The present invention relates to an air cleaner, and more particularly, to a tower ionizer air cleaner.
Air cleaners and purifiers are widely used for removing foreign substances from air. The foreign substances can include pollen, dander, smoke, pollutants, dust, etc. In addition, an air cleaner can be used to circulate room air. An air cleaner can be used in many settings, including at home, in offices, etc.
One type of air cleaner is an electrostatic precipitator. An electrostatic precipitator operates by creating an electrical field. Dirt and debris in the air becomes ionized when it is brought into the electrical field by an airflow. Charged positive and negative electrodes in the electrostatic precipitator air cleaner, such as positive and negative plates, attract the ionized dirt and debris. The electrodes can release the dirt and debris when not powered, allowing the accumulated dirt and debris to drop into a catch basin. In addition, the electrostatic precipitator can typically be removed and cleaned. Because the electrostatic precipitator comprises electrodes or plates through which airflow can easily and quickly pass, only a low amount of energy is required to generate the airflow. As a result, foreign objects in the air can be efficiently and effectively removed without the need for a mechanical filter element.
One type of electrostatic precipitator includes an electrostatic air moving mechanism that creates electrical field pulses in order to charge (i.e., ionize) the air. The device alternatingly charges and repulses the surrounding air in order to create air movement. However, although the resulting airflow is quiet, it is also very weak, and such air cleaner systems take a very long time to cycle through an average room air volume. In addition, an electrostatic air movement does not allow much control over the airflow volume, and is an on or off type of air movement system.
Another type of electrostatic precipitator is offered for sale by Brookstone, Inc., Nashua, N.H. The Brookstone air cleaner includes a single fan that draws air in at the base, ducts the airflow to the top of the tower, and draws the airflow down through an elongate electrostatic precipitator. The Brookstone electrostatic precipitator is tall and narrow, and the downward airflow travels the height of the electrostatic precipitator. The airflow is ultimately exhausted at a port in the base.
This prior art device has several drawbacks. The long, serpentine airflow path results in airflow energy loss due to its length and its corners. In addition, the long, looping airflow path can cause increased noise of operation. Moreover, the airflow is constrained to travel the full height of the electrostatic precipitator, reducing the contact of the electrostatic precipitator with the airflow and impairing the efficiency of the prior art device.
A tower ionizer air cleaner is provided according to an embodiment of the invention. The tower ionizer air cleaner comprises a tower chassis, with a base of the tower chassis including a small footprint, one or more airflow inlet openings in the tower chassis, and one or more airflow outlet openings in the tower chassis and substantially opposite to the one or more airflow inlet openings. The tower ionizer air cleaner further comprises an ionizer element positioned within the tower chassis and two or more fan units located within the tower ionizer air cleaner and affixed to the tower chassis. The two or more fan units are configured to provide an airflow between the one or more airflow inlet openings and the one or more airflow outlet openings and through the ionizer element.
A method of operating a tower ionizer air cleaner is provided according to an embodiment of the invention. The method comprises receiving user inputs through a control interface, operating an ionizer element and two or more fan units according to the user inputs, wherein the two or more fan units provide airflow through the ionizer element, storing current operational settings for the air cleaner, and recalling the current operational settings and resuming operation of the air cleaner at the current operational settings upon an electrical power interruption.
A tower ionizer air cleaner is provided according to an embodiment of the invention. The tower ionizer air cleaner comprises a tower chassis, with a base of the tower chassis including a small footprint, one or more airflow inlet openings in the tower chassis, and one or more airflow outlet openings in the tower chassis and substantially opposite to the one or more airflow inlet openings. The tower ionizer air cleaner further comprises an ionizer element positioned within the tower and a fan unit located within the tower ionizer air cleaner and affixed to the tower chassis. The fan unit is configured to provide a substantially horizontal airflow between the one or more airflow inlet openings and the one or more airflow outlet openings and through the ionizer element.
A method of operating a tower ionizer air cleaner is provided according to an embodiment of the invention. The method comprises receiving user inputs through a control interface, operating an ionizer element and a fan unit according to the user inputs, wherein the fan unit provides a substantially horizontal airflow through the ionizer element, storing current operational settings for the air cleaner, and recalling the current operational settings and resuming operation of the air cleaner at the current operational settings upon an electrical power interruption.
The same reference number represents the same element on all drawings. It should be noted that the drawings are not necessarily to scale.
In operation, when the tower ionizer air cleaner 100 is activated, the one or more fan units 103 generate an airflow through the tower chassis 101 and through the ionizer element 102. The airflow can be substantially horizontal. The airflow therefore traverses the width W of the ionizer element 102, and not the height H. In this manner, the effective area of the ionizer element 102 receives a maximum airflow volume for most efficient cleaning of the airflow. In addition, the straight airflow path through the tower ionizer air cleaner 100 reduces the amount of electrical power needed to achieve the airflow, reduces turbulence, and can reduce airflow noise. Moreover, the size of the tower chassis 101 can be reduced, as there is no need for a serpentine air channel running up and down through the tower ionizer air cleaner 100.
It should be noted that the airflow can travel from right to left, as shown. Alternatively, the tower ionizer air cleaner 100 can be configured wherein the airflow travels from left to right, wherein the inlet 104 and the outlet 110 are reversed from those shown in the figure.
The controller 105 controls operations of the tower ionizer air cleaner 100. The controller 105 can enable and disable a fan unit of the one or more fan units 103 and can enable and disable the ionizer element 102. The controller 105 can include a processor or specialized circuitry that receives inputs, consults operational settings, and controls operations of the air cleaner 100. In addition, the controller 105 can include a memory 106 that can be used to store operational settings and a control routine, among other things. For example, the memory 106 can store one or more fan speed settings, can store on/off states for the fan units 103 and the ionizer element 102, can store user inputs received from the control interface 107, etc. In one embodiment, the memory 106 comprises a non-volatile memory, wherein the contents of the memory remain even over a power cycle or electrical power interruption.
In one embodiment, the controller 105 is configured to store current operational settings and resume operation of the air cleaner 100 at the current operational settings upon an electrical power interruption. In another embodiment, the controller 105 is configured to receive the user inputs from the control interface 107, operate the one or more fan units 103 and the ionizer element 102 according to the user inputs, and store current operational settings and resume operation of the air cleaner 100 at the current operational settings upon an electrical power interruption (see
The predetermined startup time period can be on the order of seconds, if desired. The predetermined kickstart airflow level can comprise any airflow level. In one embodiment, the predetermined kickstart airflow level comprises a medium airflow level, whereupon if the power interruption occurs when the air cleaner 100 is at a low airflow level setting, the air cleaner 100 will resume operation at a medium airflow kickstart level for the predetermined startup time period before reverting back to operating at the low airflow level setting.
The one or more fan units 103 include motors and impellers that provide the airflow. It should be understood that the one or more fan units 103 can comprise only one fan unit (see
The controller 105 is coupled to the one or more fan units 103 and to the ionizer element 102, and can control the operation of the two components. For example, the controller 105 can turn the ionizer element 102 on and off and can turn the one or more fan units 103 on and off. In some embodiments, the controller 105 can control the speed of a fan unit 103.
In an embodiment that includes multiple fan units 103, the controller 105 can collectively or individually control the fan units 103. For example, the controller 105 in one embodiment controls the collective speed of all fan units 103, and can vary the fan speed over a continuous range, or can set fan speeds at specific values, such as low, medium, and high fan speeds, for example. Alternatively, in another embodiment the controller 105 can control airflow by activating specific individual fan units 103. For a low airflow setting in this embodiment, the controller 105 can activate only a single fan unit. For a medium airflow setting, the controller 105 can activate two fan units 103, etc.
The tower ionizer air cleaner 100 can additionally include a control interface 107 and a dirty indicator 108 that are also coupled to the controller 105. In addition, the air cleaner 100 can include any manner of pre- or post-filter 109 that additionally mechanically filters the airflow. The pre- or post-filter 109 can be located in the airflow anywhere before or after the ionizer element 102.
The control interface 107 comprises an input control panel for use by a user in order to control the tower ionizer air cleaner 100. The control interface 107 can include any manner of input devices, including switches, buttons, keys, etc., that enable the user to control operation of the air cleaner 100. In addition, the control interface 107 can optionally include output devices, such as indicators (including the dirty indicator 108 discussed below), output screens or displays, etc.
The dirty indicator 108 visually indicates a dirty condition to a user. The dirty indicator 108 can comprise any manner of visual indicator, such as a mechanical flag, paddle, signal, or symbol, for example. Alternatively, the dirty indicator 108 can comprise a light, such as an incandescent or fluorescent light element or a light emitting diode (LED), for example. The dirty indicator 108 is actuated when the ionizer element 102 is dirty, and therefore the dirty indicator 108 signals to a user that the air cleaner 100 needs to be cleaned. The dirty indicator 108 can be actuated upon any manner of dirty ionizer element determination. In one embodiment, the dirty indicator 108 is actuated after a predetermined elapsed time period, such as 720 hours of operation of the air cleaner 100, for example. However, other time periods can be employed.
In step 202, the air cleaner 100 is operated according to the received user inputs. The user inputs can include fan speed settings, fan enable states, ionizer element enable states, etc.
In step 203, the current operational settings of the air cleaner 100 are stored. The current operational settings can be stored in any manner of memory. The current operational settings can be continuously stored, such as in a circular queue, for example. Alternatively, the current operational settings can be periodically stored or stored upon any change in settings.
In step 204, the air cleaner 100 determines whether there has been a power interruption in electrical power provided to the air cleaner 100. The determination can be made in one embodiment by detecting a power-up state in the controller 105. Alternatively, the controller 105 can detect a voltage level below a predetermined threshold. If a power interruption has occurred, the method proceeds to step 205; otherwise it loops back to step 201.
In step 205, the air cleaner 100 recalls the current (i.e., stored) operational settings and resumes operation of the air cleaner 100 and the current operational settings. In this manner, a power interruption does not interfere with the operation, and a temporary power drop or power interruption will not disable or modify the operation of the air cleaner 100.
In step 302, the air cleaner 100 is operated according to the received user inputs, as was previously discussed.
In step 303, the current operational settings of the air cleaner 100 are stored, as was previously discussed.
In step 304, the air cleaner 100 determines whether there has been a power interruption, as was previously discussed. If a power interruption has occurred, the method proceeds to step 305; otherwise it loops back to step 301.
In step 305, the air cleaner 100 operates at a kickstart airflow level for a startup time period. The kickstart airflow level can comprise a default airflow level, such as a medium airflow level in one embodiment. The startup time period can comprise any desired time period. For example, the air cleaner 100 can operate at the kickstart airflow level for about 2 seconds. However, it should be understood that the startup time period and the kickstart airflow level can be set at any desired time length and airflow level.
In step 306, the air cleaner 100 recalls the current (i.e., stored) operational settings and resumes operation of the air cleaner 100 and the current operational settings, as was previously discussed.
In step 402, the air cleaner 100 is operated according to the received user inputs, as was previously discussed.
In step 403, the current operational settings of the air cleaner 100 are stored, as was previously discussed.
In step 404, the air cleaner 100 determines whether there has been a power interruption, as was previously discussed. If a power interruption has occurred, the method proceeds to step 405; otherwise it loops back to step 401.
In step 405, the air cleaner 100 determines if the airflow level before the power interruption was a low airflow level. If it was a low airflow level, the method proceeds to step 406; otherwise the method jumps to step 407 and does not perform a kickstart airflow.
In step 406, the air cleaner 100 operates at a kickstart airflow level for a startup time period, as was previously discussed.
In step 407, the air cleaner 100 recalls the current (i.e., stored) operational settings and resumes operation of the air cleaner 100 and the current operational settings, as was previously discussed.
The tower ionizer air cleaner 100 according the invention can be implemented according to any of the embodiments in order to obtain several advantages, if desired. The invention can provide an effective and efficient ionizer air cleaner device. The effective area of the ionizer element 102 receives a maximum airflow volume for most efficient cleaning of the airflow. In addition, the straight, substantially horizontal airflow path through the tower ionizer air cleaner 100 reduces the amount of electrical power needed to achieve the airflow, reduces turbulence, and can reduce airflow noise. Moreover, the size of the tower chassis 101 can be reduced, as there is no need for a serpentine air channel up and down through the tower ionizer air cleaner 100. As a result, the footprint of the air cleaner 100 can be reduced, allowing for placement of a highly efficient air cleaner in a small space. In addition, the available area of inlet and outlet openings is not limited and therefore the air resistance is reduced.
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