The present invention relates to aerodynamic drag reduction methods. The invention relates more particularly to a wheel fairing apparatus for reducing underbody drag of a vehicle that is produced by a rear wheel assembly (e.g. trailer wheels) supporting the vehicle at a rear end thereof.
It is well known in the art of vehicle design that the fuel consumption of a vehicle associated with its movement is directly related to certain aerodynamic characteristics of the vehicle, such as the aerodynamic drag of the vehicle expressed as the drag coefficient, Cd. As the aerodynamic drag experienced by a vehicle increases, the fuel costs also correspondingly increase due to the greater energy required to overcome the drag. For example, for a vehicle traveling 70 mph on a roadway, approximately 65% of the total fuel consumption of its engine is used to overcome aerodynamic drag. Thus, even a slight reduction in the aerodynamic drag coefficient of the vehicle can result in a significant improvement in fuel economy. This is especially true for bluff body vehicles, such as semi-trailer trucks (“semi's”) and other heavy vehicles having a tall and wide frontal profile, as well as a high ground clearance of the vehicle's underside due to the use of high profile wheels.
One of the sources of aerodynamic drag on bluff body vehicles such as semis is underbody drag caused by airflow impinging upon and separating from the trailer's rear wheel assembly 18 at the rear end 16 of the semi-trailer body 14. In
Thus there is a need for an aerodynamic drag reduction apparatus which reduces underbody drag of a vehicle, especially bluff body heavy vehicles such as semis, caused by airflow impingement on and separation from the high profile/wide wheels of the rear wheel assembly supporting the rear end of the vehicle body.
One aspect of the present invention includes a wheel fairing for use with one of a left-side wheel set or a right-side wheel set of a rear wheel assembly supporting a trailer body at a rear end thereof for reducing aerodynamic drag caused by the one wheel set, comprising: a fairing body having a longitudinal axis, first and second ends along the longitudinal axis, and a tapered aerodynamic surface extending between the first and second ends, said tapered aerodynamic surface having a substantially U-shaped cross-section that tapers from the second end to the first end and that has a width and height at the second end that is substantially equivalent to a width and height respectively of the one wheel set; and means for securing the fairing body to an underside of the trailer body so that the second end of the fairing body is adjacent to an exposed rolling surface of the one wheel set.
Another aspect of the present invention includes a wheel fairing set for reducing aerodynamic drag caused by each of the left-side and right side wheel sets of a rear wheel assembly supporting a trailer body at a rear end thereof, comprising: a pair of fairing bodies including left-side and right-side fairing bodies each having a longitudinal axis, first and second ends along the longitudinal axis, and a tapered aerodynamic surface extending between the first and second ends, said tapered aerodynamic surface having a substantially U-shaped cross-section that tapers from the second end to the first end and that has a width and height at the second end that is substantially equivalent to a width and height respectively of a corresponding one of the left-side and right-side wheel sets; and means for securing the pair of fairing bodies to an underside of and at the same longitudinal position along the trailer body, so that for each of the fairing bodies, the second end is adjacent to an exposed rolling surface of the corresponding to one of the left-side and right side wheel sets.
And another aspect of the present invention includes a wheel fairing set for reducing aerodynamic drag caused by each of the left-side and right side wheel sets of a rear wheel assembly supporting a trailer body at a rear end thereof, comprising: a first pair of nose fairing bodies including left-side and right-side nose fairing bodies each having a longitudinal axis, first and second ends along the longitudinal axis, a tapered aerodynamic surface extending between the first and second ends, said tapered aerodynamic surface having a substantially U-shaped cross-section that tapers from the second end to the first end and that has a width and height at the second end that is substantially equivalent to a width and height respectively of a corresponding one of the left-side and right-side wheel sets, and a base surface transversely connected to the tapered aerodynamic surface at the second end; means for securing the first pair of nose fairing bodies to an underside of the trailer body and upstream of the corresponding one of the left-side and right-side wheel sets, so that for each of the nose fairing bodies of the first pair, the second end is adjacent an exposed front-facing rolling surface of the corresponding to one of the left-side and right side wheel sets, so as to deflect airflow away from the exposed front-facing rolling surfaces of the left-side and right-side wheel sets and reduce the incident pressure thereon; a second pair of tail fairing bodies including left-side and right-side tail fairing bodies each having a longitudinal axis, first and second ends along the longitudinal axis, a tapered aerodynamic surface extending between the first and second ends, said tapered aerodynamic surface having a substantially U-shaped cross-section that tapers from the second end to the first end and that has a width and height at the second end that is substantially equivalent to a width and height respectively of a corresponding one of the left-side and right-side wheel sets, and a base surface transversely connected to the tapered aerodynamic surface at the second end; and means for securing the second pair of tail fairing bodies to an underside of the trailer body and downstream of the corresponding one of the left-side and right-side wheel sets, so that for each of the tail fairing bodies of the second pair, the second end is adjacent an exposed rear-facing rolling surface of the corresponding one of the left-side and right side wheel sets, so as to reduce the size of a recirculation zone formed under the trailer body immediately downstream of the corresponding one of the left-side and right-side wheel sets.
The present invention is directed to a wheel fairing apparatus and preferably a set of wheel fairings for reducing aerodynamic drag caused by the left-side and right side wheel sets of a rear wheel assembly supporting a trailer body at its rear end. The wheel fairing generally includes two main components: (1) a fairing body, and (2) means for securing the fairing body to an underside of the trailer body. The fairing body includes a tapered aerodynamic surface with a substantially U-shaped cross-section that tapers from a second end to a first end along a longitudinal axis. In particular, the width and height of the U-shaped cross-section at the second end is substantially equivalent to a width and height, respectively, of a corresponding one of the left-side and right-side wheel sets. The fairing body may be generally constructed from a rigid material, such as any variety of lightweight rigid plastics, sheet metals, fiberglass, other composites, etc. known in the art, and the tapered aerodynamic surface in particular may be constructed as a single continuously curved surface, or as multiple panel sections joined together.
The fairing body also may include a base surface that is transversely connected to the tapered aerodynamic surface at the second end and with a substantially same cross-sectional profile as one of the left-side or right-side wheel sets. And the means for securing the fairing body functions to secure each fairing body to an underside of the trailer body either upstream (as a nose fairing) or downstream (as a tail fairing) of one of the left-side or right-wide wheel sets of the rear wheel assembly so that the second end is adjacent to an exposed rolling surface of the left-side or right side wheel set. It is appreciated that the wheel fairing body may be optimized in various ways, such as by changing the length of the fairing body, by rounding and contouring its edges, etc., preferably using computational fluid dynamics (CFD) simulation methods.
When secured and used as a nose fairing and placed in a flow stream (i.e. when the semi travels forward), the tapered aerodynamic surface of the wheel fairing operates to deflect airflow away from the rolling surface of the corresponding one of the left-side or right side wheel sets to reduce the incident pressure thereon. And when secured and used as a tail fairing and placed in a flow stream, the tapered aerodynamic surface of the wheel fairing is designed to reduce the size of a recirculation zone formed under the trailer body immediately downstream of the corresponding one of the left-side and right-side wheel sets. And in addition to its drag reduction benefits, use of the wheel fairing apparatus and set of the present invention may also provide various operational advantages. For example, the fairing is completely passive such that it does not require any driver involvement for deployment or proper functioning. Therefore, once it is installed on the trailer, it does not require any further attention. Also the trailer underside location of the wheel fairings does not limit access to the trailer rear, which will allow shipping and receiving handlers to easily open and close the trailer cargo doors. It is appreciated that the term “wheel fairing” is used herein as a member, structure, or external surface of a vehicle whose primary function is to produce a smooth outline and to reduce aerodynamic drag caused by the wheels of the vehicle. And it is appreciated that the means for securing the fairing body can include various types of common mounting hardware such as but not limited to fasteners, bolts, nuts, screws, rivets, clamps, latches, hooks, ties, adhesives, magnets, etc. or other conventional and unconventional securing methods and devices known in the art for temporary or permanent securement.
It is also appreciated that while the conventional semi-trailer truck is used herein as a representative vehicle and an exemplary application to illustrate functionality and mounting arrangements of the present invention, the wheel fairing apparatus and set is generally for use with any vehicle having a rear wheel assembly with a frontal wheel profile that is exposed to direct airflow impingement due to a high ground clearance of the vehicle body. As such, and as used herein and in the claims, the term “trailer body” is defined to include any high ground clearance vehicle body supported by a rear wheel assembly at a rear or trailing end of the vehicle. The frontal wheel profile (surface area of a wheel as seen from the front) of the rear wheel assembly is typically very tall on such high ground clearance vehicles due to the use of large high profile tires, and also very wide due to the use of multiple wheels per side (left/right) per axle. It is also appreciated that rear wheel assemblies of conventional trailers may include one or more axles and supporting linkages, with each axle having one or more wheels positioned together on the left side of the trailer, and one or more wheels positioned on the right side of the trailer. As such, and as used herein and in the claims, “rear wheel assembly” includes all axles, wheels, tires, differentials, and other wheel/axle-related structures, such as struts, shocks, springs, control arms, linkages, etc. provided to support the rear end 16 of the trailer body and located below the underside thereof. Furthermore, as used herein and in the claims, the terms “left-side wheel set” and “right-side wheel set” are considered subsets of the rear wheel assembly, with each wheel set including all the wheels of the rear wheel assembly located on its respective side.
The accompanying drawings, which are incorporated into and form a part of the disclosure, are as follows:
Turning now to the drawings,
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While particular embodiments and parameters have been described and/or illustrated, such are not intended to be limiting. Modifications and changes may become apparent to those skilled in the art, and it is intended that the invention be limited only by the scope of the appended claims.
This application claims priority in provisional application filed on Sep. 17, 2008, entitled “Drag Reduction of a Heavy Vehicle by Means of Trailer Wheel Fairings” Ser. No. 61/097,806, by Jason M. Ortega et al, and incorporated by reference herein.
The United States Government has rights in this invention pursuant to Contract No. DE-AC52-07NA27344 between the United States Department of Energy and Lawrence Livermore National Security, LLC for the operation of Lawrence Livermore National Laboratory.
Number | Date | Country | |
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61097806 | Sep 2008 | US |