The field of representative embodiments of this disclosure relates to audio power reproduction methods, circuits and systems that use movement of a transducer to cool the transducer voice coil.
Voice coil-based acoustic output transducers, such as micro speakers and haptic feedback devices that may be included in personal devices, typically contain a voice coil that is energized by an amplifier or pulse-width modulator output. Typically, electrically-induced failure of a micro-speaker is due to either overcurrent through the voice coil resulting in immediate catastrophic failure, or thermal failure caused by overheating of the voice coil, which may melt the voice coil conductor or insulation, demagnetize the permanent magnet of the transducer, or cause other overheating-related failures such as melting of a plastic frame. Therefore, thermal limits set an upper bound on energy that may be provided to an electroacoustic transducer and thus on the maximum acoustic output that may be produced by a device. Similarly, haptic devices have tactile vibration limits determined by thermal limitations.
Typical thermal protection techniques for use in protecting speakers involve either absolute and conservative limits on voice coil excursion and power dissipation, such as a thermal protection switch mounted on the frame of a loudspeaker. More sophisticated techniques applicable to all speakers including micro-speakers use a feedback system in which a temperature of the voice coil is estimated from a calculation of voice coil resistance based on measurements of voltage and current at the terminals of the transducer. The power output circuit can either be shut down or the amplitude of the power output signal reduced in order to prevent transducer failure. In other solutions, such as that disclosed in U.S. Pat. No. 6,771,791, cooling of a loudspeaker voice coil is provided by a mechanical design of the loudspeaker that causes the loudspeaker to act as an air pump, so that as the loudspeaker is operated, the loudspeaker self-cools.
Therefore, it is advantageous to provide techniques for reducing or preventing thermal overload in micro-speakers.
Thermal protection of an electromechanical transducer may be achieved in systems, circuits, computer program products and their methods of operation.
The methods, systems, circuits and computer program products thermally protect an electromechanical transducer that reproduces an input signal by determining an indication of a temperature of a voice coil of the electromechanical transducer and comparing the indication of the temperature of the voice coil to a thermal limit of the transducer. In response to the thermal limit of the transducer being exceeded by the indication of the temperature of the voice coil, a cooling component is introduced to the output signal that drives the transducer. The cooling component is a signal having a frequency within a low-frequency resonance portion of the response of the electromechanical transducer, so that additional air convection is caused at the transducer to remove heat from the voice coil due to the cooling component of the output signal.
The summary above is provided for brief explanation and does not restrict the scope of the Claims. The description below sets forth example embodiments according to this disclosure. Further embodiments and implementations will be apparent to those having ordinary skill in the art. Persons having ordinary skill in the art will recognize that various equivalent techniques may be applied in lieu of, or in conjunction with, the embodiments discussed below, and all such equivalents are encompassed by the present disclosure.
The present disclosure encompasses methods, systems, circuits and computer program products that provide an output signal to drive an electromechanical transducer, which may be a micro-speaker, haptic or other form of electromechanical or electroacoustic transducer based on an input signal. The techniques illustrated herein provide thermal protection by air-cooling the transducer by convention caused by the introduction of a cooling component to the output signal that drives the electromechanical transducer. The methods, systems, circuits and computer program products determine an indication of a temperature of a voice coil of the electromechanical transducer and compare the indication of the temperature of the voice coil to a thermal limit of the transducer. If the thermal limit of the transducer is exceeded by the indication of the temperature of the voice coil, the cooling component is introduced to the output signal that drives the transducer. The cooling component is a signal having a frequency within a low-frequency resonance portion of the response of the electromechanical transducer, so that additional air convection is caused at the transducer to remove heat from the voice coil due to the cooling component of the output signal.
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While the description above with reference to the Figures has been generally directed toward circuits and systems that drive micro-speakers, other electroacoustic transducers such as haptic feedback devices that include voice coils or motor windings may be driven by circuits and systems according to the embodiments of the disclosure described above. However, some modifications may be required for haptic devices to provide cooling when driven by signals having a cooling component, i.e., a signal at or near a resonant frequency of the transducer.
As mentioned above portions or all of the disclosed process may be carried out by the execution of a collection of program instructions forming a computer program product stored on a non-volatile memory, but that also exist outside of the non-volatile memory in tangible forms of storage forming a computer-readable storage medium. The computer-readable storage medium may be, for example, but is not limited to, an electronic storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination of the foregoing. Specific examples of the computer-readable storage medium include the following: a hard disk, semiconductor volatile and non-volatile memory devices, a portable compact disc read-only memory (CD-ROM) or a digital versatile disk (DVD), a memory stick, a floppy disk or other suitable storage device not specifically enumerated. A computer-readable storage medium, as used herein, is not to be construed as being transitory signals, such as transmission line or radio waves or electrical signals transmitted through a wire. It is understood that blocks of the block diagrams described above may be implemented by computer-readable program instructions. These computer readable program instructions may also be stored in other storage forms as mentioned above and may be downloaded into a non-volatile memory for execution therefrom. However, the collection of instructions stored on media other than the non-volatile memory described above also form a computer program product that is an article of manufacture including instructions which implement aspects of the functions/actions specified in the block diagram block or blocks, as well as method steps described above.
In summary, this disclosure shows and describes circuits, systems, methods and computer program products that provide a power output signal to an electromechanical transducer. The method is a method of operation of the systems, circuits and computer program product. The system and circuit include a sensing circuit for determining an indication of a temperature of a voice coil of the electromechanical transducer, an amplifier for generating the output signal from the input signal, and a signal processing circuit that compares the indication of the temperature of the voice coil to a thermal limit of the transducer and responsive to the thermal limit of the transducer being exceeded by the indication of the temperature of the voice coil, introduces a cooling component to the input signal. The cooling component is a signal having a frequency within a low-frequency resonance portion of the response of the electromechanical transducer, such that additional air convection is caused at the transducer to remove heat from the voice coil due to the cooling component of the input signal.
The electromechanical transducer may be a micro-speaker, and the low-frequency resonance portion of the response of the electromechanical transducer may be within an audible frequency range. The electromechanical transducer may alternatively be a haptic feedback device. The signal processing circuit may further determine whether the input signal contains energy at frequencies that are masked or at which the transducer has a reduced response such that energy would be expended reproducing portions of the input signal that would not be perceived by a listener, remove portions of the output signal that correspond to the energy that would be expended reproducing the portions of the input signal that would not be perceived by a listener, and selectively, in response to the thermal limit of the transducer being exceeded by the indication of the temperature of the voice coil, not removing the portions of the output signal having a frequency within a low-frequency resonance portion of the response of the micro-speaker. The signal processing circuit may further filter the input signal with a response simulating a frequency response of the transducer, compare the filtered input signal with a frequency-dependent threshold of hearing, and remove portions of the output signal that have an amplitude below the frequency-dependent threshold of hearing. The signal processing circuit may further split the input signal into first input signal components in a first frequency band including the resonance portion of the response of the electromechanical transducer and second input signal components in a second frequency band including frequencies above the first frequency band, and selectively remove the portions of the output signal having a frequency within the low-frequency resonance portion of the response of the micro-speaker so that the first input signal components as represented in the output signal are not removed. The signal processing circuit may further split the input signal into first input signal components in a first frequency band including the resonance portion of the response of the micro-speaker and second input signal components in a second frequency band including frequencies above the first frequency band, and may introduce the cooling component by increasing a gain applied to the first input signal components as represented in the output signal. The signal processing circuit may include a processor core and a memory coupled to the processor core storing program instructions for comparing the indication of the temperature of the voice coil to the thermal limit of the transducer and responsive to the thermal limit of the transducer being exceeded by the indication of the temperature of the voice coil, introducing the cooling component to the input signal.
The transducer may be mounted in a housing, and the resonant frequency of the transducer may be shifted by introducing a mechanical loading to the transducer. The electromechanical transducer may be a micro-speaker, the low-frequency resonance portion of the response of the electromechanical transducer may be within an audible frequency range, and the mechanical loading may be provided by another passive or active speaker mounted in the housing. The signal processing circuit may split the input signal into first input signal components in a first frequency band including the resonance portion of the response of the electromechanical transducer and second input signal components in a second frequency band including frequencies above the first frequency band, and the cooling component may be introduced by increasing a gain applied to the first input signal components as represented in the output signal. The micro-speaker may have multiple voice coils, including the voice coil and multiple corresponding diaphragms mechanically coupled to one of the multiple voice coils, and the cooling component may be imposed differentially across the multiple voice coils so that the diaphragms move in opposite directions causing acoustic cancelation of the cooling component. The output signal may be imposed across the multiple voice coils so that the diaphragms move in the same direction in response to the input signal. The micro-speaker may be a first micro-speaker having a first voice coil and a second micro-speaker may be provided having a second voice coil. The first micro-speaker and the second micro-speaker may be acoustically coupled via one or more air passages of a housing in which the first and second micro-speakers are mounted, and the cooling component may be imposed in opposing phases across the first and second voice coils so that the diaphragms move in opposite directions causing acoustic cancelation of the cooling component, while the output signal may be imposed across the first and second voice coils in an in-phase relationship so that the diaphragms move in the same direction in response to the input signal. The first micro-speaker and the second micro-speaker may be mounted on opposite sides of the housing, and the in-phase relationship may be provided by a first signal provided to the first voice coil representing the input signal and a second signal provided to the second voice coil representing an inversion of the input signal.
While the disclosure has shown and described particular embodiments of the techniques disclosed herein, it will be understood by those skilled in the art that the foregoing and other changes in form, and details may be made therein without departing from the spirit and scope of the disclosure. For example, the techniques shown above may be applied in systems with other types of transducers, such as linear motors.
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