Patent Application
20120037584
The invention relates to a traction rod for bracing a crane jib according to the preamble of claim 1.
Cranes with crane jibs are disclosed, for example, in DE 20 2008 006 167 U1. The crane jibs can hereby be braced with rope-shaped elements or with tubular elements connected with one another in an articulated manner.
It is known to construct rod-shaped elements embodied as traction rods from tube sections having forked-shaped end pieces welded to the ends as coupling elements. The individual traction rods are then coupled to one another at the fork-shaped end pieces in an articulated manner with a bolt connection to produce the required length.
Such cranes which may be constructed, for example, as lattice boom cranes are subjected during operation to high dynamic stress, which also has an effect on the traction rods of the bracing.
Disadvantageously, the weld connections between tube and coupling element of welded traction rods have an increased sensitivity to notches and are therefore at risk for increased fatigue crack formation in the region of the weld seam. The fatigue strength of such traction rods is thereby significantly reduced, resulting in high costs due to the risk for early failures.
It is an object of the invention to provide a traction rod for bracing a crane jib which does not exhibit the aforedescribed disadvantages and can be produced cost-effectively.
This object is attained with the preamble in conjunction with the characterizing features of claim 1. Advantageous embodiments are recited in the dependent claims.
According to the teaching of the invention, the tubular body and the coupling elements are constructed from a one-piece tube section, wherein each of the coupling elements is implemented as a wall thickening of an end of the tubular body, wherein the ends are sized so as to prevent weakening in the cross-section of the nominal wall thickness of the coupling elements in the region of the bolt connection, which has to be taken into account when calculating the load bearing capacity of the tubular body, and wherein the transition regions of the respective wall thickening to the tubular body include a projection-free transition for increasing the fatigue strength.
According to the invention, the wall thickening can be attained with an enlarged outside diameter and/or with a reduced inside diameter.
The advantage of the traction rod according to the invention is, on one hand, that the manufacture is significantly more cost-effective due to the one-part construction and, on the other hand, a significantly improved fatigue strength of the traction rod is attained as a result of the calculated full load-bearing capacity of the tube cross-section in the region of the bolt connection.
In a first advantageous variant of the method according to the invention, the wall thickening is produced by upsetting, in particular by hot upsetting of the tube end.
Advantageously, the upsetting process is performed so that the transitions from the tube to the coupling element generated during upsetting are produced without shoulders and with the lowest possible number of notches. To this end, the transitions have the greatest possible radius. Optionally, these transitions can also be produced by mechanical machining.
The transitions formed in this way result in a continuous and notch-free transition to the region of the tube that is not thickened. This advantageously ensures a low stress concentration factor in the transition zone.
According to another advantageous embodiment of the invention, the wall of the tube end can also be thickened by an overlay weld or by sintering, followed by mechanical machining.
In the aforementioned variants of the method, producing the wall thickening is completely decoupled from the rolling process. In this way, tubes, for example tubes held in inventory which were originally not intended for the described application, can be provided with a wall thickening and subjected to a corresponding mechanical machining process at a later time.
The tube ends may already be thickened during manufacture of the hot-rolled seamless tube, if this were considered to be advantageous from a production standpoint. For example, a larger outside diameter is produced by moving the rollers apart at the tube ends, while an enlarged inside diameter is produced, for example, with a suitably constructed interior tool.
Advantageous features, advantages and details of the invention are described in the following description of exemplary embodiments.
The illustrated FIGURE shows the respective ends of a traction rod according to the invention.
The traction rod 1 has a tubular body 2 with coupling elements 3 disposed at its ends, wherein the coupling elements 3 are implemented, according to the invention, as a wall thickening of the tube. In this example, the wall thickening is realized with an enlarged outside diameter; however, the wall thickening can also be realized with a reduced inside diameter.
According to the invention, the transitions 7 from the wall thickening to the tubular body 2 are implemented without a projection and with a low number of notches in order to attain a highest possible fatigue strength of the traction rod in operation.
Each of the coupling elements 3 has a bore 4, so that the traction rods can be connected with one another in an articulated chain-like manner. To this end, extra-long bolts 5 are inserted into the bores 4 so that the ends protruding from both sides of the coupling element 3 can be connected with safety tabs and thus secured against detachment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2009 008 809.1 | Feb 2009 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/DE2010/000180 | 2/5/2010 | WO | 00 | 10/17/2011 |
