The present disclosure relates generally to a track system having tracks, wheel assemblies and axle assemblies for use with a storage rack for facilitating movement of the storage rack between storage and access positions.
Storage racks are becoming increasingly popular for storing and sorting various items in warehouses and other industrial building complexes. Such storage racks typically have a plurality of shelves horizontally arranged and supported by a frame assembly. In many applications multiple rack units are arranged next to each other. In order to maximize storage space within warehouses these storage racks are commonly arranged very close to each other such that a worker cannot easily walk between adjacent storage racks to observe and/or gain access to the items on the shelves of the storage racks.
The background description provided herein is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.
A track system configured for use with a storage rack assembly is provided. The storage rack assembly has a frame assembly including first and second forward leg members, first and second rearward leg members and at least one shelf supported generally horizontally by the frame assembly. The track system comprises first and second forward wheel assemblies, first and second rearward wheel assemblies and a forward axle assembly. The first and second forward wheel assemblies are configured to be disposed on the respective first and second forward leg members. The first and second rearward wheel assemblies are configured to be disposed on the respective first and second rearward leg members. The forward axle assembly is coupled between the first and second forward wheel assemblies in an operating position. The forward axle assembly comprises, a first intermediate member, a first forward axle member and a second forward axle member. The first intermediate member extends along a first intermediate axis. The first forward axle member extends along a first forward axle axis. The first forward axle member has a first end coupled to the first forward wheel assembly and a second end slidably coupled to the first intermediate member. The second forward axle member extend along a second forward axle axis. The second forward axle member has a first end coupled to the second forward wheel assembly and a second end slidably coupled to the first intermediate member. In the operating position, the first intermediate member inhibits rotation of the first and second forward axle members along their respective axes and maintains the first and second forward axle members in an orientation whereby the first and second forward axle axes are collinear with the first intermediate axis facilitating parallel rolling of the first and second forward wheel assemblies during movement of the storage rack assembly from a storage position to an access position.
According to additional features, the track system further comprises a rearward axle assembly coupled between the first and second rearward wheel assemblies in an operating position. The rearward axle assembly comprises a second intermediate member, a first rearward axle member and a second rearward axle member. The second intermediate member extends along a second intermediate axis. The first rearward axle member extends along a first rearward axle axis and has a first end coupled to the first rearward wheel assembly and a second end slidably coupled to the second intermediate member. The second rearward axle member extends along a second rearward axle axis and has a first end coupled to the second rearward wheel assembly and a second end slidably coupled to the second intermediate member.
In other features, the first and second forward axle members define first and second respective outer diameters. The first intermediate member defines an inner diameter. The second ends of the respective first and second forward axle members are at least partially received by the first intermediate member such that the first and second outer diameters oppose the inner diameter of the first intermediate member. The first and second rearward axle members define first and second respective outer diameters. The second intermediate member defines an inner diameter. The second ends of the respective first and second rearward axle members are at least partially received by the second intermediate member such that the first and second outer diameters oppose the inner diameter of the second intermediate member. The first forward axle member defines a threaded end that receives complementary threads on a first fastener coupled to the first wheel assembly in the operating position. The second forward axle member defines a threaded end that receives complementary threads on a second fastener coupled to the second wheel assembly in the operating position. The first rearward wheel assembly comprises a first rearward bracket that supports a first rearward wheel for rotation. The second rearward wheel assembly comprises a second rearward bracket that supports a second rearward wheel for rotation.
According to additional features, the track system further comprises a first track and a second track. The first track is configured for placement on a floor. The first track defines a first groove therein. The second track is configured for placement on the floor in an orientation generally parallel to the first track. The second track defines a second groove therein. The first and second rearward wheels are configured to be guided for rolling movement within the respective first and second grooves during movement of the storage rack assembly from the storage position to the access position.
In other features, the track system further comprises a first magnet and a second magnet. The first magnet is disposed on the first track. The first magnet has a forward facing magnetic surface and a rearward facing magnetic surface. The second magnet is disposed on the second track. The second magnet has a forward facing magnetic surface and a rearward facing magnetic surface. The first and second forward wheel assemblies are magnetically coupled to the forward facing magnetic surfaces of the respective first and second magnets in the storage position. The first and second rearward wheel assemblies are magnetically coupled to the rearward facing magnetic surfaces of the respective first and second magnets in the access position.
According to additional features, the first forward wheel assembly comprises a first forward bracket that supports a first forward wheel for rotation. The second forward wheel assembly comprises a second forward bracket that supports a second forward wheel for rotation. The first and second forward wheels can by poly-coated. The first and second forward brackets can each include an upright boss configured to be received by the respective first and second forward and rearward leg members of the frame assembly. The frame assembly can be a wire carriage frame assembly.
In other configurations, the first and second forward and rearward brackets each define a first pair of opposing walls and a second pair of opposing walls that collectively form a rectangular receiving housing. The rectangular receiving housing is configured to receive a leg member of the frame assembly. The frame assembly can be a rivet carriage frame assembly. At least one shim can be configured for placement between a leg member and the rectangular receiving housing.
The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
As will become appreciated from the following discussion, the present disclosure provides a track system having forward and rearward axle assemblies arranged between corresponding forward and rear wheel assemblies coupled to legs of a storage rack. Tracks are provided for use with the rear wheel assemblies. The axle assemblies, wheel assemblies and tracks are shown cooperating with two storage rack assembly configurations, a wire carriage storage rack assembly (
With initial reference to
The storage rack assembly 10A generally includes a frame assembly 11A having first and second forward legs 12A and 14A and first and second rearward legs 16A and 18A. Shelves 19A, 19B, 19C and 19D are supported generally horizontally by the frame member 11A. While four shelves are shown in
With particular reference now to
With particular reference now to
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With continued reference to
The first forward axle member 122 has a first end 142 coupled to the first forward wheel assembly 22 and a second end 144 slidably coupled to the first intermediate member 120. Threads 146 can be defined in the first end 142. The second forward axle member 124 has a first end 152 coupled to the second forward wheel assembly 24 and a second end 154 slidably coupled to the first intermediate member 120. Threads 156 can be defined in the first end 152. As will become appreciated, the second ends 144 and 154 are configured to be received by the first intermediate member 120 in a slip fit relationship.
The first forward axle member 122 defines a first outer diameter 162. The second forward axle member 124 defines a second outer diameter 164. The intermediate member 120 defines an inner diameter 166. The second ends 142 and 152 of the first and second axle members 122 and 124 can be slidably inserted into respective open ends 168 and 170 of the first intermediate member 120. As can be appreciated, the overall length of the axle assembly 40 can be adjusted (based on the depth of insertion of the respective axles 122 and 124 into the first intermediate member) to fit various spans between legs of different storage rack assemblies. In this regard, the axle assemblies and track system as a whole can be easily adapted for use with a wide variety of storage rack combinations having different leg separation dimensions.
Assembly of the axle assembly 40 to the storage rack assembly 10A according to one example of the present disclosure will be described. The second ends 144 and 154 of the respective first and second axles 122 and 124 are inserted into the respective open ends 168 and 170 of the first intermediate member 120 as shown in
In the operating position, the first intermediate member 120 inhibits rotation of the first and second forward axle members 122 and 124 along their respective axes 132 and 134 and maintains the first and second forward axle members 122 and 124 in an orientation whereby the first and second forward axle axes 132 and 134 are collinear with the first intermediate axis 130 facilitating parallel rolling of the first and second forward wheel assemblies 22 and 24 during movement of the storage rack assembly 10A from the storage position to the access position.
While the axle assembly 40 (and other axle assemblies herein) has been shown having three components, the first intermediate member 120, the first axle member 122 and the second axle member 124, the axle assembly may be constructed having two pieces or more than three pieces. In this regard, a two piece configuration having the intermediate member 120 that adjustably connects to a first axle member can be provided. The intermediate member 120 (and/or axle assemblies) can be of different shapes such as, but not limited to, angle iron, flat beams, solid beams, hollow beams or other geometries. Whether the axle assembly 40 has two components or more than two, the respective pieces of the axle assembly 40 can adjust relative to each other to create a desired span that can be adopted for receipt between any two axle assemblies on any rack assembly.
With reference now to
The first rearward axle member 222 has a first end 242 coupled to the first rearward wheel assembly 32 and a second end 244 slidably coupled to the second intermediate member 220. Threads 246 can be defined in the first end 242. The second rearward axle member 224 has a first end 252 coupled to the second rearward wheel assembly 34 and a second end 254 slidably coupled to the second intermediate member 220. Threads 256 can be defined in the first end 252. The second ends 244 and 254 are configured to be received by the second intermediate member 220 in a slip fit relationship.
The first rearward axle member 222 defines a first outer diameter 262. The second rearward axle member 224 defines a second outer diameter 264. The second intermediate member 220 defines an inner diameter 266. The second ends 242 and 252 of the first and second axle members 222 and 224 can be slidably inserted into respective open ends 268 and 270 the second intermediate member 220. As with the forward axle assembly 40 described above, the rearward axle assembly 42 can be adjusted to also be accommodated by legs on shelving units that are of different spans. It will be appreciated that while the configuration described herein illustrates the intermediate member receiving the axle members, the axle members may have the larger diameter and configured to receive the intermediate member.
With particular reference now to
The first magnet 330 includes a forward facing magnetic surface 350 and a rearward facing magnetic surface 352. The second magnet 332 includes a forward facing magnetic surface 360 and a rearward facing magnetic surface 362. The first and second forward wheel assemblies 22 and 24 are magnetically coupled to the forward facing magnetic surfaces 350 and 360 of the first and second magnets 330 and 332 in the storage position (
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Unless otherwise described herein, the track system 520A can be constructed similarly to the track system 20A described above. In general, the track system 520A includes first and second forward wheel assemblies 522 and 524, first and second rearward wheel assemblies 532 and 534, a forward axle assembly 540, a rearward axle assembly 542 and a track assembly 550. The first forward wheel assembly 522 generally includes a first forward wheel bracket 552 that supports a first forward wheel 554 for rotation. The first forward wheel bracket 552 defines a first pair of opposing walls 555, 556 that collectively form a rectangular receiving housing 558. The rectangular receiving housing 558 is configured to receive the first forward leg 512A. Shims 560, 562 are configured for placement between the leg member 512A and inner walls of the rectangular receiving housing 558. The shims 560 and 562 can define various sizes. It is contemplated that a kit of shims can be provided for selecting a desired thickness shim that locates the leg member 512A into a snug fit within the rectangular receiving housing 558.
The second forward wheel assembly 524 generally includes a second forward wheel bracket 572. The second forward wheel bracket 572 can be constructed similarly to the first forward wheel bracket 552. The second forward wheel bracket 572 supports a second forward wheel 573 on a hub 571. The first rearward wheel assembly 532 generally includes a first rearward bracket 574 that supports a first rearward wheel 575. The second rearward wheel assembly 534 generally includes a second rearward bracket 576 that supports a second rearward wheel 577. The first and second rearward wheel assemblies 532 and 534 can be constructed similarly to the first and second forward wheel assemblies 522 and 524. The rectangular receiving housing 558 described with respect to the first wheel assembly 522 is provided on all of the other wheel assemblies 524, 532 and 534. The rectangular receiving housing 558 provides a solution for adapting the track system 520A to accommodate rivet shelf examples having various leg geometries and configurations. In this way, various legs having various shapes (on a rivet style rack unit shown herein, or any rack unit having any leg shape) can be received by the rectangular receiving housing and shims can be inserted to inhibit lateral movement of the legs when installed into the rectangular receiving housings.
The track assembly 550 can be constructed similarly to the track assembly 50 described above. The track assembly 550 generally includes a first track 610, a second track 620, a first magnet 630 and a second magnet 632. The first track 610 defines a groove 642 defined therein. The second track 320 defines a groove 644 therein. The tracks 610, 612 are configured to be placed onto the floor 640 in a generally parallel orientation. Operation of the track system 520A is similar to the track system 20A described above.
The foregoing description of the examples has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular example are generally not limited to that particular example, but, where applicable, are interchangeable and can be used in a selected example, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.