1. Field of the Invention
The present invention relates to electro-dynamic transducer motor structures and, more particularly, to enhanced magnetic circuits in loudspeaker drivers.
2. Discussion of the Prior Art
Loudspeakers such as shown in commonly-owned U.S. Pat. No. 7,684,582 and in U.S. Pat. No. 7283,642 (Milot et al) convert electrical signal energy into acoustic energy by driving a diaphragm.
The dome-shaped diaphragm 16 and the coil 15 of the Milot patent are connected to and supported by a surrounding chassis 17 by a peripheral suspension 18 to permit tweeter diaphragm movement. The distal projection or protrusion 14′ of the rear pole piece 14 is open at its center for the passage of conductive (positive and negative) audio signal leads 40 which are connected to the coil 15 to drive the diaphragm. The rear pole piece 14 and the front pole piece 12 may be annular, or ring shaped, are disposed at respective opposing poles of the magnet 13 and may be made of metal, such as soft iron. In this prior art tweeter, the magnetic circuit which directs flux from magnet 13 into annular magnetic gap 210 includes a first grooved surface 205 in the inner edge of the front plate 12 opposing a second grooved surface 206 in the outer circumferential edge of the sidewall of distal projection 14′, and those opposing grooved surfaces are intended to create distinct “zones” within magnetic gap 210, although the Milot patent does not exactly show how the magnetic flux lines are affected.
That the pole piece is the magnetic circuit choke point for a transducer motor is particularly true for tweeters such as those shown in
There is a need, therefore, for a practical and effective structure and method to enhance the performance of magnetic circuits, especially those used loudspeaker motors such as tweeter motors.
In accordance with the present invention, a transducer motor is configured to provide higher flux than can be achieved using prior art motor structures. The method of the present invention specifically applies to so-called under hung motors with standard (e.g., ceramic) magnets, such as are commonly used for tweeters, but persons having skill in the art will see that the instant method and structure could be applied to a variety of transducer configurations. In an electro-dynamic transducer motor, higher flux is desirable to achieve either higher output levels (sensitivity) or increased linear output (lower distortion), or a combination of both.
In a typical prior art transducer motor (e.g., as shown in
Force=B×L×I (1)
where B is the flux density, or strength, of the magnetic field, L is the effective length of the conductor in the voice coil and I is the current in the voice coil. In high performance loudspeakers, it is important to have a high flux level and a linear flux level over the range of motion of the voice coil to reduce distortion. The current invention provides both higher flux levels and longer linear flux range than prior art motor structures.
As noted above, the pole piece in the magnetic circuit of a typical well designed transducer motor was the choke point for the magnetic flux, that is, the pole usually controlled the overall reluctance of the circuit and the amount of magnetic flux in the circuit was controlled by the amount of reluctance. (In a first order approximation, reluctance in a circuit element is inversely proportional to the cross sectional area normal to the direction of the flux lines and is proportional to the length of the circuit element, where the length is defined as the dimension of the element parallel to the flux lines.) That the pole is the choke point is particularly true for tweeters, where low mass and small diameter are crucial. The flux carrying capacity of the pole piece limits the thickness of the front plate to maintain high levels of magnetic saturation. The high levels of saturation are necessary to reduce overall inductance and non-linear inductance effects.
The pole reluctance limits both the useful gap width and the largest permanent magnet size that can be effectively utilized. The present invention is directed to a pole with minimal reluctance that allows the use of larger magnets, thicker front plates and realizes higher flux density in the air gap. The lower reluctance is achieved by increasing the pole piece outside diameter at all points outside of the gap and the area swept out by the voice coil at maximal inward excursion. In accordance with the present invention, by increasing the pole diameter over a substantial amount of its distally projecting length (but not extending into the magnetic gap), the cross sectional area is increased, which reduces the reluctance. Persons skilled in the art will see that the increase in pole projection diameter must be balanced against the adverse effects of providing fringing flux paths that divert flux away from the focused flux in the gap, and that the increase in diameter must be located proximally spaced from the magnetic gap so that the voice coil will not contact the pole projection's larger diameter sidewall segment during any achievable voice coil bobbin excursion.
In general terms, the magnetic structure of a transducer motor in accordance with the invention includes an annular permanent magnet having a central lumen defined around a central axis and having an axial length, with a first pole at a first surface of the permanent magnet and a second pole at a second surface of the magnet. The magnetic structure also has an annular front plate proximate the magnet's first surface, the front plate having a central lumen defining an inner edge with a thickness defined as front plate inner edge axial length, where the front plate lumen has a selected lumen inside diameter. A rear pole piece proximate the magnet's second surface has a distally, or upwardly, projecting axially aligned pole piece segment configured to be received in the magnet's central lumen and having a sidewall with an outer circumferential edge. An annular magnetic gap is defined between the inner edge of the front plate and the outer circumferential edge of the sidewall of the distally projecting pole piece segment. The distally projecting axially aligned pole piece segment's sidewall has a reluctance-reducing segment having an enlarged outside diameter and this tapers distally into a distal segment having a second outside diameter which is smaller than the enlarged outside diameter. The outside diameter of the distally projecting pole piece's reluctance-reducing enlarged segment can be larger than the front plate lumen's inside diameter.
The magnetic circuit structure of the present invention thus includes a pole with minimal reluctance that allows the use of larger magnets, thicker front plates and realizes higher flux density in the air gap. The lower reluctance is achieved by increasing the pole outside diameter at all points proximally spaced from and outside of the gap and the area swept out by the reciprocating voice coil bobbin at maximal inward excursion.
By increasing the pole diameter over a substantial amount of its distally projecting length, the cross sectional area is increased, which reduces the reluctance. Persons of skill in the art will appreciate that the increase in pole projection outside diameter must be balanced with the potential to provide flux paths that divert flux away from the gap, and that the increase in diameter must be located so that the voice coil bobbin will not contact the pole during any achievable excursion.
The above and still further features and advantages of the present invention will become apparent upon consideration of the following detailed description of a specific embodiment thereof, particularly when taken in conjunction with the accompanying drawings, wherein like reference numerals in the various figures are utilized to designate like components, and wherein:
Turning now to a more detailed description of the loudspeaker motor of the present invention,
As illustrated in
The motor 50 also incorporates a lower or rear pole piece 80 mounted on and in contact with the lower surface 56 of the permanent magnet 52. Pole piece 80 is generally annular, with an outer cylindrical wall 82 and upper and lower surfaces 84 and 86, with the upper surface 84 engaging the lower surface 56 of the permanent magnet. A central, axially aligned, distally-projecting portion 90 of the lower, or rear pole piece 80 includes a first, larger-diameter portion 92 that protrudes upwardly through the central lumen, or aperture 57 of the permanent magnet, and a second, stepped-down smaller diameter upper segment 94 that protrudes upwardly into and through the central aperture 64 of the front plate 62. This central portion 90 of the lower pole piece is generally cylindrical and has an outer wall 96 that has an enlarged pole diameter 98 in its lower segment 92, which is centrally located in, and is spaced from, the inner wall 58 of the permanent magnet. As illustrated in
The permanent magnet 52 generates a magnetic field, illustrated by flux lines 120 in
The magnetic circuit structure 50 of the present invention provides both higher flux levels and longer linear flux range than prior art motor structures. As noted above, the amount of magnetic flux in the circuit is controlled by the reluctance of the circuit. The reluctance in a given circuit element is inversely proportional to the cross sectional area of that element normal to the direction of the flux lines such as those illustrated in
Since pole reluctance limits both the useful gap width and the largest magnet size that can be effectively utilized, a solution was sought which would minimize the effect of pole reluctance, but without adversely effecting magnetic flux in the gap. The magnetic circuit of present invention as illustrated in
In accordance with the present invention, by increasing the pole diameter 98 over a substantial amount of its distally (upwardly, as viewed in
Referring now to
As has been described above, the invention includes a magnetic circuit having a distally projecting pole piece member with minimal reluctance that allows the use of larger magnets, thicker front plates and realizes higher flux density in the air gap. The lower reluctance is achieved by increasing the distally projecting pole piece's outside diameter at all points spaced from and thus outside of the magnetic gap and outside the area swept by the voice coil at its maximum inward excursion (see
By increasing the distally projecting pole piece diameter over a substantial amount of its distally projecting length, the effective cross sectional area of the distally projecting pole piece is increased, thereby reducing the reluctance of this element of the magnetic circuit. Persons of skill in the art will see that the increase in diameter must be balanced with the potential to provide flux paths that divert flux away from the gap, and that the increased pole piece diameter must be located so that the voice coil will not contact the pole during any achievable excursion.
It will be appreciated by persons having skill in the art that the structure and method of the present invention can be used to provide gap flux enhancement by reduction of magnetic circuit reluctance in alternative magnetic circuit configurations. For example, the structure and method of the present invention may be applied to the outer magnetic path in pot type (cup type) speaker motor structures such as the structure 160 illustrated in
The magnetic circuit structure 160 of the present invention provides both higher flux levels and longer linear flux range than prior art pot-type motor structures. As noted above, the amount of magnetic flux in the circuit is controlled by the amount of reluctance, where reluctance in a given circuit element is inversely proportional to the cross sectional area normal to the direction of the flux lines, and is proportional to the length of the circuit element, where the length is defined as the dimension of the element parallel to the flux lines, and the flux carrying capacity of the pot limits the thickness of the front plate to maintain high levels of magnetic saturation. The high levels of saturation are necessary to reduce overall inductance and non-linear inductance effects.
In general terms, the magnetic structure of transducer motor 160, as illustrated in
The distally projecting sidewall's reluctance reducing thicker proximal segment's inside diameter 194 can be smaller than the front plate's outside diameter, and the sidewall's thicker proximal segment tapers at 196 to the thinner distal segment thickness at 184 at an axial length far enough from the magnetic gap to avoid creating excessive flux fringing (or loss of focus) away from the gap. It will be appreciated by persons of skill in the art that any increase in proximal sidewall segment thickness must be balanced with the potential to provide flux paths that divert flux away from the gap, and that the increase in distally projecting sidewall thickness must be located so that the voice coil which is to hang in the gap (not shown) will not contact the sidewall during any achievable excursion.
Having described preferred embodiments of a new and improved method, it is believed that other modifications, variations and changes will be suggested to those skilled in the art in view of the teachings set forth herein. It is therefore to be understood that all such variations, modifications and changes are believed to fall within the scope of the present invention as defined in the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 61/858,446 of Timothy A. Gladwin et al, filed Jul. 25, 2013 and entitled “Transducer Motor Structure with Enhanced Flux”, the disclosure of which is hereby incorporated herein in its entirety by reference. This application is also directed to improvements in Loudspeakers such as those described in commonly-owned U.S. Pat. No. 7,684,582, the entire disclosure of which is incorporated herein in its entirety.
Number | Date | Country | |
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61858446 | Jul 2013 | US |