The present invention relates generally to the use of tracks for mounting shelves and other storage devices.
Support standards for the purpose of supporting shelving brackets are well known in the art. These support standards are often comprised of narrow strips that may be mounted vertically against a wall and contain a plurality of slots such that tabs of shelving brackets can be inserted and supported by such standards. Vertical shelving standards are typically mounted to a wall through screws or other means such that the standard is not generally mobile or removable from its position if desired by the consumer after installation. Additional improvements thus in the manner of flexibility in positioning such standards combined with added strength and load-bearing capacity thus remains warranted.
According to one aspect of the invention, an exemplary shelving system generally includes a track and at least one shelving component, such as a bracket. In one particular embodiment, the track includes a support portion and a retaining lip. The support portion has an upper generally horizontal planar support surface and a lower generally horizontal planar surface. The upper generally horizontal planar support surface is vertically spaced from the lower generally horizontal planar surface. The bracket includes first and second end portions. The bracket also includes an arm extending generally between the first and second end portions for supporting a storage structure. The bracket's first end portion includes forward and rearward surfaces. The bracket's rearward surface includes an opening having an upper surface that contacts the upper generally horizontal planar support surface of the track when the bracket's first end portion is engaged with the track. The bracket's front surface includes an upper portion that contacts the track's retaining lip when the track's support portion is within the opening of the bracket's rearward surface.
In another aspect of the invention, a shelving system generally includes a track and at least one shelving component. In one particular embodiment, the track includes a web extending generally between an upper flange portion having a retaining lip and a lower flange portion having a generally horizontal planar support surface. The shelving component includes at least one end portion having a rearward side and an upper portion. The rearward side has a load-bearing surface configured to be positioned on the track's support surface. The shelving component's upper portion is configured to contact the track's retaining lip when the load-bearing surface is positioned on the track's support surface. Accordingly, the shelving component may be slidably positioned along and be supported by said track.
In a further aspect, the invention provides shelving components. The shelving components can be used with or without a track having an upper flange portion including a retaining lip and a lower flange portion including a generally horizontal planar support surface. In one embodiment, the shelving component includes at least one end portion configured to be engagingly received by the track. The end portion has a rearward side and an upper portion. The rearward side includes a load-bearing surface configured to be positioned on the track's support surface. The shelving component's upper portion includes a forward surface configured to contact the track's retaining lip when the shelving component's load-bearing surface is positioned on the track's support surface. Accordingly, the shelving component may be supported by engaging the shelving component's end portion with the track.
In still another aspect, the invention provides tracks for supporting at least one shelving component having an end portion with a load-bearing rearward surface and an upper forward portion. In one embodiment, the track includes a web extending between an upper flange portion having a retaining lip and a lower flange portion having at least an upper generally horizontal planar support surface. The track is configured to support the shelving component therefrom with the shelving component's load-bearing surface positioned on the track's support surface, and with the shelving component's upper portion contacting the track's retaining lip.
In yet another aspect, the invention provides shelving brackets. In one embodiment, the shelving bracket includes first and second end portions and a leg extending generally between the first and second end portions for supporting a storage structure. Each bracket end portion of the bracket includes an upper portion. Each bracket end portion also includes at least one protuberance that defines a load-bearing surface. Accordingly, the first and second end portions allow the bracket to be reversibly mountable to a track having a retaining lip and a support surface with either one of the end portion's load-bearing surface positioned on the track's support surface and upper portion contacting the track's retaining lip.
Further aspects and features of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating exemplary embodiments of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The following drawings form part of the specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description presented herein.
The following descriptions of various embodiments are merely exemplary in nature and are in no way intended to limit the invention, its application, or uses.
Various aspects of the present invention generally relate to a vertical support standard and track system for supporting shelving brackets, such that the standard is able to receive greater loading capacity and can be moved prior to final positioning, if desired, to various positions across a wall through use of a track. In various embodiments, the horizontally mounted track provides added support to increase the loading that can be placed on the standard and also provides the ability for such standard to be moved to various positions along the track's length. Illustratively, one embodiment of the invention generally includes a shelving apparatus containing a vertical support standard and a track. Embodiments of the invention can also include a shelf and shelving bracket mounted to the standard. The standard may be constructed like a typical wall mounted standard having front and back sides. The front side of the standard may contain a plurality of slots so as to be able to receive tabs or other mounting means of a shelving bracket. The standard can contain one or more columns of slots so as to accept one or more shelving brackets or multi-sided shelving brackets. The back side of the standard, preferably near a top portion, defines an opening having upper and lower surfaces. This opening should preferably be constructed in such a way that it can receive a support portion of a track. The standard may also be able to be moved horizontally along a wall mounted track without becoming detached from the track.
Another component in embodiments of the invention is a track which can be mounted to a wall by any typical mounting means. The track comprises a body which is able to accept a standard. In order to keep such a standard mounted to the track, various embodiments include a track having a lip that extends downwardly and overlaps a front surface of the top portion of the standard so as to prevent the standard from disengaging from the track. The track can also include a support portion having upper and lower surfaces that is adapted to be inserted into the opening on the back of the standard. The opening on the standard and the support portion of the track are preferably aligned so that the front lip of the track is able to engage a front portion of the standard.
The top portion of the standard that engages the lip of the track, and the upper surface of the opening that engages the upper surface of the support portion of the track, provide support for downward loading placed on the standard and keep the standard locked into the track. The lower surface of the opening prevents the standard from being pushed up and disjointed from the track by engaging the lower surface of the support portion of the track. When mounted on the track, the standard is preferably able to move horizontally along the support portion so as to be placed in a desired position by the consumer prior to first mounting of the standard to a wall. In this way, a shelf bracket and shelving system can be mounted to the standard in a location preferable to the consumer while providing maximum support and accepting greater amount of loading such as by an attached bracket and shelf.
According to another aspect of the invention, an exemplary shelving apparatus generally includes a track and a standard. The track includes a support portion having an upper support surface and an extension extending generally outwardly from the support portion. The standard includes a back surface having an opening. When the support portion is within the opening, an upper surface of the opening contacts the upper support surface of the support portion, and the extension is engagingly received within a portion of the opening. This engagement of the extension within the portion of the opening can inhibit disengagement of the standard from the track.
According to another aspect, the present invention provides methods of supporting standards with a track. In one particular implementation, the track includes a support portion having an upper support surface and an extension extending generally outwardly from the upper support surface. The standard includes a back surface having an opening configured to engagingly receive the support portion. The method generally includes positioning the standard relative to the track such that a portion of the opening engages the extension, the opening engages the support portion of the track, and the upper support surface of the support portion contacts an upper surface of the opening.
According to another aspect, an exemplary shelving apparatus includes a standard and a track. The standard includes a back surface having an opening. The track includes means for supporting the standard. The track also includes means for retaining the standard within the track. When the standard is engaged with the track, an upper surface of the opening contacts the means for supporting, and the means for retaining contacts a portion of the opening.
According to another aspect, various embodiments of a shelving system are also provided that include a track for supporting at least one shelving component. In some embodiments, the shelving component may comprise a bracket having an end portion and an arm generally extending therefrom for supporting or connection a shelf or rack thereon. In other embodiments, the shelving component may comprise a support structure having integral thereto at least two spaced apart end portions.
According to other aspects of the invention, a shelving system includes at least one shelving component, such as a bracket configured to engage the track. In various embodiments, the track includes a support portion and a retaining lip. The track's support portion has an upper generally horizontal planar support surface and a lower generally horizontal planar surface. The upper generally horizontal planar support surface is vertically spaced from the lower generally horizontal planar surface. The bracket includes first and second end portions. The bracket also includes an arm extending generally between the first and second end portions for supporting a storage structure. The bracket's first end portion includes forward and rearward surfaces. The bracket's rearward surface includes an opening having an upper surface that contacts the upper generally horizontal planar support surface of the track when the bracket's first end portion is engaged with the track. The bracket's front surface includes an upper portion that contacts the track's retaining lip when the track's support portion is within the opening of the bracket's rearward surface. In this exemplary manner, the bracket can thus be retained in a supported manner by the track.
In one particular embodiment, a shelving system is provided that includes a track having a generally vertical web extending between an upper flange portion and a lower flange portion. The upper flange portion of the track has a retaining lip, and the lower flange portion has at least a support surface. The lower flange portion includes a support surface that is a generally horizontal surface extending along the length (or at least a portion thereof) of the elongate track. The lower portion may further include a bottom surface that prevents (or at least inhibits) a shelving component engagingly received in the track from being disengaged from the track if the shelving component is pushed or jarred in a generally upward direction. The shelving system further includes at least one shelving component having at least one end portion engageable with the track. The end portion of the shelving component has a rearward side and an upper portion. The rearward side includes an opening having a load-bearing surface that is configured (e.g., sized, shaped, positioned, etc.) to be positioned on and in contact with the support surface of the track. The shelving component also has a top portion that includes a frontwardly-facing surface configured to contact the retaining lip of the track when the upper load-bearing surface is positioned on the support surface of the track. In this position, the at least one shelving component may be slidably positioned along the track, which provides support for the shelving component. The shelving component may be a bracket that includes an end portion, a leg extending generally downwardly from the end portion, and an arm extending generally outward from the leg. The leg may be used for supporting and/or connecting to a support or storage structure such as a wire shelf, wire basket, or wire bin, etc. For example, various embodiments include a wire shelf, which may be secured to a bracket by means of a clip member and/or by positioning end portions of the wire members forming the shelf into openings/holes in the bracket. In other embodiments, the shelving component may also be a storage structure such as a wire shelf, which is disposed between at least two spaced apart end portions of brackets integrally connected to the wire shelf.
Other aspects of the present invention include tracks, standards, brackets, storage structures (e.g., wire shelves, wire bins, wire baskets, etc.), shelving systems, and methods of making and/or using one or more of the same. Any of the aspects of the present invention can be used individually or in combination with any one or more of the other aspects of the present invention.
In
As shown in
Also shown in
As shown in
Track 100 also defines a support portion 120 that, when engaged with the opening 20, supports the standard 10 and prevents (or at least inhibits) the standard 10 from being pushed upward and separated from track 100. In one embodiment of track 100, support portion 120 (as shown in cross section in
With continued reference to
Support portion 120 may also be designed to allow standard 10 to slide horizontally along the track if desired, as shown in
Alternative embodiments of support portion 120 may also be used. In such alternative configurations, the support portion need only provide an upper and bottom surface adapted to engage opening 20, or other means to support the standard 10 while preferably allowing the standard to slide if desired. Additionally, support portion 120 is not required to be at the bottom of track 100, but can be located at any place on the track 100 such that the support portion 120 can engage with an opening on the back surface of a wall standard and preferably provide one or more of the benefits as described herein. Preferably, however, support portion 120 is located in a position that when inserted into opening 20, lip 110 will be engaged with front surface 50 of standard 10. Thus, as shown in
In an alternate embodiment as shown in
A method of mounting the standard 10 to track 100 is also disclosed herein. Track 100 is first secured to a wall or other surface, preferably in a substantially horizontal manner. A top portion of the standard 10 is then inserted under lip 110 and standard 10 rotated such that the opening 20 on the back 55 of the standard 10 engages the support portion 120 of the track 100. The standard 10 may then be slid along track 100 until it is in a desired position and then attached to the wall to prevent further movement along the track 100.
As shown in
In
Referring to
The lower flange portion 106 may further comprise a downwardly extending portion 108 that forms a generally U-shaped configuration. The lower flange portion 106 may further include a bottom surface 150 that prevents (or at least inhibits) a shelving component received in the track 100 from being disengaged from the track 100 if pushed or jarred in an upward direction. The track 100 is adapted to engagingly receive an end portion 262 of the shelving component 260 within the space generally between the retaining lip 110 and the support surface 120. The shelving component 260 may be used to support a support structure 290, such as a wire shelf, wire basket, wire bin, solid shelf member, etc. The support structure 290 may be secured to the shelving component by one or more clip members 300. Alternatively, or additionally, other suitable means can also be used to secure support structure 290 to the shelving components 260.
As shown in
The bracket 264 includes a leg 266 extending downwardly from the end portion 262. The bracket 264 also includes an arm 268 generally extending from the leg 266 for locating a support structure 290 thereon. The shelving component 260 is configured to be engagingly received by the track 100 in a manner such that the shelving component 260 may be slidably positioned along the length of the track 100.
As shown in
With continued reference to
The wire support structure 290 may be a wire shelf, wire basket, wire bin etc., which may have one or more wire ends adapted to be received in the openings 284 of the shelving component 260. The one or more openings 284 are oriented such that the one or more openings 284 may slide over the wire end of a wire support structure 290 as the shelving component 260 is moved along the support surface 120 of the track 100. In this exemplary manner, the shelving component 260 may be positioned on the track 100 and slid relatively towards the wire support structure 290 to such that the wire ends are received within the openings 284 in the shelving component 260, to provide for assembly of the shelving system without requiring the use of tools or screw-type fasteners.
The wire support structure 290 may further be secured to the shelving component 260 by one or more clip members 300. As shown in
In the particular embodiment illustrated in
Each protuberance 286 may include an opening 284 for receiving a wire end of a wire support structure 290 as shown in
As generally shown in
In some embodiments of a shelving system, the shelving bracket component 260 may comprise a first end portion 262, a second end portion 280, and an arm 268 extending generally therebetween. The shelving component 260 may be reversibly mountable to the track 100 in either a first orientation or a second orientation. That is, the shelving component 260 can be mounted to the track 100 in a first orientation in which the shelving component's first end portion 262 is engaged with the track 100, as shown in
The second end portion 280 includes generally oppositely facing surfaces 288 and 289. The second end portion 280 includes protuberances 286. The lower protuberance 286 includes a load-bearing surface 294 that contacts the upper support surface 120 of the track 100. The second end portion 280 also has a top portion 295 that contacts the retaining lip 110 when the second end portion 280 is engaged with the track 100, and when the load-bearing surface 294 is in contact with the track's support surface 120.
In some of the exemplary embodiments of a shelving system, the track 100 may further comprise a lower surface 150 configured to limit the upward movement of the shelving component 260 relative to the track 100 when the portion 274 of the shelving component 260 is contacting the retaining lip 110 on the track 100. This lower surface 150 can at least inhibit the shelving component 260 from lifting and sliding out of the track 100 when the shelving component 260 is subject to an upward jarring force. Such an upward movement of the shelving component 260 could occur, for example, by a person accidentally bumping against the underside of the shelving component 260 or a shelf (e.g., wire ventilated shelf, etc.) supported by the shelving component 260. The lower surface 150 can thus help ensure that the shelf and all its contents are not dropped by minor upward movement of the shelf and/or shelving component.
As shown in
The top portion 274 contacts the track's retaining lip 110 when the support portion 120 is within the opening 270. The load-bearing surface 272 of the shelving component 260 is suitably supported by the support surface 120 of the track 100, particularly when the shelving component 260 is under load such as when a wire shelf 290 is being supported.
With continued reference to
In this particular embodiment, the clip member 300′ includes first and second end portions 302′ and 304′, each of which includes a tapered retaining tab 306′ and 308′ respectively. The tapered tabs 306′ and 308′ generally extend inwardly from the ends 302′ and 304′ of the clip member 300′, to define a space there between for receiving a portion of the wire support structure 290 and the shelving component 260. This space is such that a slight interference exists as the clip member 300′ is slid over the shelving component 260, where the taper on the retaining tabs 306′ and 308′ aid in the clip member's end portions 302 and 304 flexing apart from each other to permit the clip member 300′ to fit over the shelving component 260.
In alternative embodiments, a shelving system includes a track having a generally vertical web extending between upper and lower generally horizontal flange portions. In these embodiments, the lower flange portion does not necessarily comprise a downwardly extending portion that forms a generally U-shaped configuration, or a bottom surface. The track may still include a retaining lip and the support surface such that a shelving component can be engagingly received by the track with a load-bearing surface of the shelving component positioned on the track's support surface and with a top portion of the shelving component contact the track's retaining lip. In such alternate embodiments, the track may not have the lower surface feature that inhibits the generally upward movement of the shelving component relative to the track.
In the figures, there are shown exemplary ventilated wire shelves for which can be used one or more of the devices of the present invention. Ventilated shelves may be of different sizes (e.g., four foot, six foot, eight foot, ten foot, and/or cut to a custom size, etc.) and may be mounted to walls of a closet (or at other locations, such as a bathroom, grocery store, department store, etc.) using brackets and/or other suitable means. The depth of the shelves and the spacing of the wires or rod members may also be different than what is shown in the figures. Further, the wires may be oriented generally longitudinally, transversely, diagonally, etc. relative to the shelf. In addition, non-wire type (e.g., wooden, etc.) shelving structure can also be used in other aspects of the invention. Accordingly, aspects of the present invention should not be limited to implementation into any specific form/type of shelf. In addition, any of the aspects of the present invention can be used in combination with any one or more of the other aspects of the present invention.
The examples described and shown herein are provided to demonstrate exemplary embodiments of the invention. It should be appreciated by those of skill in the art that the techniques disclosed in the examples represent techniques discovered by the inventor(s) to function well in the practice of the invention, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the invention.
Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as “upper”, “lower”, “above”, and “below” refer to directions in the drawings to which reference is made. Terms such as “front”, “back”, “rear”, “bottom” and “side”, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms “first”, “second” and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.
When introducing elements or features of the present invention and the exemplary embodiments, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of such elements or features. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order or performance. It is also to be understood that additional or alternative steps may be employed.
The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/194,849 filed Aug. 1, 2005, which, in turn, is a divisional of presently allowed U.S. patent application Ser. No. 10/657,855 filed Sep. 9, 2003, which, in turn, claimed priority to U.S. patent application Ser. No. 09/436,363 filed Nov. 9, 1999, now U.S. Pat. No. 6,669,154, issued Dec. 30, 2003. The disclosures of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | 10657855 | Sep 2003 | US |
Child | 11194849 | Aug 2005 | US |
Number | Date | Country | |
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Parent | 09436363 | Nov 1999 | US |
Child | 10657855 | Sep 2003 | US |
Number | Date | Country | |
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Parent | 11194849 | Aug 2005 | US |
Child | 11231381 | Sep 2005 | US |