1. Field of the Invention
The present invention relates to a petroleum well for producing petroleum products. In one aspect, the present invention relates to systems and methods for monitoring fluid flow during petroleum production by controllably injecting tracer materials into at least one fluid flow stream with at least one electrically controllable downhole tracer injection system of a petroleum well.
2. Description of Related Art
The controlled injection of materials into petroleum wells (i.e., oil and gas wells) is an established practice frequently used to increase recovery, or to analyze production conditions.
It is useful to distinguish between types of injection, depending on the quantities of materials that will be injected. Large volumes of injected materials are injected into formations to displace formation fluids towards producing wells. The most common example is water flooding.
In a less extreme case, materials are introduced downhole into a well to effect treatment within the well. Examples of these treatments include: (1) foaming agents to improve the efficiency of artificial lift; (2) paraffin solvents to prevent deposition of solids onto the tubing; and (3) surfactants to improve the flow characteristics of produced fluids. These types of treatment entail modification of the well fluids themselves. Smaller quantities are needed, yet these types of injection are typically supplied by additional tubing routed downhole from the surface.
Still other applications require even smaller quantities of materials to be injected, such as: (1) corrosion inhibitors to prevent or reduce corrosion of well equipment; (2) scale preventers to prevent or reduce scaling of well equipment; and (3) tracer materials to monitor the flow characteristics of various well sections. In these cases the quantities required are small enough that the materials may be supplied from a downhole reservoir, avoiding the need to run supply tubing downhole from the surface. However, the successful application of techniques requiring controlled injection from a downhole reservoir requires that means must be provided to power and communicate with the injection equipment downhole. In existing practice this requires the use of electrical cables running from the surface to the injection modules at depth in the well. Such cables are expensive and not completely reliable, and as a consequence are considered undesirable in current production practice.
The use of tracers to identify materials and track their flow is an established technique in other industries, and the development of the tracer materials and the detectors has proceeded to the point where the materials may be sensed in dilutions down to 10−10, and millions of individually identifiable taggants are available. A representative leading supplier of such materials and detection equipment is Isotag LLC of Houston, Tex.
The use of tracers to determine flow patterns has been applied in a wide variety of research fields, such as observing biological circulatory systems in animals and plants. It has also been offered as a commercial service in the oilfield, for instance as a means to analyze injection profiles. However the use of tracers for production in the oilfield is by exception, since existing methods require the insertion into the borehole of special equipment powered and controlled using cables or hydraulic lines from the surface to depth in the well.
All references cited herein are incorporated by reference to the maximum extent allowable by law. To the extent a reference may not be fully incorporated herein, it is incorporated by reference for background purposes, and indicative of the knowledge of one of ordinary skill in the art.
The problems and needs outlined above are largely solved and met by the present invention. In accordance with one aspect of the present invention, a tracer injection system for use in a well, is provided. The tracer injection system comprises a current impedance device and a downhole electrically controllable tracer injection device. The current impedance device is generally configured for concentric positioning about a portion of a piping structure of the well such that when a time-varying electrical current is transmitted through and along the portion of the piping structure a voltage potential forms between one side of the current impedance device and another side of the current impedance device. The downhole electrically controllable tracer injection device is adapted to be electrically connected to the piping structure across the voltage potential formed by the current impedance device, adapted to be powered by the electrical current, and adapted to expel a tracer material into the well in response to an electrical signal.
In accordance with another aspect of the present invention, a petroleum well for producing petroleum products, is provided. The petroleum well comprises a piping structure, a source of time-varying current, an induction choke, an electrically controllable tracer injection device, and an electrical return. The piping structure comprises a first portion, a second portion, and an electrically conductive portion extending in and between the first and second portions. The first and second portions are distally spaced from each other along the piping structure. The source of time-varying current is electrically connected to the electrically conductive portion of the piping structure at the first portion. The induction choke is located about a portion of the electrically conductive portion of the piping structure at the second portion. The electrically controllable tracer injection device comprises two device terminals, and is located at the second portion. The electrical return electrically connects between the electrically conductive portion of the piping structure at the second portion and the current source. A first of the device terminals is electrically connected to the electrically conductive portion of the piping structure on a source-side of the induction choke. A second of the device terminals is electrically connected to the electrically conductive portion of the piping structure on an electrical-return-side of the induction choke and/or the electrical return.
In accordance with yet another aspect of the present invention, a well is provided that comprises a piping structure, a source of time-varying current, an induction choke, a sensor device, and an electrical return. The piping structure comprises a first portion, a second portion, and an electrically conductive portion extending in and between the first and second portions. The first and second portions are distally spaced from each other along the piping structure. The source of time-varying current is electrically connected to the electrically conductive portion of the piping structure at the first portion. The induction choke located about a portion of the electrically conductive portion of the piping structure at the second portion. The sensor device comprises two device terminals and a sensor. The sensor device is located at the second portion, and the sensor is adapted to detect a tracer material. The electrical return electrically connects between the electrically conductive portion of the piping structure at the second portion and the current source. A first of the device terminals is electrically connected to the electrically conductive portion of the piping structure on a source-side of the induction choke. A second of the device terminals is electrically connected to the electrically conductive portion of the piping structure on an electrical-return-side of the induction choke and/or the electrical return.
In accordance with still another aspect of the present invention, a petroleum well for producing petroleum products, is provided. The petroleum well comprises a well casing, a production tubing, a source of time-varying current, a downhole tracer injection device, and a downhole induction choke. The well casing extending within a wellbore of the well. The production tubing extending within the casing. The source of time-varying current located at the surface. The current source is electrically connected to, and adapted to output a time-varying current into, the tubing and/or the casing. The downhole tracer injection device comprises a communications and control module, a tracer material reservoir, and an electrically controllable tracer injector. The communications and control module is electrically connected to the tubing and/or the casing. The tracer injector is electrically connected to the communications and control module. The tracer material reservoir is in fluid communication with the tracer injector. The downhole induction choke is located about a portion of the tubing and/or the casing. The induction choke is adapted to route part of the electrical current through the communications and control module by creating a voltage potential between one side of the induction choke and another side of the induction choke, wherein the communications and control module is electrically connected across the voltage potential.
In accordance with a further aspect of the present invention, method of producing petroleum products from a petroleum well, is provided. The method comprises the steps of: (i) providing a piping structure extending within a wellbore of the well; (ii) providing a downhole tracer injection system for the well comprises an induction choke and an electrically controllable tracer injection device, the induction choke being located downhole about the piping structure such that when a time-varying electrical current is transmitted through the piping structure, a voltage potential forms between one side of the induction choke and another side of the induction choke, the electrically controllable tracer injection device being located downhole, the injection device being electrically connected to the piping structure across the voltage potential formed by the induction choke such that the injection device can be powered by the electrical current, and the injection device being adapted to expel a tracer material in response to an electrical signal; and (iii) controllably injecting the tracer material into a downhole flow stream within the well with the tracer injection device during production. The method may further comprise the steps of: (iv) providing a downhole sensor device within the well that is electrically connected to the piping structure and that can be powered by the electrical current; (v) monitoring the flow stream at a location downstream of the tracer injection device; (vi) detecting the tracer material within the flow stream with the sensor device; and (vii) acting to alter the flow stream when this is desirable to meet treatment or recovery objectives.
In accordance with a further aspect of the present invention, method of injecting fluids into a formation with a well, is provided. The method comprises the steps of: (i) providing a piping structure extending within a wellbore of the well; (ii) providing a downhole sensor system for the well comprises an induction choke and a sensor device, the induction choke being located downhole about the piping structure such that when a time-varying electrical current is transmitted through the piping structure, a voltage potential forms between one side of the induction choke and another side of the induction choke, the sensor device being located downhole, the sensor device being electrically connected to the piping structure across the voltage potential formed by the induction choke such that the sensor device can be powered by the electrical current, and the sensor device comprises a sensor adapted to detect a tracer material; and (iii) detecting the tracer material within a flow stream of the well with the sensor device during fluid injection operation. The method may further comprise the steps of: (iv) providing a tracer injection device for said well at the surface; and (v) injecting said tracer material into said flow stream going into said well with said tracer injection device.
Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon referencing the accompanying drawings, in which:
Referring now to the drawings, wherein like reference numbers are used herein to designate like elements throughout the various views, preferred embodiments of the present invention are illustrated and further described. The figures are not necessarily drawn to scale, and in some instances the drawings have been exaggerated and/or simplified in places for illustrative purposes only. One of ordinary skill in the art will appreciate the many possible applications and variations of the present invention based on the following examples of possible embodiments of the present invention, as well as based on those embodiments illustrated and discussed in the Related Applications, which are incorporated by reference herein to the maximum extent allowed by law.
As used in the present application, a “piping structure” can be one single pipe, a tubing string, a well casing, a pumping rod, a series of interconnected pipes, rods, rails, trusses, lattices, supports, a branch or lateral extension of a well, a network of interconnected pipes, or other similar structures known to one of ordinary skill in the art. A preferred embodiment makes use of the invention in the context of a petroleum well where the piping structure comprises tubular, metallic, electrically-conductive pipe or tubing strings, but the invention is not so limited. For the present invention, at least a portion of the piping structure needs to be electrically conductive, such electrically conductive portion may be the entire piping structure (e.g., steel pipes, copper pipes) or a longitudinal extending electrically conductive portion combined with a longitudinally extending non-conductive portion. In other words, an electrically conductive piping structure is one that provides an electrical conducting path from a first portion where a power source is electrically connected to a second portion where a device and/or electrical return is electrically connected. The piping structure will typically be conventional round metal tubing, but the cross-section geometry of the piping structure, or any portion thereof, can vary in shape (e.g., round, rectangular, square, oval) and size (e.g., length, diameter, wall thickness) along any portion of the piping structure. Hence, a piping structure must have an electrically conductive portion extending from a first portion of the piping structure to a second portion of the piping structure, wherein the first portion is distally spaced from the second portion along the piping structure.
The terms “first portion” and “second portion” as used herein are each defined generally to call out a portion, section, or region of a piping structure that may or may not extend along the piping structure, that can be located at any chosen place along the piping structure, and that may or may not encompass the most proximate ends of the piping structure.
The term “modem” is used herein to generically refer to any communications device for transmitting and/or receiving electrical communication signals via an electrical conductor (e.g., metal). Hence, the term “modem” as used herein is not limited to the acronym for a modulator (device that converts a voice or data signal into a form that can be transmitted)/demodulator (a device that recovers an original signal after it has modulated a high frequency carrier). Also, the term “modem” as used herein is not limited to conventional computer modems that convert digital signals to analog signals and vice versa (e.g., to send digital data signals over the analog Public Switched Telephone Network). For example, if a sensor outputs measurements in an analog format, then such measurements may only need to be modulated (e.g., spread spectrum modulation) and transmitted—hence no analog/digital conversion needed. As another example, a relay/slave modem or communication device may only need to identify, filter, amplify, and/or retransmit a signal received.
The term “valve” as used herein generally refers to any device that functions to regulate the flow of a fluid. Examples of valves include, but are not limited to, bellows-type gas-lift valves and controllable gas-lift valves, each of which may be used to regulate the flow of lift gas into a tubing string of a well. The internal and/or external workings of valves can vary greatly, and in the present application, it is not intended to limit the valves described to any particular configuration, so long as the valve functions to regulate flow. Some of the various types of flow regulating mechanisms include, but are not limited to, ball valve configurations, needle valve configurations, gate valve configurations, and cage valve configurations. The methods of installation for valves discussed in the present application can vary widely.
The term “electrically controllable valve” as used herein generally refers to a “valve” (as just described) that can be opened, closed, adjusted, altered, or throttled continuously in response to an electrical control signal (e.g., signal from a surface computer or from a downhole electronic controller module). The mechanism that actually moves the valve position can comprise, but is not limited to: an electric motor; an electric servo; an electric solenoid; an electric switch; a hydraulic actuator controlled by at least one electrical servo, electrical motor, electrical switch, electric solenoid, or combinations thereof; a pneumatic actuator controlled by at least one electrical servo, electrical motor, electrical switch, electric solenoid, or combinations thereof; or a spring biased device in combination with at least one electrical servo, electrical motor, electrical switch, electric solenoid, or combinations thereof. An “electrically controllable valve” may or may not include a position feedback sensor for providing a feedback signal corresponding to the actual position of the valve.
The term “sensor” as used herein refers to any device that detects, determines, monitors, records, or otherwise senses the absolute value of or a change in a physical quantity. A sensor as described herein can be used to measure physical quantities including, but not limited to: temperature, pressure (both absolute and differential), flow rate, seismic data, acoustic data, pH level, salinity levels, valve positions, volume, or almost any other physical data. A sensor as described herein also can be used to detect the presence or concentration of a tracer material within a flow stream.
The phrase “at the surface” as used herein refers to a location that is above about fifty feet deep within the Earth. In other words, the phrase “at the surface” does not necessarily mean sitting on the ground at ground level, but is used more broadly herein to refer to a location that is often easily or conveniently accessible at a wellhead where people may be working. For example, “at the surface” can be on a table in a work shed that is located on the ground at the well platform, it can be on an ocean floor or a lake floor, it can be on a deep-sea oil rig platform, or it can be on the 100th floor of a building. Also, the term “surface” may be used herein as an adjective to designate a location of a component or region that is located “at the surface.” For example, as used herein, a “surface” computer would be a computer located “at the surface.”
The term “downhole” as used herein refers to a location or position below about fifty feet deep within the Earth. In other words, “downhole” is used broadly herein to refer to a location that is often not easily or conveniently accessible from a wellhead where people may be working. For example in a petroleum well, a “downhole” location is often at or proximate to a subsurface petroleum production zone, irrespective of whether the production zone is accessed vertically, horizontally, lateral, or any other angle therebetween. Also, the term “downhole” is used herein as an adjective describing the location of a component or region. For example, a “downhole” device in a well would be a device located “downhole,” as opposed to being located “at the surface.”
As used in the present application, “wireless” means the absence of a conventional, insulated wire conductor e.g. extending from a downhole device to the surface. Using the tubing and/or casing as a conductor is considered “wireless.”
Similarly, in accordance with conventional terminology of oilfield practice, the descriptors “upper,” “lower,” “uphole,” and “downhole” are relative and refer to distance along hole depth from the surface, which in deviated or horizontal wells may or may not accord with vertical elevation measured with respect to a survey datum.
The vertical section 22 in this embodiment incorporates a gas-lift valve 42 and an upper packer 44 to provide artificial lift for fluids within the tubing 40. However, in alternative, other ways of providing artificial lift may be incorporated to form other possible embodiments (e.g., rod pumping). Also, the vertical portion 22 can further vary to form many other possible embodiments. For example in an enhanced form, the vertical portion 22 may incorporate one or more electrically controllable gas-lift valves, one or more additional induction chokes, and/or one or more controllable packers comprising electrically controllable packer valves, as further described in the Related Applications.
The lateral section 26 of the well 20 extends through a petroleum production zone 48 (e.g., oil zone) of the formation 32. The casing 30 in the lateral section 26 is perforated at the production zone 48 to allow fluids from the production zone 48 to flow into the casing.
Part of the tubing 40 extends into the lateral section 26 and terminates with a closed end 52 past the production zone 48. The position of the tubing end 52 within the casing 30 is maintained by a lateral packer 54, which is a conventional packer. The tubing 40 has a perforated section 56 at the production zone 48 for fluid intake from the production zone 48. In other embodiments (not shown), the tubing 40 may continue beyond the production zone 48 (e.g., to other production zones), or the tubing 40 may terminate with an open end for fluid intake.
An electrically controllable downhole tracer injection device 60 is connected inline on the tubing 40 within the lateral section 26 and forms part of the production tubing assembly. The injection device is located upstream of the production zone 48 near the vertical section for ease of placement. However, in other embodiments, the injection device 60 may be located further within a lateral section. An advantage of placing the injection device 60 proximate to the tubing intake 56 at the production zone 48 is that it a desirable location for injecting a tracer material. But when the injection device is remotely located relative to the tubing intake 56, as shown in
An electrical circuit is formed using various components of the well 20. Power for the electrical components of the injection device 60 is provided from the surface using the tubing 40 and casing 30 as electrical conductors. Hence, in a preferred embodiment, the tubing 40 acts as a piping structure and the casing 30 acts as an electrical return to form an electrical circuit in the well 20. Also, the tubing 40 and casing 30 are used as electrical conductors for communication signals between the surface (e.g., a surface computer system 64) and the downhole electrical components within the electrically controllable downhole tracer injection device 60.
In
A first induction choke 74 is located about the tubing in the vertical section 22 below the location where the lateral section 26 extends from the vertical section. A second induction choke 90 is located about the tubing 40 within the lateral section 26 proximate to the injection device 60. The induction chokes 74, 90 comprise a ferromagnetic material and are unpowered. Because the chokes 74, 90 are located about the tubing 40, each choke acts as a large inductor to AC in the well circuit formed by the tubing 40 and casing 30. As described in further detail in the Related Applications, the chokes 74, 90 function based on their size (mass), geometry, and magnetic properties.
An insulated tubing joint 76 is incorporated at the wellhead to electrically insulate the tubing 40 from casing 30. The first computer terminal 71 from the current source 68 passes through an insulated seal 77 at the hanger 88 and electrically connects to the tubing 40 below the insulated tubing joint 76. A second computer terminal 72 of the surface computer system 64 is electrically connected to the casing 30 at the surface. Thus, the insulators 79 of the tubing joint 76 prevent a short between the tubing 40 and casing 30 at the surface. In alternative to (or in addition to) the insulated tubing joint 76, a third induction choke 176 (see
The lateral packer 54 at the tubing end 52 within the lateral section 26 provides an electrical connection between the tubing 40 and the casing 30 downhole beyond the second choke 90. A lower packer 78 in the vertical section 22, which is also a conventional packer, provides an electrical connection between the tubing 40 and the casing 30 downhole below the first induction choke 74. The upper packer 44 of the vertical section 22 has an electrical insulator 79 to prevent an electrical short between the tubing 40 and the casing 30 at the upper packer. Also, various centralizers (not shown) having electrical insulators to prevent shorts between the tubing 40 and casing 30 can be incorporated as needed throughout the well 20. Such electrical insulation of the upper packer 44 or a centralizer may be achieved in various ways apparent to one of ordinary skill in the art. The upper and lower packers 44, 78 provide hydraulic isolation between the main wellbore of the vertical section 22 and the lateral wellbore of the lateral section 26.
Other alternative ways to develop an electrical circuit using a piping structure of a well and at least one induction choke are described in the Related Applications, many of which can be applied in conjunction with the present invention to provide power and/or communications to the electrically powered downhole devices and to form other embodiments of the present invention.
Referring to
In
In operation, the fluid stream from the production zone 48 passes around the tracer injection device 60 as it flows through the tubing 40 to the surface. Commands from the surface computer system 64 are transmitted downhole and received by the modem 100 of the communications and control module 80. Within the injection device 60 the commands are decoded and passed from the modem 100 to the control interface 104. The control interface 104 then commands the electric motor 110 to operate and inject the specified quantity of tracer materials from the reservoir 82 into the fluid flow stream in the tubing 40. Hence, the tracer injection device 60 controllably injects a tracer material into the fluid stream flowing within the tubing 40, as needed or as desired, in response to commands from the surface computer system 64 via the communications and control module 80.
The tracer injection device 60 of
As will be apparent to one of ordinary skill in the art, the mechanical and electrical arrangement and configuration of the components within the electrically controllable tracer injection device 60 can vary while still performing the same function—providing electrically controllable tracer injection downhole. For example, the contents of a communications and control module 80 may be as simple as a wire connector terminal for distributing electrical connections from the tubing 40, or it may be very complex comprising (but not limited to) a modem, a rechargeable battery, a power transformer, a microprocessor, a memory storage device, a data acquisition card, and a motion control card.
In
In
The embodiment shown in
In
Thus, as the examples in
The tracer injection device 60 may not inject tracer materials into the tubing interior 116. In other words, a tracer injection device may be adapted to controllably inject a tracer materials into the formation 32, into the casing 30, or directly into the production zone 48. Also, a single tracer injection device 60 may be adapted to expel multiple tracer materials (i.e., different tracer identifiers or signatures), such as by having multiple tracer material reservoirs 82 and/or multiple tracer injectors 84. A single tracer injection device 60 may be adapted to inject tracer materials into a well at numerous locations, for example, by having multiple nozzle extension tubes 70 extending to multiple locations.
The tracer injection device 60 may further comprise other components to form other possible embodiments of the present invention, including (but not limited to): other sensors, a modem, a microprocessor, a logic circuit, an electrically controllable tubing valve, multiple tracer material reservoirs (which may contain different tracers), multiple tracer injectors (which may be used to expel multiple tracer materials to multiple locations), or any combination thereof The tracer material injected may be a solid, liquid, gas, or mixtures thereof. The tracer material injected may be a single component, multiple components, or a complex formulation. Furthermore, there can be multiple controllable tracer injection devices for one or more lateral sections, each of which may be independently addressable, addressable in groups, or uniformly addressable from the surface computer system 64. In alternative to being controlled by the surface computer system 64, the downhole electrically controllable injection device 60 can be controlled by electronics therein or by another downhole device. Likewise, the downhole electrically controllable injection device 60 may control and/or communicate with other downhole devices. In an enhanced form of an electrically controllable tracer injection device 60, it comprises at least one additional sensor, each adapted to measure a physical quality such as (but not limited to): absolute pressure, differential pressure, fluid density, fluid viscosity, acoustic transmission or reflection properties, temperature, or chemical make-up. Also, a tracer injection device 60 may not contain any sensors (i.e., no sensor 108), and the sensor 108 for detecting a tracer material may be separate and remotely located (e.g., downstream, or at the surface) relative to the tracer injection device 60.
In still another method of operation, the tracers may be generated downhole by the use of electrical currents, thereby obviating the need for a downhole chemical reservoir. This method offers the opportunity of an ongoing supply of tracer throughout the well life. For example, changes in pH of a natural brine can be effected by an electrolytic cell which decomposes the salts into chlorine gas and the metal hydroxide. Typically, sodium chloride is decomposed into chlorine gas and the metal hydroxide. A pH sensor may be used to detect such a pulse of high pH water that is generated in line or is collected and released as a slug. Another potentially useful electrically driven chemical reaction is the generation of ozone such as is used in devices for control of biological activity in swimming pools and water supply systems. In another application, a solid material may be placed in the well and made to enter into the well fluid stream by a controlled dissolution that is achieved by a controlled pulse of electrical energy. The dissolved material is preferably unique to the fluid environment of the well, thereby allowing detection at low concentrations. An example of such a solid material is a metallic zinc element. Commercially available analytical devices offer detection of many other compounds that can be electrically generated by those skilled in the art.
Upon review of the Related Applications, one of ordinary skill in the art will see that there can also be other electrically controllable downhole devices, as well as numerous induction chokes, further included in a well to form other possible embodiments of the present invention. Such other electrically controllable downhole devices include (but are not limited to): one or more controllable packers having electrically controllable packer valves, one or more electrically controllable gas-lift valves; one or more modems, one or more sensors; a microprocessor; a logic circuit; one or more electrically controllable tubing valves to control flow from various lateral branches; and other electronic components as needed.
In use, a number of applications of the present invention arise, both in conventional wells and in complex future designs. For example, in vertical wells completed over long intervals, the inflow profiles of production wells are of interest in order to correct uneven inflow and thereby allow uniform depletion of the entire formation. Similarly, flooding operations in long interval completions depend upon attainment of uniform injection profiles in order to sweep out the whole zone.
In wells with long horizontal completions, the maintenance of uniform profiles is less dependent on differences in permeabilities of geological layers as it is on the pressure gradients along the wells. These pressure gradients tend to favor high production rates near the well heel (i.e., the horizontal section nearest the vertical part of the well.)
Another application is the use of tracers to differentiate production in wells with multiple lateral branches. In these wells it is important to understand which lateral is producing excessive water or which lateral is already depleted.
The movement of fluids in a subsurface well can be monitored by injecting tracers at various positions and observing the time of arrival and the dilution from fluids that enter the well downstream of the tracer injection point. As described above, the tracers are injected into a flow stream from a storage reservoir 82 within an injection device 60. But in alternative, a tracer may be generated within the injection device 60 by electrical methods.
The movement of a slug of tracer injected into a well stream is dependent on the degree of mixing during its transport along the well. In the case of simple flow in a pipe, the velocity profile varies with radial position, so that fluids move somewhat faster at the center of the pipe than at the wall. If flow is in the laminar region (that is, at low rates) the shape of the velocity profile is parabolic, and for the case of no-slip at the wall, a tracer would be scattered over the length of the flow. In practice, because pipe walls are rough and flow is fast, turbulent flow usually occurs. The turbulence mixes the fluids so that tracers are more uniformly transported and generally reflect the average velocity of flow in the pipe.
In production or injection wells completed with perforated or screened liners, inflow of fluids occurs through the pipe wall into the flow stream along the well. In this case, flow of a fluid that enters the well at the wall at various positions along the open interval is more complex. Examples given below apply to flow in either vertical or horizontal wells, however, a vertical well is used to demonstrate a laminar flow case in which inflow occurs along an open interval.
Assuming flow is laminar and no mixing occurs across flow streamlines, the fluid entering the bottom of the open interval initially fills the entire cross-section of the hole. Further uphole, additional inflow of fluids constricts the initial fluid that entered at the bottom and drives it radially inward. At the top of the open interval the last fluid that entered will be in the radial region near the wall and the initial fluid that entered at the bottom will be at the center of the well. Thus, tracer sensors should be placed such that they intercept the tracers in the passing stream. The use of a turbulator (not shown) immediately upstream of the sensor to mix the tracer stream into the bulk flow stream may be advantageous for this purpose.
Referring again to
Assumptions:
1) Uniform inflow of fluids into the well; and
2) Uniform velocity profile within the well.
This assumption is somewhat contrary to the expectation of parabolic velocity profiles for flow in a pipe with no-slip at the wall. However, in this case in which fluids are entering at the wall, the flow more closely approaches plug flow.
Definitions:
q=inflow rate/unit length of interval [barrels/day/ft]
L=height above bottom of open interval [ft]
Li=fluid (tracer) inflow point above the bottom of open interval [ft]
Lo=total height of open interval [ft]
f=fraction of well area occupied by flow from the interval from 0 to L
v=velocity of flow at height L [ft/day]
ro=radius of well [ft]
r=radius of flow of fluids in well that entered well below L [ft]
Now consider fluids entering the well at some height, Li, above the bottom of the well. At heights above this (L equal to or greater than Li) the fraction of the cross-sectional well area occupied by the fluids which entered below Li is:
f=qLi/qL=vπr2/vπro2 (1)
Therefore,
L=Li(ro/r)2 (2)
The plot in
To derive information on fluid movement in wells it is necessary to understand the time of arrival and the concentration of tracers that may be injected at various positions in the flowing stream. Use of the present invention provides ways to controllably inject a tracer material at virtually any downhole location and/or to detect the presence of or concentration of the tracer material with in the flow stream at virtually any downhole location.
The configurations of
For the configurations illustrated in
Below are numerous calculations to illustrate how information or measurements obtained while using the present invention can be used to determine fluid movement or flow characteristics of a well during production or injection. The calculations provided below are posed for inflow of fluids into a production well. However with slight modification, they also can be applied to injection well profiles in which tracer is injected at one location at the top of the interval, and arrival time is observed at spaced monitors along the open interval.
Definitions:
Δxi=thickness of layer i [ft]
h=total thickness of interval [ft]
ii=inflow rate into well per unit length from layer i [barrels/day/ft]
qi=iiΔxi=flow rate into well from layer i [barrels/day]
qT=Σqi=total flow rate into well [barrels/day]
Qi=flow rate inside well at depth of layer i [barrels/day]
QT=total flow rate out of well=qT [barrels/day]
n=interval number (counted from top down)
N=total number of intervals
vβ=volume of injected tracer pulse [cc]
cβ=concentration of tracer in injected pulse [gm/cc]
vβc62 =mass of tracer injected [gm]
r=radius of well [ft]
ti=transit time across layer i
Assumptions:
Δx1=Δx2=Δx3= . . . Δxn (1)
i1Δx1+i2Δx2+i3Δx3 . . . +inΔxn=qT (no crossflow) (2)
CASE I Uniform Inflow
ii=constant [bbls/day/ft ] (3)
The flow rate in the well at layer i is the sum of the inflow rates in all of the layers below, and in, layer i:
Qi=qN+qN−1+ . . . +qi (4)
The transit time across layer i is:
The total transit time from inflow from layer k to the top of the interval is:
tTk=t1+t2+t3 (6)
tTk=Σ1ktI (7)
An example calculation for four layers with a constant rate of inflow is given below. Beginning at the bottom of the interval, the flow rate inside the well increases as each layer successively feeds into the well (see Table 1, Column 2). For this case in which layer thicknesses are equal, the well volume opposite each layer is equal. Therefore the transit time of fluids in the well across that layer is inversely proportional to the flow rate in the well (see Table 1, Column 3). Now summing these layer transit times from the top down to a layer in which a tracer has been injected in the well stream, gives the total transit time for a tracer to arrive at the top of the producing interval (see Table 1, Column 4). Injected tracer is diluted by inflow fluids that enter above the tracer injection point. Thus, the concentration of tracer that arrives at the top of the interval relative to the initial injected concentration may be calculated by dividing the flow rate in the well at the injection point by the flow rate at the top of the interval, that is, by the total flow rate (see Table 1, Column 5).
CASE II Variable Inflow/Variable Layer Thickness
For this more complex case, the flow rate of fluid entering a vertical well from a layer is a function of the permeability ratio (k), the thickness (Δyi) and the normalized inflow rate determined by the pressure gradient.
qi=kiiiΔyi=flow rate into well from layer i [barrels/day] (8)
Where,
ii=constant [bbls/day/ft]
Again, the flow rate in the well at layer i is the sum of the inflow rates in all of the layers below, and in layer i:
Qi=qN+qN−1+ . . . +qi (9)
Where inflow is summed from bottom up to layer i, the transit time across layer i is:
Δti=(πr2Δyi)/(Qi)=(πr2Δyi)/ΣNi(ΔijkjΔyj) (10)
The total transit time of fluids in the well from inflow at layer i to the top of the interval is: (Transit times are summed from layer 1 at the top of the interval down to layer i.)
ΔtTi=Δt1+Δt2+ . . . +Δti (11)
ΔtTi=Σ1iΔtk (12)
Wells with Multiple Lateral Horizontal Completions
When wells are completed with multiple lateral horizontal branches, as shown in
Injection Wells with Long Vertical Open Intervals
In formations being water flooded over long intervals, the maintenance of uniform injection profiles is essential to assure effective flood-out of the whole oil bearing zone. In a typical injection well completion, fluid is injected through tubing under a packer and allowed to enter the objective zone through perforations in the casing pipe or through a screened liner. In this application a number detectors may be installed along the casing or liner, or preferably along a perforated extension of the tubing below the packer (see FIG. 9C). With this configuration, the tracer may be injected at the surface, and the arrival time at the various detectors used to determine the injectivity profile. With surface read-out of the detectors, a complete history of the fluid injection profile throughout the flooded zone can be obtained. In the case of injection wells, particular care must be taken to mix the injected tracer thoroughly to avoid segregated flow near the wall of the pipe. The reason for this is that fluids are leaving the well at the wall; hence tracer that stays near the wall will exit the well in the upper layers and not be available for measurements on the lower zones.
An example is given below to demonstrate how tracer arrival times observed at widely spaced monitors can be used to calculate the injection profile in a heterogeneous interval composed of zones having widely variable permeabilities.
Example Water Injection Well:
The time in minutes for the tracer to travel from one location to the next is:
ti=(50.355)(Δyi)/(Qi) (14)
Therefore, the time for the tracer to travel from the injection point to the top of the open interval is:
to=(50.355)(Δyo)/(Qo)
to=(50.355)(101)/(800)=6.357319 minutes
Thereafter, the rate in the well decreases as water leaves the perforated interval. Using very short intervals (Δyi=1 ft), the inverse velocity or transit time (Δti) can be calculated for each depth:
Δti=(50.355)(Δyi)/(Qavg)=(50.355)(Δyi)/(Qi−1+Qi)/2 (15)
For the first 100 feet, the injectivity is 1 b/d/ft,
Δt1=(50.355)(1)/(800+799)/2=0.062983 min
Δt2=(50.355)(1)/(799+798)/2=0.063062 min
. . .
Δt100=(50.355)(1)/(701+700)/2=0.071884 min
For the second 100 feet, the injectivity is 4 b/d/ft,
Δt101=(50.355)(1)/(700+696)/2=0.072142 min
. . .
Δt200=(50.355)(1)/(304+300)/2=0.166738 min
For the third 100 feet, the injectivity is 0 b/d/ft,
Δt201=(50.355)(1)/(300+300)/2=0.16785 min
. . .
Δt300=(50.355)(1)/(300+300)/2=0.16785 min
For the fourth 100 feet, the injectivity is 1 b/d/ft,
Δt301=(50.355)(1)/(300+299)/2=0.16813 min
. . .
Δt400=(50.355)(1)/(201+200)/2=0.25114 min
For the fifth 100 feet, the injectivity is 2 b/d/ft,
Δt401=(50.355)(1)/(200+198)/2=0.25304 min
. . .
Δt500=(50.355)(1)/(2+0)/2=50.335 min
tTk=to+Σj500Δtk (16)
and we note that only subtle changes in arrival times are seen in this display even though injectivities vary from 0 to 4 b/d/ft.
The number of monitoring points is limited by practical considerations. If tracer monitoring modules are spaced at 50 foot intervals the arrival times at these positions may be used to calculate injection rates as a function of depth as follows:
Knowing the flow rate being injected into the well and the arrival times of the tracer at the top of the open interval and at 50 feet down, we may calculate the rate in the well at that depth (Q50),
Using the calculated rate and the arrival times of tracer at that depth, we may solve for the flow rate (Q100) at the next monitor from the arrival time at that depth (100 feet).
Successively, we calculate flow rates at each monitor down to the bottom of the interval.
This method of calculating flow rates can be applied to longer spacing as well. However, when the fraction of total flow entering the formation in the interval between two monitors is large compared to that passing the upper monitor, significant errors are introduced. For example, if 100 foot spacing is used in the calculation above, the predicted flow rate is too low in Zone II where the true well flow rate decreases from 700 b/d to 300 b/d, as shown in FIG. 15. The reason for this deviation is the use of the interval average flow rate for matching the interval transit time.
If the transit time of the zone (ΔtI) is matched to a series of Ns transits of subzones each of which reflects an equal loss of fluid into the formation, a corrected flow rate at the bottom of the zone (QN) is obtained as follows:
The transit time of the zone (ΔtI) is known from arrival time observations at the top and bottom of the zone. The sub-zone thickness (Δyn) is equal to the thickness of the zone divided by the number of sub-zones selected (Ns). The well flow rate at the top of the zone (Q0) is obtained from the calculated value of flow rate at the base of the previous zone. The flow rate at the bottom of the present zone (QN) is obtained by iteration since an explicit solution of QN in Equation 21 is not available.
Production Wells with Long Vertical Open Intervals
Inflow profiles of long interval vertical production wells can be analyzed by a method similar to that described above. However, there are some differences that must be taken into account. In an injection well, the tracer can be injected at a single point at the surface in the flow stream that is moving at the maximum velocity (see FIG. 9C). The tracer will pass along the well at a diminishing velocity. The only part of the well not amenable to tracer arrival is the very bottom section where flow rate becomes negligible. In the case of a production well, the tracer must be injected below the interval being analyzed (see FIGS. 9A and 9B). Near the bottom, flow rates will be small, and concentrations of tracer will be continuously diluted by inflow from the formation as the tracer moves uphole. In practical applications, the arrival times of tracer injected near the bottom will be too long and its concentration will be too low to obtain useful information in the upper part of the formation. A less complete definition of productivity profile can be obtained by using pairs of tracer injection modules with detection modules.
Unlike injection wells where the tracer moves radially outward as the flow stream moves down the hole, production wells exhibit a radially inward movement as the produced fluids move up the hole. Unless mixing occurs, a tracer injected at the wall will eventually occupy the very center of the well as it flows up the well. This means that there is no danger of the tracer exiting the well, but care must be taken at the detection point to avoid missing the passage of the tracer when the detector is located at the wall. One possible solution is the use of turbulators in the well located immediately below the detectors to assure that tracer passes at the wall.
The analyses above presume a dominant phase flowing in the well that can be observed by a single tracer. In practice, most production wells have combinations of oil, water, and gas flowing in the well. Under these conditions, the buoyant forces may result in a rapid transport of phases compared to the average fluid velocity. A wide variety of downhole conditions exist in commercial oil and gas wells, and many opportunities are available for the use of downhole detectors for specific production conditions. These conditions should be evident to those skilled in production well practice.
An example of useful information that might be obtained by such devices is the location of entry points for water or gas. In water flooding, there is often a difference in salinity of the original formation water and the injected flood water. The arrival of fresh water at the surface at individual wells of a water flood has been used for many years to monitor breakthrough. However, in long interval wells there is no simple way to learn the specific zone in the vertical section that is breaking through. Permanently mounted detectors located along the open interval can be used to monitor the progress of a flood and provide guidance for remedial work to exclude the water breakthrough.
An example calculation is given below to demonstrate how arrival times of produced fluids at the top of an interval can be used to infer productivity profiles as a function of depth. Equations 3-12 given above are used in this calculation.
Example Vertical Production Well:
In addition to the arrival times, the concentration of a slug of tracer which arrives at the top of the interval from locations along the open interval can be used to verify interpretation of a productivity profile. Dilution of a tracer slug by all of the inflow of fluids above the tracer injection point is assumed, such as is calculated in column 5 of Table 1.
Production Wells with Long Horizontal Open Intervals
Unlike vertical wells with long completions, wells with long horizontal completions are usually completed in a single geologic layer, and hence their productivity profiles are less dependent on differences in layer permeabilities. In these wells the maintenance of uniform profiles is equally important. However, the pressure gradient along the open interval tends to result in higher production rates at the heel than at the toe of the well because greater pressure drawdown can be achieved near the vertical section (the heel). High production rates in portions of the open interval can lead to early gas coning from above the oil producing elevation, or water coning from below it. Tracer monitoring, with spaced devices in the horizontal portion (see FIGS. 9D-9G), would be useful in providing information for proper control of the inflow in these wells.
The magnitude of the high productivity at the heel can be examined by calculating the effect of a distributed inflow of fluid from the formation on the pressure drop along the well. The following calculation will illustrate the effect.
Example Horizontal Well Analysis:
Assuming the well is subdivided into N well sections, from upstream (toe to heel),
n=1, 2, 3, 4, . . . N (22)
With uniform inflow,
Δqf=ΔL(QN/L) [1, 1, 1, 1, . . . 1] (23)
The flow rate in the well cumulates as inflow occurs from the toe to the heel,
Δqn=ΔL(QN/L) [1, 2, 3, 4, . . . N] (24)
The pressure drop in each subsection is assumed proportional to the flow rate, therefore,
Δpn=ΔL(Δqn)(pH) [1, 2, 3, 4, . . . N] (25)
Adding the pressure drops in each subsection, the total pressure drop in the well from the toe to the successively downstream subsections is
pn=Σ1nΔpn (26)
pn=Σ1nΔL(Δqn)(pH)(n)(n+1)/2) (27)
pn=ΔL(Δqn)(pH) [1, 3, 6, 10, 15, . . . N(N+1)/2] (28)
Assumptions:
length of entire open interval=2500 ft
spacing of monitors=100 ft
total flow rate from well=2500 b/d
specific head loss in well=10−4 psi/b/d/ft
Inflow at Toe of Well No Inflow along Interval
(1) For a well in which all 2500 barrels are flowing through 2500 feet of the well the pressure drop would be:
(QN)(L)(pH)=(2500)(2500)(10−4)=625 psi (29)
Uniform Inflow
(2) For a well producing uniformly along 25 subdivisions (controllable well sections), the total pressure drop in its open interval, as calculated by Equation 26 is:
(Δqn)(ΔL)(pH)[N(N+1)/2]=(100)(100)(10−4)(25)(26)/2=325 psi (30)
Inflow Dependent upon Reservoir Pressure
The inflow rate into the well is proportional to the difference between the reservoir pressure and the pressure in the well. Because the pressures in the well along the open interval depend on flow rate, the inflow profile must be obtained by an iterative calculation. We define the reservoir pressure (pres) as some pressure (po) above the highest pressure in the well, that is, the pressure at the toe.
pres=po+ptoe (31)
The pressure difference between the reservoir pressure and the pressure in the well at locations downstream from the toe is:
Δpi=(po+ptoe)−(ptoe−pn)=po+pn (32)
In the first iteration, the cumulative flow and cumulative pressure drop along the tubing may be calculated by summing the inflow differential pressures (po+pn) and normalizing the subsection differential pressures with that sum:
The inflow rate of each subsection is proportional to this normalized differential pressure, therefore, the inflow rate of each subsection is:
qi=Pi(QN)/(ΔL) (36)
The cumulative flow occurring in the well is:
Qi=Σqi(ΔL), (37)
and the cumulative pressure drop in the well from the toe to the heel is:
pn1=ΣΣqi(ΔL)(pH) (38)
A second iteration is made by substituting these values for the pressure drops into Equation 31. Convergence is rapid—in this case only a few iterations are needed. These can be carried out by substituting successive values of pn1,2,3 . . . in Equation 34.
Therefore, using the present invention and the calculations provided herein, the flow streams in a production or injection well can be monitored and characterized in real time as needed. Information provided through the use of the present invention can provide more knowledge of the events occurring downhole and can be used to guide operators or a computer system in altering the production or injection procedures to optimize operations. Such uses can greatly increase efficiencies and maximize petroleum production from a given formation. The present invention also may be applied to other types of wells (other than petroleum wells), such as a water production well.
It will be appreciated by those skilled in the art having the benefit of this disclosure that this invention provides a petroleum production well having at least one electrically controllable tracer injection device, as well as methods of utilizing such devices to monitor the well production. It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to limit the invention to the particular forms and examples disclosed. On the contrary, the invention includes any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope of this invention, as defined by the following claims. Thus, it is intended that the following claims be interpreted to embrace all such further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments.
This application claims the benefit of the following U.S. Provisional Applications, all of which are hereby incorporated by reference: COMMONLY OWNED AND PREVIOUSLY FILEDU.S. PROVISIONAL PATENT APPLICATIONST&K #Serial NumberTitleFiling DateTH 159960/177,999Toroidal Choke Inductor for Wireless CommunicationJan. 24, 2000and ControlTH 160060/178,000Ferromagnetic Choke in WellheadJan. 24, 2000TH 160260/178,001Controllable Gas-Lift Well and ValveJan. 24, 2000TH 160360/177,883Permanent, Downhole, Wireless, Two-Way TelemetryJan. 24, 2000Backbone Using Redundant Repeater, SpreadSpectrum ArraysTH 166860/177,998Petroleum Well Having Downhole Sensors,Jan. 24, 2000Communication, and PowerTH 166960/177,997System and Method for Fluid Flow OptimizationJan. 24, 2000TS 618560/181,322A Method and Apparatus for the OptimalFeb. 9, 2000Predistortion of an Electromagnetic Signal in aDownhole Communications SystemTH 1599x60/186,376Toroidal Choke Inductor for Wireless CommunicationMar. 2, 2000and ControlTH 1600x60/186,380Ferromagnetic Choke in WellheadMar. 2, 2000TH 160160/186,505Reservoir Production Control from Intelligent WellMar. 2, 2000DataTH 167160/186,504Tracer Injection in a Production WellMar. 2, 2000TH 167260/186,379Oilwell Casing Electrical Power Pick-Off PointsMar. 2, 2000TH 167360/186,394Controllable Production Well PackerMar. 2, 2000TH 167460/186,382Use of Downhole High Pressure Gas in a Gas LiftMar. 2, 2000WellTH 167560/186,503Wireless Smart Well CasingMar. 2, 2000TH 167760/186,527Method for Downhole Power Management UsingMar. 2, 2000Energization from Distributed Batteries or Capacitorswith Reconfigurable DischargeTH 167960/186,393Wireless Downhole Well Interval Inflow andMar. 2, 2000Injection ControlTH 168160/186,394Focused Through-Casing Resistivity MeasurementMar. 2, 2000TH 170460/186,531Downhole Rotary Hydraulic Pressure for ValveMar. 2, 2000ActuationTH 170560/186,377Wireless Downhole Measurement and Control ForMar. 2, 2000Optimizing Gas Lift Well and Field PerformanceTH 172260/186,381Controlled Downhole Chemical InjectionMar. 2, 2000TH 172360/186,378Wireless Power and Communications Cross-BarMar. 2, 2000Switch The current application shares some specification and figures with the following commonly owned and concurrently filed applications, all of which are hereby incorporated by reference: COMMONLY OWNED AND CONCURRENTLY FILED U.S PATENT APPLICATIONST&K #Serial NumberTitleFiling DateTH 1601US10/220,254Reservoir Production Control from Intelligent WellAug. 29, 2002DataTH 1672US10/220,402Oil Well Casing Electrical Power Pick-Off PointsAug. 29, 2002TH 1673US10/220,252Controllable Production Well PackerAug. 29, 2002TH 1674US10/220,249Use of Downhole High Pressure Gas in a Gas-LiftAug. 29, 2002WellTH 1675US10/220,195Wireless Smart Well CasingAug. 29, 2002TH 1677US10/220,253Method for Downhole Power Management UsingAug. 29, 2002Energization from Distributed Batteries orCapacitors with Reconfigurable DischargeTH 1679US10/220,453Wireless Downhole Well Interval Inflow andAug. 29, 2002Injection ControlTH 1704US10/220,326Downhole Rotary Hydraulic Pressure for ValveAug. 29, 2002ActuationTH 1705US10/220,455Wireless Downhole Measurement and Control ForAug. 29, 2002Optimizing Gas Lift Well and Field PerformanceTH 1722US10/220,372Controlled Downhole Chemical InjectionAug. 30, 2002TH 1723US10/220,652Wireless Power and Communications Cross-BarAug. 29, 2002Switch The current application shares some specification and figures with the following commonly owned and previously filed applications, all of which are hereby incorporated by reference: COMMONLY OWNED AND PREVIOUSLY FILED U.S PATENT APPLICATIONST&K #Serial NumberTitleFiling DateTH 1599US09/769,047Choke Inductor for Wireless Communication andOct. 20, 2003ControlTH 1600US09/769,048Induction Choke for Power Distribution in PipingJan. 24, 2001StructureTH 1602US09/768,705Controllable Gas-Lift Well and ValveJan. 24, 2001TH 1603US09/768,655Permanent Downhole, Wireless, Two-WayJan. 24, 2001Telemetry Backbone Using Redundant RepeaterTH 1668US09/768,046Petroleum Well Having Downhole Sensors,Jan. 24, 2001Communication, and PowerTH 1669US09/768,656System and Method for Fluid Flow OptimizationJan. 24, 2001TS 6185US09/779,935A Method and Apparatus for the OptimalFeb. 8, 2001Predistortion of an Electro Magnetic Signal in aDownhole Communications System The benefit of 35 U.S.C. § 120 is claimed for all of the above referenced commonly owned applications. The applications referenced in the tables above are referred to herein as the “Related Applications.”
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTUS01/06800 | 3/2/2001 | WO | 00 | 8/29/2002 |
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