments of the present disclosure may be less than 400 lbs, while a previously designed lift assembly may be in the range of about 700 to about 800 lbs.
Referring to
The platform assembly 22 includes a first ramp 32 extending from the first end of the platform 30 to provide access for a user between a first surface S1 (see
The platform assembly 22 may also include a gate assembly (not shown) for user protection on the other end of the platform assembly 22. It should be appreciated that the first ramp 32 may positioned at either end of the platform 30, and likewise for a gate assembly (not shown), depending on the desired configuration of the lift assembly 20.
In the illustrated embodiment, the first ramp 32 is cam actuated. In that regard, a pivot arm assembly 34 drives the first ramp 32 between its retracted position (see
For cam actuation of the first ramp 32, the roller 38 is configured to travel along a rail 50. In that regard, the roller 38 may include flanged ends to maintain its engagement with rail 50. In the illustrated embodiment, the rail 50 has an elongate substantially vertical portion 52 that extends between first and second substantially horizontal end portions 54 and 56. The rail 50 in the illustrated embodiment is shown as being attached to the right side of the tower assembly 24. However, it should be appreciated that the rail 50 may also be a free standing part, and need not be attached to the tower assembly 24. Moreover, the rail 50 and the first ramp 32 may be configured to be on the left side of the tower assembly 24.
In operation, when the roller 38 travels along the substantially vertical portion 52 of the rail 50, the first ramp 32 is in its retracted position (see
Like the other components in the system, the first ramp 32 may be made from extruded aluminum (see cross-sectional view in
To further provide protection for the user, the platform assembly 22 may also include first and second guard walls 62 and 64 to serve as guarding sidewalls. The guard walls 62 and 64 together with the first ramp 32 (and, for example, a gate assembly, not shown) provide a substantially enclosed platform assembly 22 for the user to prevent the user from accidentally falling off the platform assembly 22 during movement of the lift assembly 20.
A carriage assembly 28 provides support for the platform assembly 22 and enables movement of the platform assembly 22 between first and second elevation positions S1 and S2. Referring to
Before describing the details of the carriage assembly 28, the tower assembly 24 will be described in greater detail. Referring to
As can be seen in
A track assembly 26 extends vertically inside the tower assembly 24, and includes two opposing vertical track portions 74 along which the carriage assembly 28 is configured for movement (see
In the illustrated embodiment, the vertical track portions 74 each include a first channel 76 for receiving rollers 78 (see
In the illustrated embodiment, the vertical track portions 74 of the track assembly 26 are configured as single continuous structures or continuous channels, e.g., without welds or seams. As a non-limiting example, the vertical track portions 74 are extruded aluminum channels, extruded as single continuous channels. Comparatively, track assemblies in previously designed lift assemblies are typically made from steel for strength purposes. Therefore, the previously designed track assemblies are either welded or bolted together resulting in seams when formed.
The extruded track design has several advantages over previously designed tracks that are typically made from multiple steel elements that are welded or bolted together. First, the extruded design provides for ease of manufacturing. Not only is extrusion a simplified manufacturing process as compared to welding or bolt attachment, but it also decreases the chances of manufacturing errors and misalignments of features. Such extrusion thereby improves the consistency of performance and reliability for the track. Moreover, reduction of weight and parts allows for a more compact overall design.
Second, the extruded design allows for improved noise reduction, as compared to a steel constructed lift assembly. In that regard, fewer part connections (for example, by welding or bolt attachment) allow for reduced rattling of parts at couplings. Third, the extruded design allows for equivalent strength, as compared to a steel constructed lift assembly, with lighter materials.
To provide additional structural support, the tower assembly 24 further may include one or more cross pieces 88 extending between the first and second vertical track portions 74. The cross pieces 88 may be configured in any suitable arrangement to provide structural support to the tower assembly 24 and the overall lift assembly 20.
As discussed above with reference to
In one embodiment of the present disclosure, the screw 90 for moving the carriage assembly 28 within the tower assembly 24 is a high-efficiency power transmission screw, for example a HI-LEAD® screw manufactured by ROTON®. High-efficiency screws provide faster linear travel than other types of transmission screws, for example, and Acme screw. In that regard, high-efficiency screws use multiple start threads to increase the thread lead, and thereby increase the linear movement output for each revolution of rotary input.
One advantage of using a high-efficiency power transmission screw is a decrease in rotations per minute of the screw 90, which results in significantly less vibration in the system, as compared to a lower efficiency screw to drive the same movement. In one embodiment, the screw transmission is powered by a gear 162 and motor 164 that are designed to run directly from one or more batteries 166 (see
Referring to
At each of the first and second ends 100 and 102 of the body portion 98, the tower traveling assembly 94 includes side plates 106 and 108 to which rollers 78 and circuitry 84 are mounted. The side plates 106 and 108 further include detents 110 for receiving and coupling with the platform support assembly 96. In that regard, the platform support assembly 96 may be easily separated from the tower traveling assembly 94 for shipping, warehousing, and repair.
The platform support assembly 96 is coupled to the tower traveling assembly 94 and is configured to provide support to the platform assembly 22. As can be seen in
As mentioned above, the platform assembly 22 may be coupled to the support assembly 82, for example, by fastener coupling or by welding. Referring to
The separability of the platform support assembly 96 and the platform 30 has several advantages over previously designed integrated platform assemblies (assuming these parts are not welded together during the manufacturing process). First, the separability allows for the optimization of the individual assemblies. For example, if a differently sized platform 30 is required, the platform support assembly 96 may not need to be redesigned. Second, the parts may be broken down for ease of shipping, warehousing, and repair of the overall lift assembly.
Still referring to
Magnetic reed switches are advantageous over mechanical switches when used in this application because there is no need for physical contact between to trip the switch, only proximity of the magnet. Therefore, the magnetic reed switches can be housed in a casing so that the system is less likely to be affected by debris, snow, or ice, resulting in a more robust system in the field. Although shown and described as a magnetic reed switch, it should be appreciated that other types of stopping activators besides magnetic activators may be used, such as mechanical switches.
Returning to
Turning now to
The control interface 140 described herein is designed to provide visual feedback regarding lift assembly status information to reduce the need for service calls when the problem can be solved by the user. For example, if “emergency stop” button is accidentally activated, the user can trouble shoot the problem by himself or herself by reviewing the status indicators without requiring a service call. By adding multiple visual indicators for user feedback regarding the operation of the lift assembly, the user can assist in troubleshooting real or perceived problems. In that regard, one of the largest complaint areas of service providers on previously developed lift assemblies is service calls as a result of user error or misdiagnosed problems.
Referring to
The operation of the lift assembly 20 will now be described in greater detail. Referring to
To return to the first elevation 51, the user enters the lift assembly 20 and activates the “down” control 148 (see
While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/560,190, filed Nov. 15, 2011, the disclosure of which is hereby expressly incorporated by reference herein.
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Number | Date | Country | |
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61560190 | Nov 2011 | US |