The present application relates generally to railway maintenance and includes methods and apparatus for improving track maintenance operations.
Generally, a railroad includes at least one pair of elongated, substantially parallel rails coupled to a plurality of laterally extending ties, which are disposed on a ballast bed. The rails are coupled to the ties by tie plates and spikes and/or spring clip fasteners, which is an example of a class of fasteners that may be referred to as anchors. The ballast is generally hard particulate material such as, but not limited to, gravel. The ballast filled space between ties is referred to as a crib. Ties may be crooked or skewed and not extend generally laterally, i.e. perpendicular to, the rails.
During installation and maintenance, various operations may be performed at tie locations. For example, ballast may need to be tamped, or compressed, to ensure that the ties, and therefore the rails do not shift and are positioned correctly; anchors may need to be tightened; or ties may need to be replaced.
Track maintenance activities generally require multiple operators riding on the track maintenance equipment or controlling it from alongside the railroad. It would be desirable to reduce the number of operators needed to perform track maintenance operations.
Track maintenance equipment typically moves from tie to tie to perform operations. These machines accelerate (under their own power) to the ties requiring work. As they approach the tie, they slow down to a stop, perform the required work and move on to the next tie to repeat the cycle. This results in slow progress of work, increased energy usage, and increased wear on parts of the equipment from repeated acceleration and deceleration. It would be desirable to reduce the acceleration and deceleration, and associated inefficiency, involved in the track maintenance operations.
In an embodiment, a track maintenance vehicle for performing maintenance on a track includes a body, one or more work heads, and a controller. The one or more work heads perform track maintenance and are coupled to the body. The controller is configured to operate the vehicle in an autonomous mode.
In another embodiment, an anchor adjustor includes first and second jaws and an actuator. The first and second jaws pivot about a single axis. The actuator causes the first and second jaws to rotate about the axis.
In still another embodiment, an anchor adjustor assembly includes a first pair of jaws, a second pair of jaws and an actuator. The first pair of jaws open and close about a rail in a track. The second pair of jaws open and close about the rail in the track and are disposed a distance from the first pair of jaws in the longitudinal direction of the rail. The actuator causes the closed first pair of jaws to translate towards the closed second pair of jaws.
Embodiments described herein relate generally to an apparatus for railway maintenance and methods for performing railway maintenance. In some embodiments, an improved railway maintenance vehicle is provided. In other embodiments, an improved work head is provided. It will be appreciated that the following discussion is exemplary in nature of the described principals. For example, unless specifically described to the contrary, it will be understood that the various described embodiments may be used separately or together whether or not a specific combination is described or a particular aspect is described independently.
Referring to
Referring to
Autonomous Drone Vehicle
Referring back to
The vehicle 30 includes a vehicle body 32, a propulsion device 34, work head assemblies 36, a tie locator 38 and an associated encoder 40. The vehicle body 32 includes a frame 42 and plurality of rail wheels 44 coupled to the vehicle frame. The vehicle rail wheels 44 are further structured to travel over the rails 14. The vehicle propulsion device 34 is structured to propel the vehicle 30 along the rails 14.
In some embodiments, the vehicle encoder 40 may be fixed to the vehicle body 32 and provided as or coupled to a wheel structured to roll over one of the rails 14. Other locations for the encoder are contemplated, such as within a hub of one of the rail wheels 44, or positioned to roll over one of the rail wheels 44, attached to an axle of the vehicle 30, etc. The vehicle encoder 40 provides information that may be used to determine the distance the vehicle 30 moves and/or the speed of the vehicle 30. The vehicle encoder produces a signal that has a relationship to the distance or speed of the vehicle 30 such that the distance and/or speed can be determined. For example, the encoder 40 may have a known diameter and produce a signal with a known quantity or pattern of pulses for each revolution. Thus, by analyzing the pulses, the distance and/or speed that the vehicle body 32 travels from a particular location may be determined. Since the diameter of the rail wheels 44 is generally fixed, if either the distance or speed that the vehicle body travels is known, the other parameter can be determined.
The tie locator 38 is located forward of the work heads 36 in a forward travelling direction of the vehicle 30 and may be located at the forward end of the vehicle 30. In some embodiments, the tie locator 30 is provided on an extension that extends in front of the vehicle body 32. Two tie locators 38 may be positioned on the vehicle 30, with one positioned over each rail 14 to allow the tie locators 38 to detect if a tie is skewed, for example. The tie locator 38 has a determinable distance from the vehicle body 32 and more specifically from the vehicle work heads 36. In some embodiments, the tie locator 38 may have a fixed position with a known distance between the tie locator 38 and the work heads 36. In other embodiments, the tie locator may have relative position with respect to the work heads 36. For example, the tie locator 38 and/or the work heads 36 may be adapted to raise and lower. The distance may be determined by positioning the tie locator 38 and/or work heads 36 against a stop or stops with known geometric characteristics. The distance may also be variable with the distance being determined based on measurements, such as from a transducer, of the position of the tie locator 38 and/or work heads 36.
The tie locator 38 may be any device that can locate a tie such as a metal detector that can detect the tie plate 16, or a photo detector or radar that can identify a tie. In the case of a metal detector, such a detector may record a peak when the detector is over the middle of the tie plate 16, and therefore the tie 12, as the tie plate 16 may extend from the forward side of the tie 12 to the rearward side of the tie 12.
As the distance between the tie locator 38 and the work heads 36 can be determined and the speed of the vehicle 30 can be determined, the location of the work heads 36 relative to the ties can thus be determined. In some embodiments, relative positions between elements such as the vehicle 30 and the ties 12 are used and the speed of the vehicle 30 is not referenced. The vehicle 30 can therefore determine, with little or no input from an operator, when the work heads 36 are positioned over a tie to perform track operations.
In some embodiments, the vehicle 30 includes additional instrumentation such as radars disposed on or near the front of the vehicle to scan for blockages of the railroad. In this manner, such radars may identify blockages and signal the vehicle 30 to cease operation until such blockages are cleared.
Referring to
At Step S9, the autonomous drone begins to move forward and starts detection of ties. Once a tie has been located, the autonomous drone determines when, based on the distance traveled, the tie will be located under the work head. Depending on the size of the autonomous drone, several ties may pass between the tie detector and the work heads. Therefore, the autonomous drone may be equipped with a computer memory in which it stores information about the detected ties until those ties reach the work head.
At Step S11, the autonomous drone performs the track maintenance operation when the detected tie reaches the work head. The process of Steps S9 and S11 repeats until the autonomous drone has completed the track maintenance operation, at which time Step 13 is reached and the autonomous drone stops.
The described process may be executed by a controller, a special purpose processor/computer or a general purpose processor programmed to execute the process. The correction process may also be in the form of computer executable instructions that, when executed by a processor, cause the processor to execute the correction process. The computer executable instructions may be stored on one or more computer readable mediums in whole or in parts. The instructions and/or the processor programmed to execute the process may be provided onboard the autonomous vehicle, in a device external to the autonomous drone (for example, on an operator control interface or another piece of work equipment) that is in communication with the autonomous drone, or a combination thereof.
Continuously Operating Vehicle
To perform maintenance operations, the work head should be located over a particular tie for a period of time sufficient to perform the work. One way to position the work head over the tie for this period is to stop the vehicle while the work is being performed. This results in cyclical acceleration and deceleration as the vehicle moves from tie to tie performing operations, which may increase energy use and wear on the vehicle.
Referring to
It will be appreciated that the work head encoder 54 is not required and the speed and location of the work head 36 due to the actuation of the movement device 58 may be estimated. For example, characteristics of the movement device 58 along with the duration of actuation may be used to estimate the location of the work head 36 relative to the vehicle body 32. Whether or not the work head encoder 54 is included, the movement device 58 may be driven against a foremost or aftmost stop to provide a zero point for determination of the location of the work head 36 relative to the vehicle body 32.
As the vehicle 30 moves forward and the movement device 58 is driven to displace the work head 36 in an aftward direction, the relative speed of the implement end 52 relative to the rail 14 and ties 12 is reduced. When the forward speed of the vehicle 30 relative to a tie 12 and the aftward displacement of the work head 36 relative to the vehicle body 32 are approximately the same, the work head 36 remains approximately stationary relative to the tie 12 and work can be performed as if the vehicle 30 were at a lower speed or stopped while the vehicle 30 maintains a continuous forward motion.
In one embodiment, the movement device 58 is driven to position the work head 36 in its forward most displacement relative to the vehicle body 32. The vehicle 30 is driven in a forward direction. When the work head 36 reaches a tie 12 for which work is to be performed, the movement device 58 begins to drive the work head 36 aftward relative to the vehicle body 32 and the work head 36 performs the work on or around the tie 12. When the work is completed, the movement device 58 is driven to position the work head 36 in the forward direction relative to the vehicle body 32 in preparation for reaching the next tie 12.
In some embodiments, the speed of the vehicle 30 may be provided from information collected by the vehicle encoder 40 or by control of the propulsion device 34. The speed of the displacement due to the actuation of the movement device 58 may be provided from information collected by the work head encoder 54. The vehicle 30 is operated to control these speeds, for example by controlling the propulsion device 34 and/or the movement device 58, to be approximately equal.
In some embodiments, the work head 36 is lowered into place to perform work on a tie 12 and raised to clear the tie 12 in order to move to the next tie 12. The work head 36 may be attached to the vehicle frame 42 via a set of arms 56 and an actuator 58. When the actuator 58 is extended, the work head 36 is raised such that the implement end 52 is above the ties 12. When the actuator 58 is retracted, the work head 36 is lowered into position to perform work.
Anchor Adjustor
Improved work heads allow for reduced operator involvement. Referring to
Conventional techniques for adjusting anchors involve a large scissor-like device that opens surrounding a tie 12 and presses the anchors 20′ towards the tie 12 when the scissor-like arms are closed. An adjustor mechanism may include four of such large scissor-like devices that are lowered between the ties 12 and behind the anchors 20′ to properly position the large scissor-like devices prior to squeezing the anchors 20′ against the tie 12. The force required to slide the anchors 20′ on the rail can be as high as 16,000 lbs; therefore, a large mechanical advantage is required in a mechanism to squeeze the anchors on the tie. Conventionally, a hydraulic cylinder is connected to one end of the two vertical bars having a common rotating central pivot forming the large scissor-like arrangement. The opposite end of each bar has a hardened tool that comes in contact with the anchor 20′ and pushes the same against the tie 12 when the hydraulic cylinder is extended.
The operation of such a scissor-like devices requires careful monitoring by an operator. The operator must vertically deploy the squeezer arms of the large scissor-like device after stopping the machine on the tie and apply multiple squeeze functions until the anchors are set.
During the lowering of these bars, contact with the top of the anchors can be made resulting in the anchor being dislodged an falling between the ties. The anchors 20′ may require a special machine to attach the anchors to the rails. If the anchors 20′ are dislodged from the rails 14, significant inconvenience and additional work to replace the anchors may be caused.
Referring to
A motor 122 is secured to the jaw 102a. A gear 124 is connected to the output shaft of the motor 122. A gear 126 is secured to the jaw 102b. In some embodiments, the gear 126 is a partial gear or a half gear. The teeth of the gears 124 and 126 are engaged such that rotation of one of the gears 124 and 126 causes rotation of the other.
When the motor 122 is driven to rotate its output shaft, the jaws 102, which are connected by way of the engaged gears 124 and 126, are caused to rotate with respect to each other about the axis 104. As the jaws 102 rotate, the arms 114 exert a force on the carriage 112 causing the carriage 112 to translate within the space defined by the frame members 106 and 110. The space defined by the frame members 106 and 110 constrains the freedom of movement of the carriage 112, which in turn constrains the rotation of the jaws 102 about the axis 104. Therefore, when the motor 122 is driven, the jaws 102 remain approximately equidistant from a center line of the anchor adjustor 100.
Referring to
The working head 150 is positioned such that the anchor adjustors 100 surround the rail 12 and the jaws 102 of the anchor adjustors 100 are closed. Then, the actuator 152 pushes the anchor adjustors 100 together until the anchor contact plates 108 come into contact with the anchors 20′ from behind the anchor 20′ and the anchors 20′ are repositioned. The closed gap between the anchor contact plates 108 of the anchor adjustors 100 when the actuator 152 is fully extended (or in alternative embodiments retracted) corresponds with the required opening for the two anchors 20′ to be positioned on the tie 12. Contact with the anchors 20′ is made from a side of the anchor 20′ along a side of the rail 14 thereby reducing the risk of a contact from the top of the anchor that could dislodge the anchor.
Although one working head is shown, it will be appreciated that another head (or heads) may be provided at the other rails of the railroad. This plurality of working heads may be independently controllable such that each side may be independently slewed longitudinally and parallel to the rail thus allowing positioning and adjustment of the anchors on the left and right side of the tie. This function accommodates the adjustment of anchors on slewed ties.
Continuously Operating Drone Anchor Adjustor
The above described autonomous drone vehicle, continuously operating vehicle, and anchor adjustor may be implemented separately or together. When combined, a continuously operating drone anchor adjustor is synergistically provided. Once initialized, the continuously operating drone anchor adjustor autonomously detects ties and positions the work head over the ties. The work head may be repositioned with respect to the vehicle such that anchor adjustment operation can be continuously performed without the need to stop the vehicle. Therefore, the anchor adjustment operation can be performed more quickly and with less wear on vehicle components.
Another exemplary benefit of the described embodiments is that an unmanned machine is provided to find the ties, position the anchor adjustors around the center of the tie, deploy the anchor adjustors to squeeze the anchors on both sides of the of the tie below each rail, and advance to the next tie. The improved anchor adjustor does not require the supervision of an operator and is configured such that the risk of dislodgement of anchors is reduced. This continuous operation conducted automatically reduces the need for separate machines and operators, for example replacing two machines and two operators.
While various embodiments in accordance with the disclosed principles have been described above, it should be understood that they have been presented by way of example only, and are not limiting. Thus, the breadth and scope of the invention(s) should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the claims and their equivalents issuing from this disclosure. Furthermore, the above advantages and features are provided in described embodiments, but shall not limit the application of such issued claims to processes and structures accomplishing any or all of the above advantages.
Additionally, the section headings herein are provided for consistency with the suggestions under 37 C.F.R. 1.77 or otherwise to provide organizational cues. These headings shall not limit or characterize the invention(s) set out in any claims that may issue from this disclosure. Specifically and by way of example, a description of a technology in the “Background” is not to be construed as an admission that technology is prior art to any invention(s) in this disclosure. Neither is the “Summary” to be considered as a characterization of the invention(s) set forth in issued claims. Furthermore, any reference in this disclosure to “invention” in the singular should not be used to argue that there is only a single point of novelty in this disclosure. Multiple inventions may be set forth according to the limitations of the multiple claims issuing from this disclosure, and such claims accordingly define the invention(s), and their equivalents, that are protected thereby. In all instances, the scope of such claims shall be considered on their own merits in light of this disclosure, but should not be constrained by the headings set forth herein.
This application is a divisional application of U.S. patent application Ser. No. 13/734,883 filed on Jan. 4, 2013, which claims priority to U.S. Provisional App. Ser. No. 61/671,491, filed Jul. 13, 2012, which are hereby incorporated by reference in their entirety.
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H05-140904 | Jun 1993 | JP |
Number | Date | Country | |
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20150330033 A1 | Nov 2015 | US |
Number | Date | Country | |
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61671491 | Jul 2012 | US |
Number | Date | Country | |
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Parent | 13734883 | Jan 2013 | US |
Child | 14812667 | US |