Track guided vehicle system

Information

  • Patent Grant
  • 6644208
  • Patent Number
    6,644,208
  • Date Filed
    Monday, April 22, 2002
    22 years ago
  • Date Issued
    Tuesday, November 11, 2003
    21 years ago
  • CPC
  • US Classifications
    Field of Search
    • US
    • 104 1301
    • 104 13004
    • 104 13007
    • 104 1381
    • 104 139
    • 104 290
    • 104 140
    • 104 104
    • 104 105
    • 105 156
    • 105 154
  • International Classifications
    • E01B2506
Abstract
A driving wheel is displaced downward by running off a traveling wheel when a vehicle passes through a diverging part and a detection value of an encoder provided in the driving wheel becomes incorrect by spinning free of the driving wheel. A track is equipped with a pair of the right and left traveling rails for traveling of a traveling wheel equipped with a vehicle, a slit formed to pass a traveling vehicle body between the traveling rails and a traveling face provided over the traveling rails, and the vehicle is provided with a pressure device for contacting a drive wheel with a traveling face.
Description




FIELD OF THE INVENTION




The present invention relates to a track guided vehicle system equipped with a track guided vehicle having a traveling wheel and a traveling rail having a diverging part, more paticularly to the traveling performance improvement of the track guided vehicle in the diverging part.




BACKGROUND OF THE INVENTION




The track guided vehicle system which makes a vehicle provided with the traveling wheel travel on a track having the diverging part is existed from the past. The following overhead vehicle is known as an example of such a track guided vehicle.




The track is laid on a ceiling such that the cross section is formed inverted U-shape and an opening part is located down below, and the traveling wheel of the vehicle is arranged to travel on the traveling rail which is exited from the lower end of the opening side to the inside of the track in an extended condition. Each pair of the traveling wheels is provided back and forth and at lease one of a total of four traveling wheels is acted as a driving wheel. An interval is formed between the right and left traveling rails served as a pair, and a slit is formed along a laying direction of the track.




Meanwhile, the vehicle is composed of a traveling vehicle body in the upper part and an article support part in the lower part, and the traveling vehicle body is located in the track and the article support part is located below the track.




The traveling wheel is provided in the traveling vehicle body and the article support part is arranged to retain articles. Moreover, the width only for the vehicle to pass is provided in the slit and the vehicle can travel along the track.




A pair of diverging rollers is provided in the upper part of the vehicle, and a guide groove which can contact with the diverging roller is formed in the track. The vehicle is arranged to guide to one side of the diverging route by contacting with one diverging roller in the diverging part.




A traveling wheel provided in a traveling vehicle body crosses a slit when the vehicle is passed through a diverging part. A driving wheel is run off from a traveling rail then and the vehicle becomes the state of falling into the slit temporarily.




If a rotating sensor equipped with an encoder is provided in a drive shaft of the driving wheel for controlling the position of the vehicle, the detection value of the encoder becomes incorrect by spinning free of the driving wheel. Thus, the detection value of the encoder is changed every time passing the diverging part and the position of the vehicle cannot be controlled correctly.




SUMMARY OF THE INVENTION




The object to be solved by the present invention is described above, and next, the means for solving the object will be described.




More precisely, the vehicle is traveled on a track served as a groove or a slit between traveling rails in a track guided vehicle system having right and left traveling rails and a diverging part on the way, wherein the vehicle is traveled on the traveling rail such that a part of the traveling wheel supporting the vehicle blocks the groove or the slit in the diverging part and the vehicle is driven to travel by pressing the top or bottom driving wheel energized to either one side to the traveling face formed along the track.




The track including the traveling rail and the traveling face is shaped like a long tube as one.




The vehicle has a diverging roller likewise, and the traveling direction of the vehicle is arranged to switch in the diverging part by that the diverging roller is contacted with a plurality of guide grooves formed along the track selectively.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a view showing a frame format of a track guided vehicle system.





FIG. 2

is a front sectional view of a vehicle.





FIG. 3

is a side sectional view of the vehicle.





FIG. 4

is a top sectional view of the vehicle illustrating a design configuration of a traveling wheel and a training wheel.





FIG. 5

is a top sectional view of the vehicle illustrating the design configuration of a diverging roller.





FIG. 6

is a front sectional view illustrating a track in a diverging part.





FIG. 7

is a plan view illustrating the upper part of the track in the diverging part.





FIG. 8

is a plan view of the track illustrating traveling rails.





FIG. 9

is a sectional view taken substantially along a line IX—IX of FIG.


8


.





FIG. 10

is a plan view of the track illustrating an appearance that a lower part of a wheel support part crosses a slit in the diverging part.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. First, a track guided vehicle system utilizing the way of supplying power in a non-contact manner will be described.




In

FIG. 1

, a track


12


is laid on a moving route of a track guided vehicle (hereinafter called “vehicle”)


13


and power feeders


5


,


5


made by covering a conductive wire such as a copper wire with an insulating material is disposed along the track


12


. A plurality of stations


10


,


10


is disposed in the track


12


side part, and articles can be carried from one station


10


to the other station


10


by moving the vehicle


13


between the stations


10


,


10


.




A power supply device


11


is provided in one end of the power feeders


5


,


5


, and power is supplied to the power feeders


5


,


5


in a predetermined frequency (high frequency). The vehicle


13


is arranged to travel by driving a motor


16


(mentioned later) by high frequency current supplied from the power supply device


11


.




The vehicle


13


has a pick up unit


9


for acquiring power from the power feeders


5


,


5


, and at least one pair of the right and left pick up units


9


,


9


is disposed in the vehicle


13


. The weight balance of the whole vehicle body is maintained by disposing the pick up units


9


,


9


respectively in the vicinity of the vehicle body as the weight ratio of this pick up unit


9


is high in the vehicle body, so that the vehicle


13


can travel a curved part smoothly, for example. Two pairs of the pick up unit


9


are disposed in the vicinity of the vehicle body in the preferred embodiment of the present invention, however a pair of bigger pick up units can be disposed in the right and left of the center of the vehicle body. The vehicle


13


is moved on the track


12


by utilizing the power picked up by the pick up unit


9


.




The track


12


is composed of a main track


12




a


that is a loop track and a bypass route


12




b


formed in the main track


12




a


. Here a connecting part of the main track


12




a


and the bypass route


12




b


are served as diverging parts


14




a


,


14




b.






The power feeders


5


,


5


are constructed on the main track


12




a


and the bypass route


12




b


and a pair of power feeders


5


,


5


is acted as outward and homeward routes and a power feeding route


50


is formed as a whole. As the vehicle


13


can receive power wherever on the track


12


, a pair of power feeders


5


,


5


is disposed in at least one of the right and left sides of the track


12


.




In other words, at least one pair of the power feeders


5


,


5


is constructed in the side part of the track


12


.




Moreover, a pair of the power feeders


5


,


5


is disposed respectively on the both sides in a part of the track


12


, and a total of two pairs of power feeders


5


,


5


is disposed. The parts that the power feeders


5


,


5


are disposed on the both sides of the track


12


are overlapping parts


50




a


,


50




b


located in an entrance door side of the bypass route


12




b


and an overlapping part


50




c


which moves the power feeders


5


,


5


laid in the outer (or inner) side part of the track


12


to the inner (or outer) side part of the track


12


.




The power feeders


5


,


5


are connected via terminals


15




a


,


15




b


,


15




c


etc. A terminal


15




d


is connected such that end parts of the inward and homeward routes of the power feeders


5


,


5


are short-circuited and the dead end part of the power feeding route


50


is formed. Additionally, the beginning end part of the power feeding route


50


is the power supply device


11


.




The vehicle


13


can be the overhead or floor vehicle if it is the track guided vehicle. Hereinafter, the preferred embodiment of the present invention that the overhead vehicle is used as the vehicle


13


will be described with reference to

FIG. 2

to

FIG. 10

, if not explained especially.




In FIG.


2


and

FIG. 3

, a track


20


is formed like inverted U-shape seen from the cross section and fixed on the ceiling. The track


12


is composed of the track


120


in the diverging part and the track


20


in the non-diverging part. The track


20


is formed like a line or a curve.




The vehicle


13


traveling on the track


20


is provided with a traveling vehicle body


21


in the upper part and an article support part


22


in the lower part. The traveling vehicle body


21


comprises a central main frame


31


and wheel support parts


32


,


32


located in the vicinity of the main frame


31


. As illustrated in

FIG. 4

, the wheel support parts


32


,


32


and the main frame


31


are connected through rotating fulcrum shafts


33


,


33


, and the wheel support parts


32


,


32


can rotate freely to the main frame


31


.




Moreover, the article support part


22


arranged to load articles is provided below the traveling vehicle body


21


. The traveling vehicle body


21


and the article support part


22


are connected by a connecting body


36


, and the article support part


22


is supported by the traveling vehicle body


21


. Further, the pick up units


9


,


9


. . . are installed back and forth and right and left fixedly in the right and left of the connecting body


36


.




As illustrate in

FIG. 2

to

FIG. 4

, traveling wheels


23


,


23


having an axel to right and left directions are disposed on the both right and left sides in the lower part of the wheel support part


32


, and the axel is installed in the wheel support part


32


fixedly. Moreover, the traveling wheels


23


,


23


. . . are arranged to be disposed in the vicinity of the vehicle


13


as the wheel support parts


32


,


32


are located in the vicinity of the main frame


31


. Due to the above configuration, the traveling wheels


23


,


23


. . . are disposed in at least back and forth and right and left of the vehicle


13


.




The protruding part to the inner side from right and left is provided in the lower part of the track


20


and used as a pair of traveling rails


40


,


40


. The upper face of the traveling rail


40


is formed horizontal and the vehicle


13


is arranged to travel on the traveling rails


40


,


40


by contacting the traveling wheels


23


,


23


on the traveling rail


40


.




Moreover, an interval enough to pass the traveling vehicle body


21


is provided in between the traveling rails


40


,


40


. The interval is provided along the track


12


and slits


60




a


,


60




b


are formed in the track


20


. In addition, the slit


60




a


is formed on the main track


12




a


and the slit


60




b


is formed on the bypass route


12




b.






As illustrated in

FIG. 2

, FIG.


3


and

FIG. 5

, guide wheels


24


,


24


. . . having an axel to vertical direction are disposed on the both right and left sides in the upper part of the wheel support part


32


, and the axel is installed in the wheel support part


32


fixedly. Two guide wheels


24


,


24


. . . are provided back and forth respectively in the both right and left of the wheel support part


32


, and the guide wheels


24


,


24


. . . are arranged to be disposed in at least back and forth and right and left of the vehicle


13


same as the traveling wheels


23


,


23


. . .




Side parts


41


,


41


are formed in the both right and left sides of the track


20


by turning to the lateral side (the upper side) than the outer end part of the traveling rails


40


,


40


, and the displacement of the vehicle


13


to right and left directions can be prevented by using the side part


41


as the guide face of the guide wheels


24


,


24


. . .




An upper part


42


connects the upper ends of the side parts


41


,


41


in the track


20


. As described above, the track


20


including the traveling rails


40


,


40


and a traveling face


43


as mentioned later is shaped like a long tube.




The track


20


is shaped as one due to the structure as mentioned above, so that the track


20


can be manufactured by the drawing process utilizing such as an aluminum and the number of parts can be reduced and the fixing becomes easier.




The motor


16


is disposed in the central part of the back and forth direction of the traveling vehicle body


21


. The motor


16


is installed in a support body


34


fixedly over the motor


16


. The support body


34


is supported such that one end swings freely up and down to the main frame


31


of the traveling vehicle body


21


and the other end is installed in a pressure means


35


. The pressure means


35


is served as a spring in the preferred embodiment of the present invention and disposed as a compressed spring. So, the support body


34


is always energized upward and a drive wheel


25


provided in the support body


34


is arranged to press to the traveling face


43


as mentioned later.




The drive wheel


25


having the drive shaft to right and left directions is provided rotatably in the support body


34


, and the drive wheel


25


is arranged to be driven by the motor


16


. Moreover, the traveling face


43


whose lower face is formed horizontally is provided in the central part of the upper part


42


. The drive wheel


25


is provided in the center of the right and left in the traveling vehicle body


21


so as to contact with the traveling face


43


, and the drive wheel


25


is always contacted with the traveling face


43


with the upward energization power by the pressure means


35


. Consequently, the vertical position of the drive wheel


25


is arranged not to change by contacting the drive wheel


25


with the traveling face


43


when running off as mentioned later, that is to say that such as the traveling wheel


23


is run off from the traveling rail


40


temporarily.




Additionally, grooves


42




b


,


42




c


which make diverging rollers


26


,


26


pass are formed on the both right and left sides of the downward traveling face


43


in the upper part


42


of the track


20


.




When the traveling face


43


is formed in the central part of the upper part


42


and the drive wheel


25


is provided in the center of the right and left of the traveling vehicle body


21


so as to contact with the traveling face


43


, the driving wheel can be one wheel.




Moreover, the vehicle


13


is traveled along a curve by the guide wheels


24


,


24


in the curve part of the track


12


and traveled curved by guiding with the diverging roller


26


in the diverging parts


14




a


,


14




b


, so that the traveling vehicle body


21


does not need a steering mechanism so as to control the turning angle with the computer in line with the curvature of the curve part and the structure of the vehicle


13


can be easier.




Moreover, the positional control of the vehicle


13


can be implemented by providing a rotating sensor in the drive shaft of the drive wheel


25


. For example, the position of the vehicle


13


can be determined based on the inspecting result of the rotating sensor. Further, the vehicle


13


is driven until an input value is equal to the detection value by inputting the necessary rotation number (of the drive wheel


25


) from the present position to the destination to the control device of the vehicle


13


, and the vehicle


13


can be controlled to reach the destination.




The rotating sensor picks up the rotation number of the drive shaft by converting to the pulse signal and measures the rotation number by converting pulse with the encoder equipped with the rotating sensor. Consequently, the drive wheel


25


spins free and only the rotation number is counted though the vehicle


13


does not travel on the track


12


if the drive wheel


25


is apart from the traveling face


43


, so that the positional control of the vehicle


13


becomes incorrect.




As described above, the drive wheel


25


is prevented from spinning free by always contacting the drive wheel


25


with the traveling face


43


by the pressure means


35


. Therefore, the positional control of the vehicle


13


can be implemented correctly in the track guided vehicle system


1


of the present invention.




The diverging rollers


26


,


26


are provided in the back and front wheel support parts


32


,


32


for traveling on either the bypass route


12




b


or the main track


12




a


in the diverging parts


14




a


,


14




b


. In other words, as illustrated in

FIG. 2

, FIG.


5


and

FIG. 6

, support shafts


26




a


,


26




a


are protruded to a switching shaft


27


at right angles by displacing at 90 degrees on the both right and left sides on the switching shaft


27


laid horizontally to right and left directions and the diverging rollers


26


,


26


are disposed rotatably to support shafts


26




a


,


26




a


. A bevel gear


28


is installed fixedly on the switching shaft


27


by linking with and moving in response to the switching motor


29


and the switching motor


29


is rotated normally and reversely, so that one of the diverging rollers


26


,


26


is arranged to turn upward by turning the switching shaft


27


.




Meanwhile, a track


120


, in which the shapes of the upper part


42


and the traveling rails


40


,


40


are different than the shapes in the track


20


, is provided in the diverging part


14




a


,


14




b


. The track


20


is a rail used in the non-diverging part. Hereinafter, the same name and code are used in the same part in the track


20


and the track


120


and the explanation is omitted. Moreover,

FIG. 7

to

FIG. 10

illustrate the diverging part


14




a


, however the diverging part


14




b


also has the same structure.




As illustrated in FIG.


6


and

FIG. 7

, guide grooves


142




b


,


142




c


so as to contact with the diverging rollers


26


,


26


are provided in an upper part


142


of the track


120


. Moreover, in the diverging part a traveling face


143


whose width is broader than the one of the traveling face


43


in the non-diverging part is formed in the center of the upper part


142


. The guide grooves


142




b


,


142




c


are located in the right and left of the traveling face


143


and opens downward by forming concave, and the diverging roller


26


is arranged to guide by the both right and left walls in an opening part of the guide grooves


142




b


,


142




c.






One guide groove


142




b


is provided along the main track


12




a


and the other guide groove


142




c


is provided along the bypass route


12




b.






When the vehicle


13


enters the diverging part


14




a


(


14




b


) in case of the structure, the diverging roller


26


protruded upward enters the guide groove


142




b


or the guide groove


142




c


by driving a switching motor


29


and turning either right or left diverging roller


26


upward and the other diverging roller


26


is traveled along the guide groove entered the diverging roller


26


by nudging out of the guide groove


142




b


(or the guide groove


142




c


) in the state of evacuating forward or backward and the vehicle


13


can travel by choosing either the main track


12




a


or the bypass route


12




b.






In other words, as the vehicle


13


is disposed to contact with one guide groove


142




b


(or the guide groove


142




c


) and equipped with a switching mechanism disposed such that the diverging roller


26


is not contacted with the other guide groove


142




c


(or the guide groove


142




b


), the vehicle


13


is arranged to travel by choosing either a circulating track or the bypass route


12




b


by operating the switching mechanism and changing the diverging roller


26


between the contact and non-contact positions.




Moreover, the guide grooves


142




b


,


142




c


can support the diverging rollers


26


,


26


to some extent in the inner side wall of the guide grooves


142




b


,


143




c


as being formed in the upper part of the vehicle


13


. As mentioned later, the traveling wheel


23


sometimes runs off in the diverging parts


14




a


,


14




b


. The measurement so as to provide the training wheel as mentioned later is implemented for preventing the vehicle


13


from leaning by running off in the preferred embodiment of the present invention, however the guide grooves


142




b


,


142




c


can support the vehicle


13


effectively through the diverging rollers


26


,


26


and the vehicle


13


can be traveled stablely.




As described above, the guide grooves


142




b


,


142




c


contacted with the diverging roller


26


are equipped with the one pair of the right and left traveling rails


40


,


40


(such as the traveling rails


140




a


,


140




b


), the slits


60




a


,


60




b


formed to pass the traveling vehicle body


21


between the traveling rails


40


,


40


, the traveling face


43


provided above the traveling rails


40


,


40


and the track


120


of the diverging parts


14




a


,


14




b


, and the above structure of providing the pressure means


35


for contacting the drive wheel


25


with the traveling faces


43


,


143


can be applied to the floor vehicle as well as the vehicle


13


.




As illustrated in FIG.


6


and

FIG. 8

, the traveling rails


140




a


,


140




b


,


140




c


are provided in the track


120


in the diverging part


14




a


(


14




b


). The traveling rails


140




a


,


140




b


are disposed in the right and left of the track


120


in the entrance on the contra-bypass route


12




b


side of the diverging part


14




a


(


14




b


) (the lower part in FIG.


8


). The right and left means the right and left to the traveling direction of the vehicle


13


. Moreover, there are two outlets in the diverging part


14




a


(


14




b


) on the main track


12




a


side and the bypass route


12




b


side, however the traveling rails


140




a


,


140




c


are disposed in the right and left of the track


120


on the bypass route


12




b


side and the traveling rails


140




c


,


140




b


are disposed in the right and left of the track


120


on the main track


12




a


side.




As illustrated in FIG.


8


and

FIG. 10

, even if the vehicle


13


chooses either the main track


12




a


or the bypass route


12




b


in the vicinity of passing the diverging part


14




a


(


14




b


), the traveling wheel


23


and a training wheel


53


as mentioned later crosses either the slit


60




a


or the slit


60




b


. For example, when the vehicle


13


chooses the bypass route


12




b


in the diverging part


14




a


, the traveling wheel


23


is run off from the traveling rail


140




b


first, crosses the slit


60




a


and runs on the traveling rail


140




c


. This is also applied to the training wheel


53


.




Meanwhile, as illustrated in

FIG. 9

, the corner on the slits


60




a


,


60




b


side of the traveling rails


140




a


,


140




b


,


140




c


is formed smoothly in the diverging part


14




a


(


14




b


). Namely, the end face is arranged to be curved. Thus, the traveling wheel


23


and the training wheel


53


crosses the slits


60




a


,


60




b


and the shock generated in running on the traveling rail


140




c


(or the traveling rails


140




a


,


140




b


) is arranged to be resisted. Consequently, the vehicle


13


can carry articles smoothly by preventing from generating the displacement by the shock of running off when the vehicle


13


is run on the traveling rail. Moreover, percussive noises when running on can be reduced.




Additionally, all the corners on the slit side of the traveling rail are not always formed smoothly. The above effect can be acquired if the corner of the traveling rail is formed smoothly in the vicinity that at least the traveling wheel


23


and the training wheel


53


crosses the slits


60




a


,


60




b.






Moreover, the vehicle


13


can be used as the floor vehicle (the vehicle whose article support part is over the traveling vehicle body). The vehicle


13


and the track


20


are turned upside down from the state as illustrated in

FIG. 2

, FIG.


3


and FIG.


6


and the article support part


22


is arranged to be located on the upper side. The track


20


is arranged to be installed in the floor face fixedly or hanged from the ceiling by using the support member.




A traveling wheel


44


having the axel to right and left directions is provided on the outer side of the upper part of the wheel support part


32


. As illustrated in

FIG. 5

, the traveling wheel


44


is disposed between the guide wheels


24


,


24


.




The traveling rails


50


,


50


are formed in the both right and left end parts of the upper part


42


of the track


20


of the non-diverging part. If the vehicle


13


is turned upside down to be the floor vehicle, the vehicle


13


is supported by the traveling wheels


44


,


44


and can be traveled by contacting the traveling wheels


44


,


44


with the traveling rails


50


,


50


. Traveling rails


150


,


150


are formed in the upper part of the track


120


of the diverging part as well.




The guide grooves


142




b


,


142




c


are formed as the grooves in the upper part


142


of the track


120


, and the grooves


42




b


,


42




c


are formed in the both sides parts of the traveling face


43


in the upper part


20


of the track


20


. The opening parts of the grooves


42




b


,


42




c


are formed broader than the ones of the guide grooves


142




b


,


142




c


. More precisely, the grooves


42




b


,


42




c


are formed to the extent that the width of the traveling rails


50


,


50


is a little broader than the width of the traveling wheels


44


,


44


and the width of the traveling face


43


is a little broader than the width of the drive wheel


25


, and the guide grooves


142




b


,


142




c


are formed to the extent of being more or less broader than the width of the diverging roller


26


.




When the vehicle


13


served as the floor vehicle enters in the diverging part, the traveling wheel


44


located on the opposite side of the diverging route chosen by the vehicle


13


is run off to the groove formed in the guide groove. For example, the traveling wheel


44


on the left side is run off if the vehicle


13


chooses the diverging route on the right side. As described above, this is the same structure as the case that the traveling wheel


23


is run off in the slit.




If the vehicle


13


is served as the floor vehicle in order to resist the shock which is generated in running off the traveling wheel


44


, the corner of the guide grooves


142




b


,


142




c


that is the groove and the corner of the grooves


42




b


,


42




c


are formed smoothly, and the displacement by the shock of running on is prevented from generating.




Additionally, training wheels


54


,


54


in case that the vehicle


13


is served as the floor vehicle are installed in the rotating shaft


27


of the diverging rollers


26


,


26


. Either the traveling wheel


44


or the training wheel


54


is arranged to be run off to the guide grooves


142




b


,


142




c


of the diverging part


14




a


(


14




b


) by these training wheels


54


,


54


, so that the vehicle


13


is not leaned up and down by running off.




Moreover, as the traveling rails


50


,


50


are shaped to the extent of being a little broader than the width of the traveling wheel


44


, the vehicle


13


is supported only by the traveling wheels


44


,


44


in the track


20


that is a straight part and can travel stably.




The weight of the vehicle


13


is put on the end part on the slits


60




a


,


60




b


side of the traveling rails


140




a


,


140




b


,


140




c


when the traveling wheel


23


(the training wheel


53


) is run off or run on in the diverging part


14




a


(


14




b


). Then, the deflection can be generated in the traveling rails


140




a


,


140




b


,


140




c.






In the preferred embodiment of the present invention, the strength of the traveling rails


140




a


,


140




b


,


140




c


in the diverging part


14




a


(


14




b


) is higher than the traveling rails


40


,


40


in the non-diverging part. Due to the structure as mentioned above, the deflection is prevented from generating in the traveling rails


140




a


,


140




b


,


140




c


in passing the vehicle


13


through the diverging part


14




a


(


14




b


). The positions of the right and left traveling rails


140




a


,


140




b


etc. across the slots


60




a


,


60




b


are prevented from changing, and the vehicle


13


is arranged to travel on the diverging part


14




a


(


14




b


) smoothly.




The training wheels


53


,


53


having the axel to right and left directions is provided rotatably to the wheel support part


32


in the inside of the traveling wheels


23


,


23


provided in the wheel support part


32


.




Meanwhile, as illustrated in FIG.


6


and

FIG. 8

, the traveling rails


140




a


,


140




b


,


140




c


of the track


120


are protruded in the more inner side of the traveling rails


40


,


40


of the track


20


. Therefore, the lateral width of the slits


60




a


,


60




b


are formed narrower than the non-diverging part in the diverging part


14




a


(


14




b


).




As illustrated in

FIG. 10

, as the lateral width of the slits


60




a


,


60




b


is formed as described above, at least the traveling wheel


23


or the training wheel


53


can travel on the traveling rails


140




b


,


140




c


(or the traveling rails


140




a


,


140




c


) in crossing the wheel support part


32


over the slit


60




a


(or the slit


60




b


).




Here, the case that the vehicle


13


enters the diverging part


14




a


(


14




b


) from the contra-bypass route


12




b


side will be described with reference to FIG.


10


. First, the traveling wheel


23


and the training wheel


53


are traveled on the traveling rail


140




b


on the both right and left sides. Next, if the vehicle


13


chooses the bypass route


12




b


side, the training wheel


53


on the main track


12




a


side is run off. Further, if the vehicle


13


is traveled, the training wheel


53


is run on the traveling rail


140




c


and the traveling wheel


23


on the main track


12




a


side is run off. Finally, both the traveling wheel


23


and the training wheel


53


are arranged to travel on the traveling rail


140




c


even on the main track


12




a


side. In other words, at least the traveling wheel


23


or the training wheel


53


is surely traveled on the traveling rail on the both right and left sides while the vehicle


13


is traveling in the diverging part


14




a


(


14




b


).




Moreover, as illustrated in

FIG. 10

, the lateral width of the traveling rails


40


,


40


and the lateral width of the slits


60




a


,


60




b


in the track


20


is the width such that only the traveling wheels


23


,


23


are traveled on the traveling rails


40


,


40


and the training wheels


53


,


53


are run off in the non-diverging part, and the traveling vehicle body


21


is arranged to be supported by only the outside traveling wheels


23


,


23


. . .




Additionally, the above structure that the slit is formed such that at least the traveling wheel


23


or the training wheel


53


can travel on the traveling rails


140




a


,


140




b


,


140




c


in the diverging part


14




a


(


14




b


) and such that only the traveling wheel


23


can travel on the traveling rail


40


can be applied to the floor vehicle as well as the vehicle


13


.




Moreover, the slits


60




a


,


60




b


are formed between a pair of the traveling rails in order for the vehicle


13


to support articles on the lower side of the track


12


in the preferred embodiment of the present invention, however the guide groove can be formed between a pair of the traveling rails by turning the vehicle


13


and the track


12


upside down and supporting articles on the upper side of the track


12


as described above, for example.




Power feeder holders


30


,


30


are disposed facing the pick up unit


9


in the lower face of the both sides of the track


20


that is the both sides position of the pick up unit


9


.




A ferritic core


3


whose cross section is almost E-shape is fixed in the pick up unit


9


and a pick up coil


4


is wound around the central protruding part of the core


3


. The respective power feeders


5


,


5


retained by the power feeder holders


30


,


30


is arranged to be located in the spaces that are composed of two concave parts formed between the protruding part of the both ends (the up and down in the center of FIG.


2


and

FIG. 3

) and the central protruding part in between them in the core


3


. The magnetic field generated by applying the high frequency current to the power feeders


5


,


5


is arranged to be received with the pick up coil


4


, and the power is picked up from an induced current generated in the pick up coil


4


by utilizing the electromagnetic induction phenomenon. Thus, power is supplied from the power feeders


5


,


5


to the pickup unit


9


in a non-contact manner, and the motors


16


.


29


are driven or the power is supplied to the control equipment.




Moreover, the driving wheels


23


,


44


and the training wheels


53


,


54


of the vehicle


13


are provided on the both upside and downside in the preferred embodiment of the present invention, however only the traveling wheel and the training wheel on the ground side can be enough. In other words, only the traveling wheel


23


, the training wheel


53


can be enough if the vehicle


13


is served as the overhead vehicle and only the traveling wheel


44


, the training wheel


54


can be enough if used as the floor vehicle.




Moreover, the width of the traveling rail


140


of the track


120


in the diverging parts


14




a


,


14




b


is broader than the traveling rail


40


even if the vehicle


13


is used as the floor vehicle since the vehicle


13


and the track


12


is used for the overhead and floor vehicle in the preferred embodiment of the present invention, however the width can be the same as the traveling rail


40


so as to contact only the traveling wheel


23


with the traveling rail


140


.




Moreover, the traveling rail


40


and traveling rail


140


can be cut from the track


20


and the track


120


unless the traveling wheel


23


and the training wheel


53


are provided.




As the vehicle is traveled on the traveling rail such that a part of the traveling wheel supporting the vehicle blocks the groove or the slit in the diverging part and the vehicle is driven to travel by pressing the top or bottom driving wheel energized to either one side to the traveling face formed along the track in the track guided vehicle system having the right and left traveling rails and the diverging part on the way that the vehicle is traveled on the track which becomes the groove or the slit between the traveling rails, the traveling face is continued in the diverging part and the driving wheel contacted with the traveling face can be prevented from running off.




Moreover, even if the traveling vehicle body is leaned upward and downward by running off the traveling wheel with the groove or the slit, the driving wheel can be surely contacted with the traveling face with the pressure means.




The track is shaped like a single long tube including the traveling rail and the traveling face, so that the number of parts and the manpower for installation can be reduced.




The vehicle has the diverging roller and the traveling direction of the vehicle is changed with use of the diverging part when the diverging roller is contacted with a plurality of the guide grooves formed along the track, so that the formation period of the system can be shortened, compared with the case that a diverging mechanism is provided on the track side.




Moreover, the layout of the system can be easily changed.



Claims
  • 1. A track guided vehicle system having right and left traveling rails and a diverging part for changing the direction that a vehicle travels on a track having a groove or a slit between the traveling rails, wherein the vehicle travels on the traveling rails such that a part of a traveling wheel or a training wheel supporting the vehicle at least travels on the right and left traveling rails in the diverging part and the vehicle travels by pressing a driving wheel energized by a pressure means to always contact a traveling face formed along the track.
  • 2. A track guided vehicle system as described in claim 1, wherein the track is shaped as a single long tube, said track including the right and left traveling rails and the traveling face.
  • 3. A track guided vehicle system as described in claim 1, wherein the vehicle has a diverging roller as the diverging part and the traveling direction of the vehicle is changed by the diverging roller selectively contacting one of a plurality of guide grooves formed along the track.
  • 4. A track guided vehicle as described in claim 2, wherein the vehicle has a diverging roller as the diverging part and the traveling direction of the vehicle is changed by the diverging roller selectively contacting one of a plurality of guide grooves formed along the track.
Priority Claims (1)
Number Date Country Kind
2001-131904 Apr 2001 JP
US Referenced Citations (8)
Number Name Date Kind
3628462 Holt Dec 1971 A
3702590 Corey Nov 1972 A
3712238 Colovas et al. Jan 1973 A
3830163 Wright et al. Aug 1974 A
4000700 Hannover et al. Jan 1977 A
4671185 Anderson et al. Jun 1987 A
4893566 Fukuda Jan 1990 A
5454328 Matsuzaki et al. Oct 1995 A
Foreign Referenced Citations (1)
Number Date Country
6-29141 Aug 1994 JP