The present invention relates to a transducer, and in particular, to an acoustic transducer which can be used as a sound wave transmitter that emits a sound wave and a sound wave receiver (microphone) that receives the sound wave. In particular, the present invention relates to an ultrasonic transmitter-receiver capable of transmitting and receiving an ultrasonic wave.
U.S. Patent Application Publication No. 2019/0110132 discloses a configuration of a transducer. The transducer disclosed in U.S. Patent Application Publication No. 2019/0110132 includes a plurality of plates and a plurality of springs. Each of the plurality of springs connects two adjacent plates to each other. Each of the plurality of springs includes a first spring arm and a second spring arm sandwiching a gap between two adjacent plates. Each of the first spring arm and the second spring arm includes a portion surrounding an etched portion of the plate.
In the transducer disclosed in U.S. Patent Application Publication No. 2019/0110132, plates adjacent to each other at a position between a fixed end and a tip of a plate as a beam are connected by a spring. When the adjacent beams are connected to each other at a position between the fixed end and the tip of the beam, it is difficult to perform resonant vibration by synchronizing the entire beam including the tip of each of the plurality of beams.
Preferred embodiments of the present invention provide transducers that are each able to perform resonant vibration by synchronizing an entire beam including a tip of each of a plurality of beams.
A transducer according to a preferred embodiment of the present invention includes an annular base, a first beam, a second beam, and a first connection portion. The first beam includes a first fixed end connected to the base, and a first tip located closer to a center of the base on a side opposite to the first fixed end, and extending from the first fixed end towards the first tip. The second beam includes a second fixed end adjacent to the first beam in a circumferential direction of the base and connected to the base and a second tip located closer to the center of the base on a side opposite to the second fixed end, and extending from the second fixed end towards the second tip. The first connection portion connects the first tip and the second tip to each other. The first connection portion is surrounded by a split slit connecting a center of the first tip, the center of the base, and a center of the second tip, the first tip, and the second tip.
According to preferred embodiments of the present invention, an entire beam including a tip of each of a plurality of beams is able to be synchronized and resonantly vibrated.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
With reference to the drawings, transducers according to preferred embodiments of the present invention will be described below. In the following description of preferred embodiments, the same or corresponding elements and portions in the drawings are denoted by the same reference numeral, and the description will not be repeated. In the following description, a center of a base 110 is a position including a center C and the vicinity of center C of base 110 described later.
As illustrated in
Base 110 has an annular shape when viewed from a multilayer direction of a plurality of layers described later, and specifically, has, for example, a rectangular or substantially rectangular annular shape. The shape of base 110 when viewed from the multilayer direction is not particularly limited as long as the shape of base 110 is annular. When viewed from the multilayer direction, an outer peripheral side surface of base 110 may have, for example, a polygonal shape or a circular shape, and an inner peripheral side surface of base 110 may have a polygonal shape or a circular shape.
As illustrated in
Second beam 120b includes a second fixed end 121b adjacent to first beam 120a in a circumferential direction of base 110 and connected to base 110 and a second tip 122b located closer the center of base 110 on the side opposite to second fixed end 121b, and second beam 120b extends from second fixed end 121b towards second tip 122b.
Third beam 120c includes a third fixed end 121c adjacent to second beam 120b in the circumferential direction of base 110 and connected to base 110, and a third tip 122c located closer to the center of base 110 on the opposite side of third fixed end 121c, and third beam 120c extends from third fixed end 121c towards the third tip 122c.
Fourth beam 120d includes a fourth fixed end 121d adjacent to each of third beam 120c and first beam 120a in the circumferential direction of base 110 and connected to base 110 and a fourth tip 122d located closer the center of base 110 on the side opposite to fourth fixed end 121d, and fourth beam 120d extends from fourth fixed end 121d towards fourth tip 122d.
Each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d is located along the same or substantially the same plane. At least one of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d may be warped so as to intersect with the plane. Each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d extends from annular base 110 towards the center of annular base 110 and is adjacent to each other in the circumferential direction of base 110. In the present preferred embodiment, first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d are configured to be rotationally symmetric with respect to the center of base 110.
First connection portion 130a connects first tip 122a and second tip 122b to each other. Second connection portion 130b connects second tip 122b and third tip 122c to each other. Third connection portion 130c connects third tip 122c and fourth tip 122d to each other. Fourth connection portion 130d connects fourth tip 122d and first tip 122a to each other.
As illustrated in
First fixed end 121a, second fixed end 121b, third fixed end 121c, and fourth fixed end 121d are located in the same or substantially the same virtual plane. First fixed end 121a, second fixed end 121b, third fixed end 121c, and fourth fixed end 121d are connected to the inner peripheral surface of annular base 110 when viewed from the multilayer direction. First fixed end 121a, second fixed end 121b, third fixed end 121c, and fourth fixed end 121d are adjacent to each other on the inner peripheral surface when viewed from the multilayer direction. In the present preferred embodiment, first fixed end 121a, second fixed end 121b, third fixed end 121c, and fourth fixed end 121d are respectively connected to a plurality of sides of the rectangular or substantially rectangular annular inner peripheral surface of base 110, thus being positioned so as to correspond to the plurality of sides of the rectangular or substantially rectangular annular inner peripheral surface of base 110 in a one-to-one manner when viewed from the multilayer direction.
In the present preferred embodiment, each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d extends along the same or substantially the same virtual plane in a state where transducer 100 is not driven.
As illustrated in
In the present preferred embodiment, a length of each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d in the extending direction is preferably, for example, at least about 5 times a thickness dimension of each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d in the multilayer direction from the viewpoint of facilitating the bending vibration. In
As illustrated in
First slit 141a is positioned along two sides extending from first fixed end 121a towards first tip 122a in the trapezoidal or substantially trapezoidal outer shape of first beam 120a. Second slit 141b is positioned along two sides extending from second fixed end 121b towards the second tip 122b in the trapezoidal or substantially trapezoidal outer shape of second beam 120b. Third slit 141c is positioned along two sides extending from the third fixed end 121c towards the third tip 122c in the trapezoidal or substantially trapezoidal outer shape of third beam 120c. Fourth slit 141d is positioned along two sides extending from fourth fixed end 121d towards fourth tip 122d in the trapezoidal or substantially trapezoidal outer shape of fourth beam 120d. In the present preferred embodiment, first slit 141a, second slit 141b, third slit 141c, and fourth slit 141d extend from each of the plurality of corners of the rectangular or substantially rectangular annular shape of base 110 towards the center of base 110 when viewed from the multilayer direction, thus being positioned so as to correspond to each of the corners of the rectangular or substantially rectangular annular shape of base 110 in a one-to-one correspondence.
The widths of first slit 141a, second slit 141b, third slit 141c, and fourth slit 141d when viewed from the multilayer direction are, for example, preferably less than or equal to about 10 μm and more preferably less than or equal to about 1 μm. The width of each of first slit 141a, second slit 141b, third slit 141c, and fourth slit 141d when viewed from the multilayer direction is, for example, preferably less than or equal to about 300%, and more preferably less than or equal to about 30% with respect to the thickness of each of first beam 120a, second beam 120b, third beam 120c, and fourth beam 120d.
First connection portion 130a, second connection portion 130b, third connection portion 130c, and fourth connection portion 130d are partitioned from each other by a split slit 142. Split slit 142 includes a first split slit 142a, a second split slit 142b, a third split slit 142c, and a fourth split slit 142d.
First split slit 142a extends along a first direction (X-axis direction) from first fixed end 121a towards first tip 122a to connect a center 122ac of first tip 122a and the center of base 110. Second split slit 142b extends along a second direction (Y-axis direction) from second fixed end 121b towards second tip 122b to connect a center 122bc of second tip 122b and the center of base 110. Third split slit 142c extends along the first direction (X-axis direction) from third fixed end 121c towards third tip 122c and connects a center 122cc of third tip 122c and the center of base 110. Fourth split slit 142d extends along the second direction (Y-axis direction) from fourth fixed end 121d towards fourth tip 122d to connect a center 122dc of fourth tip 122d and the center of base 110.
As illustrated in
Second connection portion 130b is surrounded by second split slit 142b and third split slit 142c that connect center 122bc of second tip 122b, the center of base 110, and center 122cc of third tip 122c, second tip 122b, and third tip 122c. Second connection portion 130b is connected to center 122bc of second tip 122b and center 122cc of third tip 122c.
Third connection portion 130c is surrounded by third split slit 142c and fourth split slit 142d that connect center 122cc of third tip 122c, the center of base 110, and center 122dc of fourth tip 122d, third tip 122c, and fourth tip 122d. Third connection portion 130c is connected to center 122cc of third tip 122c and center 122dc of fourth tip 122d.
Fourth connection portion 130d is surrounded by fourth split slit 142d and first split slit 142a that connect center 122dc of fourth tip 122d, the center of base 110, and center 122ac of first tip 122a, fourth tip 122d, and first tip 122a. Fourth connection portion 130d is connected to center 122dc of fourth tip 122d and center 122ac of first tip 122a.
Each of first connection portion 130a, second connection portion 130b, third connection portion 130c, and fourth connection portion 130d has a meandering shape.
As illustrated in
Each of the plurality of longitudinal portions 131 extends along the first direction (X-axis direction) from first fixed end 121a towards first tip 122a. The lengths of the plurality of longitudinal portions 131 are the same or substantially the same.
The at least one short portion extends along the second direction (Y-axis direction) from second fixed end 121b towards second tip 122b, and connects one ends in the first direction (X-axis direction) of the plurality of longitudinal portions 131 adjacent to each other in the plurality of longitudinal portions 131. The width of the at least one short portion in the first direction (X-axis direction) is wider than the width in the second direction (Y-axis direction) of each of the plurality of longitudinal portions 131. However, the width in the first direction (X-axis direction) of the at least one short portion may be less than or equal to the width in the second direction (Y-axis direction) of each of the plurality of longitudinal portions 131.
Longitudinal portions 131 arranged in the second direction (Y-axis direction) in the plurality of longitudinal portions 131 are alternately connected at the first end and the second end in the first direction (X-axis direction) by the corresponding short portion of the plurality of short portions. Specifically, the plurality of longitudinal portions 131 are arranged in parallel or substantially in parallel to longitudinal portion 131 connected to the center of first tip 122a towards second tip 122b, and the second ends on the side of second split slit 142b are connected to each other by second short portion 132B in longitudinal portion 131 connected to the center of first tip 122a and longitudinal portion 131 adjacent to longitudinal portion 131. In longitudinal portion 131 that is adjacent to longitudinal portion 131 connected to the center of first tip 122a and connected to the second end, and longitudinal portion 131 adjacent to second tip 122b of longitudinal portion 131, the first ends on the side of first tip 122a are connected to each other by first short portion 132A. Thus, first short portion 132A and second short portion 132B alternately connect the first end and the second end of the plurality of longitudinal portions 131 towards second tip 122b. Among the plurality of longitudinal portions 131, the second end of longitudinal portion 131 opposite to second tip 122b is connected to the center of second tip 122b.
A plurality of first intermediate slits 143a and at least one second intermediate slit 143b are provided in first connection portion 130a. Each of the plurality of first intermediate slits 143a extends from second split slit 142b towards tip 122a of first beam 120a. At least one second intermediate slit 143b is disposed between first intermediate slits 143a adjacent to each other in the plurality of first intermediate slits 143a, and extends from the side of tip 122a of first beam 120a towards second split slit 142b. Specifically, the plurality of first intermediate slits 143a and the plurality of second intermediate slits 143b are provided so as to partition the plurality of longitudinal portions 131 from each other. The plurality of first intermediate slits 143a extend from second split slit 142b to the central portion in the second direction (Y-axis direction) of first short portion 132A.
In the present preferred embodiment, the plurality of second intermediate slits 143b are provided in first connection portion 130a. However, at least one second intermediate slit 143b may be provided in first connection portion 130a. Each of the plurality of second intermediate slits 143b is connected to a first connection slit 140ab extending from the tip of first slit 141a towards one side in the Y-axis direction. Specifically, the plurality of second intermediate slits 143b extend from first connection slit 140ab to the central portion in the second direction (Y-axis direction) of second short portion 132B.
The plurality of first intermediate slits 143a and the plurality of second intermediate slits 143b are alternately arranged one by one in the second direction (Y-axis direction). Each of the plurality of first intermediate slits 143a and the at least one second intermediate slit 143b is located in parallel or substantially in parallel with first split slit 142a. A length La of each of the plurality of first intermediate slits 143a and a length Lb of at least one second intermediate slit 143b are the same or substantially the same.
A first defining slit 140ba extending in the X-axis direction between the tip of first slit 141a and second split slit 142b is provided in first connection portion 130a. In the present preferred embodiment, first defining slit 140ba is connected to the tip of first slit 141a.
A boundary of first connection portion 130a is defined by first split slit 142a, second split slit 142b, first connection slit 140ab, and first defining slit 140ba. Specifically, first connection slit 140ab is located at the boundary between first beam 120a and first connection portion 130a. First defining slit 140ba is located at a boundary between second beam 120b and first connection portion 130a.
As illustrated in
Width Wm in the second direction (Y-axis direction) of each of the plurality of longitudinal portions 131 is wider than the width Ws in the second direction (Y-axis direction) of the intermediate slit between adjacent longitudinal portions 131 of the plurality of longitudinal portions 131. That is, the dimension of shortest distance Wm between first intermediate slit 143a and second intermediate slit 143b adjacent to each other is larger than the dimension of width Ws in the second direction (Y-axis direction) of each of the plurality of first intermediate slits 143a and the dimension in the (Y-axis direction) of width Ws of at least one second intermediate slit 143b.
The dimension of a shortest distance a between at least one second intermediate slit 143b and second split slit 142b is larger than the dimension of shortest distance Wm between first intermediate slit 143a and second intermediate slit 143b adjacent to each other. However, the dimension of shortest distance a between at least one second intermediate slit 143b and second split slit 142b may be less than or equal to the dimension of shortest distance Wm between first intermediate slit 143a and second intermediate slit 143b adjacent to each other.
When the number of turns of the meandering shape of first connection portion 130a is n, for example, a relationship of L=(Wm+Ws)×n or L=(Wm+Ws)×(n+1) is satisfied. The number n of turns of the meandering shape of first connection portion 130a in
In the region surrounded by first split slit 142a, second split slit 142b, first tip 122a, and second tip 122b, first connection portion 130a has an area greater than or equal to about 70% and less than about 100%, for example. First connection portion 130a may be, for example, less than about 70% in the region surrounded by first split slit 142a, second split slit 142b, first tip 122a, and second tip 122b.
Each of second connection portion 130b, third connection portion 130c, and fourth connection portion 130d has the same or substantially the same configuration as that of first connection portion 130a.
In second connection portion 130b, each of the plurality of first intermediate slits 143a extends from second split slit 142b towards tip 122c of third beam 120c. Each of the plurality of second intermediate slits 143b is connected to a second connection slit 140cb extending from the tip of second slit 141b towards one side in the Y-axis direction.
A second defining slit 140bc extending in the X-axis direction between the tip of second slit 141b and second split slit 142b is provided in second connection portion 130b. In the present preferred embodiment, second defining slit 140bc is connected to the tip of second slit 141b.
The boundary of second connection portion 130b is defined by second split slit 142b, third split slit 142c, second connection slit 140cb, and second defining slit 140bc. Specifically, second defining slit 140bc is located at the boundary between second beam 120b and second connection portion 130b. Second connection slit 140cb is located at the boundary between third beam 120c and second connection portion 130b.
In the region surrounded by second split slit 142b, third split slit 142c, second tip 122b, and third tip 122c, second connection portion 130b has, for example, an area greater than or equal to about 90% and less than about 100%.
In third connection portion 130c, each of the plurality of first intermediate slits 143a extends from fourth split slit 142d towards third tip 122c of third beam 120c. Each of the plurality of second intermediate slits 143b is connected to third connection slit 140cd extending from the tip of third slit 141c towards the other side in the Y-axis direction.
Third defining slit 140dc extending in the X-axis direction between the tip of third slit 141c and fourth split slit 142d is provided in third connection portion 130c. In the preferred embodiment, third defining slit 140dc is connected to the tip of third slit 141c.
The boundary of third connection portion 130c is defined by third split slit 142c, fourth split slit 142d, third connection slit 140cd, and third defining slit 140dc. Specifically, third connection slit 140cd is located at the boundary between third beam 120c and third connection portion 130c. Third defining slit 140dc is located at the boundary between fourth beam 120d and third connection portion 130c.
In the region surrounded by third split slit 142c, fourth split slit 142d, third tip 122c, and fourth tip 122d, third connection portion 130c has, for example, an area greater than or equal to about 90% and less than about 100%.
In fourth connection portion 130d, each of the plurality of first intermediate slits 143a extends from fourth split slit 142d towards tip 122a of first beam 120a. Each of the plurality of second intermediate slits 143b is connected to a fourth connection slit 140ad extending from the tip of fourth slit 141d towards the other side in the Y-axis direction.
Fourth defining slit 140da extending in the X-axis direction between the tip of fourth slit 141d and fourth split slit 142d is provided in fourth connection portion 130d. In the present preferred embodiment, fourth defining slit 140da is connected to the tip of fourth slit 141d.
The boundary of fourth connection portion 130d is defined by third split slit 142c, fourth split slit 142d, fourth connection slit 140ad, and fourth defining slit 140da. Specifically, fourth defining slit 140da is located at the boundary between fourth beam 120d and fourth connection portion 130d. Fourth connection slit 140ad is located at the boundary between first beam 120a and fourth connection portion 130d.
In the region surrounded by fourth split slit 142d, first split slit 142a, fourth tip 122d, and the first tip 122a, fourth connection portion 130d has, for example, an area greater than or equal to about 90% and less than about 100%.
Here, a transducer according to a first modification of a present preferred embodiment of the present invention having a different slit shape will be described.
As illustrated in
The plurality of layers 10 will be described below. As illustrated in
Piezoelectric layer 11 is made of, for example, a single crystal piezoelectric body. A cutting orientation of piezoelectric layer 11 is appropriately selected so as to exhibit desired device characteristics. In the present preferred embodiment, piezoelectric layer 11 is obtained by thinning a single crystal substrate, and the single crystal substrate is specifically a rotating Y-cut substrate. The cutting orientation of the rotating Y-cut substrate is specifically 30°, for example. For example, the thickness of piezoelectric layer 11 is greater than or equal to about 0.3 μm and less than or equal to about 5.0 μm. The single-crystal piezoelectric body has a polarization axis. Details of the axial direction of the polarization axis will be described later.
A material of piezoelectric layer 11 is appropriately selected such that transducer 100 exhibits the desired device characteristics. In the present preferred embodiment, piezoelectric layer 11 is made of, for example, an inorganic material. Specifically, piezoelectric layer 11 is made of, for example, an alkali niobate compound or an alkali tantalate compound. In the present preferred embodiment, the alkali metal included in the alkali niobate compound or the alkali tantalate compound includes, for example, at least one of lithium, sodium, and potassium. In the present preferred embodiment, piezoelectric layer 11 is made of, for example, lithium niobate (LiNbO3) or lithium tantalate (LiTaO3).
As illustrated in
In the present preferred embodiment, adhesion layers (not illustrated) are disposed between first electrode layer 12 and piezoelectric layer 11, between second electrode layer 13 and piezoelectric layer 11, and between second electrode layer 13 and piezoelectric layer 11.
In the present preferred embodiment, each of first electrode layer 12 and second electrode layer 13 is made of, for example, Pt. Each of first electrode layer 12 and second electrode layer 13 may be made of another material such as, for example, Al. The adhesion layer is made of, for example, Ti. The adhesion layer may be made of another material such as, for example, a NiCr alloy. Each of first electrode layer 12, second electrode layer 13, and the adhesion layer may be an epitaxial growth film. When piezoelectric layer 11 is made of, for example, lithium niobate (LiNbO3), the adhesion layer is preferably made of, for example, NiCr from the viewpoint of preventing diffusion of the material constituting the adhesion layer into first electrode layer 12 or second electrode layer 13. This improves reliability of transducer 100.
In the present preferred embodiment, for example, the thickness of each of first electrode layer 12 and second electrode layer 13 is greater than or equal to about 0.05 μm and less than or equal to about 0.2 μm. For example, the thickness of the adhesion layer is greater than or equal to about 0.005 μm and less than or equal to about 0.05 μm.
The plurality of layers 10 further include a support layer 14. Support layer 14 is disposed on the side opposite to first electrode layer 12 of piezoelectric layer 11 and on the side opposite to piezoelectric layer 11 of second electrode layer 13. Support layer 14 includes a first support 14a and a second support 14b laminated on the side opposite to piezoelectric layer 11 of first support 14a. In the present preferred embodiment, first support 14a is made of, for example, SiO2, and second support 14b is made of, for example, single crystal Si. In the present preferred embodiment, the thickness of support layer 14 is preferably thicker than that of piezoelectric layer 11 from the viewpoint of the bending vibration of first to fourth beams 120a to 120d. The mechanism of the bending vibration of first to fourth beams 120a to 120d will be described later.
As illustrated in
Furthermore, members defining base 110 will be described. As illustrated in
Substrate layer 15 is connected to support layer 14 on the side opposite to piezoelectric layer 11 in the axial direction of the central axis of annular base 110. Substrate layer 15 includes a first substrate layer 15a and a second substrate layer 15b laminated on the side opposite to support layer 14 of first substrate layer 15a in the axial direction of the central axis. In the present preferred embodiment, first substrate layer 15a is made of, for example, SiO2, and second substrate layer 15b is made of, for example, single crystal Si.
As illustrated in
For example, the thickness of each of first connection electrode layer 20 and second connection electrode layer 30 is greater than or equal to about 0.1 μm and less than or equal to about 1.0 μm. For example, the thickness of each of the adhesion layer connected to first connection electrode layer 20 and the adhesion layer connected to second connection electrode layer 30 is greater than or equal to about 0.005 μm and less than or equal to about 0.1 μm.
In the present preferred embodiment, each of first connection electrode layer 20 and second connection electrode layer 30 is made of, for example, Au. First connection electrode layer 20 and second connection electrode layer 30 may be made of another conductive material such as, for example, Al. For example, each of the adhesion layer connected to first connection electrode layer 20 and the adhesion layer connected to second connection electrode layer 30 is made of Ti. These adhesion layers may be made of, for example, NiCr.
As illustrated in
Here, the axial direction of the polarization axis of the single-crystal piezoelectric body defining piezoelectric layer 11 will be described. Preferably, the axial direction of the virtual axis when the polarization axis of the single-crystal piezoelectric body is projected from the multilayer direction onto the virtual plane orthogonal or substantially orthogonal to the multilayer direction extends in the same or substantially the same direction in any of first to fourth beams 120a to 120d, and preferably the angle formed with the extending direction of each of first to fourth slits 141a to 141d is not about 45 degrees or about 135 degrees when viewed from the multilayer direction.
More specifically, in the present preferred embodiment, the axial direction of the virtual axis preferably has, for example, an angle formed by the extending direction of each of first to fourth slits 141a to 141d of greater than or equal to about 0 degrees and less than or equal to about 5 degrees, greater than or equal to about 85 degrees and less than or equal to about 95 degrees, or greater than or equal to about 175 degrees and less than or equal to about 180 degrees when viewed from the multilayer direction.
In addition, the angle formed by the extending direction of each of the first to fourth beams 120a to 120d when viewed from the multilayer direction and the axial direction of the virtual axis when viewed from the multilayer direction is more preferably, for example, greater than or equal to about 40 degrees and less than or equal to about 50 degrees, or greater than or equal to about 130 degrees and less than or equal to about 140 degrees. The reason why a suitable range exists for each angle with respect to the virtual axis will be described later.
In the present preferred embodiment, the axial direction of the virtual axis is oriented in a specific direction, but the axial direction of the virtual axis is not particularly limited.
In the present preferred embodiment, because the single-crystal piezoelectric body has a polarization axis, thermal stress is generated in first to fourth beams 120a to 120d, so that each of first to fourth beams 120a to 120d is sometimes warped when viewed from the direction orthogonal or substantially orthogonal to the multilayer direction. A modification in which each of first to fourth beams 120a to 120d is warped will be described below. In the following description, second beam 120b and third beam 120c are illustrated by way of example.
As illustrated in
In the present modification, when the thermal stress is applied to first to fourth beams 120a to 120d, adjacent beams warp in different manners in a vicinity of first to fourth connection portions 130a to 130d.
In transducer 100b according to the second modification, the above-described thermal stress is applied to first to fourth beams 120a to 120d. As a result, as illustrated in
As illustrated in
In transducer 100c of the third modification, each of first to fourth beams 120a to 120d is warped by applying the thermal stress to first to fourth beams 120a to 120d. As a result, as illustrated in
As described above, by comparing transducer 100b according to the second modification and transducer 100c according to the third modification, it can be seen that the difference in displacement due to thermal stress between adjacent beams can be prevented from increasing as the angle between the axial direction of the virtual axis and the extending direction of each of first to fourth slits 141a to 141d approaches 0 degrees or 90 degrees from the state where the angle is about 45 degrees or about 135 degrees when viewed from the multilayer direction.
As illustrated in
In transducer 100 of the present preferred embodiment, each of first to fourth beams 120a to 120d is configured to be capable of performing the bending vibration. Here, the mechanism of the bending vibration of first to fourth beams 120a to 120d will be described.
As illustrated in
When piezoelectric layer 11 that is the stretchable layer attempts to expand and contract in the in-plane direction, support layer 14 that is a main portion of the constraining layer constrains the expansion and contraction of piezoelectric layer 11 at a joining surface with piezoelectric layer 11. Furthermore, in the present preferred embodiment, in each of first to fourth beams 120a to 120d, piezoelectric layer 11 that is the stretchable layer is located only on one side of a stress neutral plane N of each of first to fourth beams 120a to 120d. The position of the center of gravity of support layer 14 mainly defining the constraining layer is located on the other side of stress neutral plane N. Thus, as illustrated in
Furthermore, in transducer 100 of the present preferred embodiment, since first to fourth connection portions 130a to 130d are provided, the vibration in a fundamental vibration mode is likely to be generated, and the generation of the vibration in a coupled vibration mode is reduced or prevented. The fundamental vibration mode is a mode in which the phases when first to fourth beams 120a to 120d perform the bending vibration are aligned, and entire or substantially the entire first to fourth beams 120a to 120d are displaced upward or downward. On the other hand, the coupled vibration mode is a mode in which a phase of at least one of first to fourth beams 120a to 120d is not aligned with a phase of another beam 120 when each of first to fourth beams 120a to 120d performs the bending vibration.
As illustrated in
Furthermore, because each of first to fourth connection portions 130a to 130d of transducer 100 of the present preferred embodiment has a meandering shape, first to fourth connection portions 130a to 130d define and function as leaf springs when first to fourth beams 120a to 120d vibrate, and first to fourth connection portions 130a to 130d connect the beams adjacent to each other, and the lengths of first to fourth connection portions 130a to 130d as the leaf springs are increased, so that connection force can be prevented from becoming too strong.
In transducer 100 of the present preferred embodiment, the vibration in the fundamental vibration mode is likely to be generated, and the generation of the coupled vibration mode is reduced or prevented, so that the device characteristic is improved particularly when the transducer is used as an ultrasonic transducer. A functional action of transducer 100 of the present preferred embodiment when the transducer 100 is used as the ultrasonic transducer will be described below.
First, when the ultrasonic wave is generated by transducer 100, voltage is applied between first connection electrode layer 20 and second connection electrode layer 30 in
Further, in transducer 100 of the present preferred embodiment, each of first to fourth beams 120a to 120d has a unique mechanical resonance frequency. Therefore, when the applied voltage is a sinusoidal voltage and the frequency of the sinusoidal voltage is close to the value of the resonance frequency, the displacement amount when each of first to fourth beams 120a to 120d is bent increases.
When the ultrasonic wave is detected by transducer 100, the medium around each of first to fourth beams 120a to 120d vibrates by the ultrasonic wave, the force is applied to each of first to fourth beams 120a to 120d from the surrounding medium, and each of first to fourth beams 120a to 120d performs the bending vibration. When each of first to fourth beams 120a to 120d performs the bending vibration, the stress is applied to piezoelectric layer 11. When the stress is applied to piezoelectric layer 11, an electric charge is induced in piezoelectric layer 11. The electric charge induced in piezoelectric layer 11 generates a potential difference between first electrode layer 12 and second electrode layer 13 that are opposite to each other with piezoelectric layer 11 interposed therebetween. This potential difference is detected by first connection electrode layer 20 connected to first electrode layer 12 and second connection electrode layer 30 connected to second electrode layer 13. This enables transducer 100 to detect the ultrasonic wave.
In addition, when the ultrasonic wave that is the detection target includes many specific frequency components and when these frequency components are close to the value of the resonance frequency, the displacement amount when each of first to fourth beams 120a to 120d performs the bending vibration increases. The potential difference increases as the displacement amount increases.
As described above, when transducer 100 of the present preferred embodiment is used as an ultrasonic transducer, the design of the resonance frequencies of first to fourth beams 120a to 120d is significant. The resonance frequency varies depending on the length in the extending direction of each of first to fourth beams 120a to 120d, the thickness in the axial direction of the central axis, the length of first to fourth fixed ends 121a to 121d when viewed from the axial direction, and the density and elastic modulus of the material of first to fourth beams 120a to 120d.
For example, in transducer 100 of the present preferred embodiment in
Because transducer 100 of the present preferred embodiment includes first to fourth connection portions 130a to 130d having the above-described structure, the vibration in the fundamental vibration mode is likely to be generated, and the generation of the coupled vibration mode is reduced or prevented. For this reason, in the case where transducer 100 is used as the ultrasonic transducer, even when the ultrasonic wave having the same or substantially the same frequency component as the resonance frequency is detected, the phases of vibrations of first to fourth beams 120a to 120d are prevented from being different from each other. As a result, the phases of vibrations of first to fourth beams 120a to 120d are different from each other, so that the electric charge generated in piezoelectric layer 11 of each of first to fourth beams 120a to 120d is prevented from canceling each other in first electrode layer 12 or second electrode layer 13.
As described above, in transducer 100, the device characteristics as the ultrasonic transducer are improved.
A non-limiting example of a method for manufacturing transducer 100 according to a preferred embodiment of the present invention will be described below.
As illustrated in
The ion may be previously implanted on the upper surface side of piezoelectric single crystal substrate 11a to form a peeling layer, and the peeling layer may be peeled off to form piezoelectric single crystal substrate 11a into piezoelectric layer 11. In addition, the upper surface of piezoelectric single crystal substrate 11a after the peeling layer is peeled off may be further polished by, for example, the CMP or the like to form piezoelectric single crystal substrate 11a into piezoelectric layer 11.
Furthermore, as illustrated in
Finally, a portion of second substrate layer 15b in substrate layer 15 is removed by the DRIE, and then a portion of first substrate layer 15a is removed by the RIE. Thus, as illustrated in
Through the above processes, transducer 100 of the present preferred embodiment of the present invention in
As described above, in transducer 100 of the present preferred embodiment, first connection portion 130a connects first tip 122a and second tip 122b to each other. First connection portion 130a is surrounded by split slit 142 connecting center 122ac of first tip 122a, the center of base 110, and center 122bc of second tip 122b, first tip 122a, and second tip 122b. Thus, the entire or substantially the entire first beam 120a including first tip 122a of first beam 120a and entire second beam 120b including second tip 122b of second beam 120b can be resonantly vibrated in synchronization with each other. In addition, not all of first to fourth beams 120a to 120d are connected to each other, but only the adjacent beams are connected to each other, so that the beams (for example, first beam 120a and third beam 120c) in which the tips are opposite to each other can be displaced so as to be separated from each other. Therefore, obstruction of mutual vibration between the opposing beams can be reduced or prevented. As a result, the entire or substantially the entire beams can be synchronized and resonantly vibrated without obstructing mutual vibration between the beams.
In the present preferred embodiment, first connection portion 130a has the meandering shape. Thus, the internal stress in first connection portion 130a can be reduced or prevented. In addition, because first connection portion 130a has the meandering shape, the connection between first beam 120a and second beam 120b can be prevented from becoming too strong, and the vibration between first beam 120a and second beam 120b can be prevented from being obstructed.
In the present preferred embodiment, the longitudinal portions 131 arranged in the second direction (Y-axis direction) in the plurality of longitudinal portions 131 are alternately connected at the first end and the second end in the first direction (X-axis direction) by the corresponding short portion of the plurality of short portions 132A, 132B. Thus, the number of turns of the meandering shape of first connection portion 130a can be made plural, and the internal stress in first connection portion 130a can be effectively reduced or prevented. In addition, as the number of turns of the meandering shape of first connection portion 130a increases, the connection between first beam 120a and second beam 120b can be effectively prevented from becoming too strong, and the vibration of first beam 120a and second beam 120b can be prevented from being further obstructed.
In the present preferred embodiment, width Wm in the second direction (Y-axis direction) of each of the plurality of longitudinal portions 131 is larger than width Ws in the second direction (Y-axis direction) of first and second intermediate slits 143a, 143b between longitudinal portions 131 adjacent to each other in the plurality of longitudinal portions 131. Thus, in transmission and reception of the sound wave in first connection portion 130a, the amount of air (medium) transmitted and received by longitudinal portion 131 is larger than the amount of air (medium) passing through first intermediate slit 143a and second intermediate slit 143b, so that transmission and reception efficiency can be maintained high.
In the present preferred embodiment, the width in the first direction (X-axis direction) of at least one of short portions 132A, 132B is wider than the width in the second direction (Y-axis direction) of each of the plurality of longitudinal portions 131. Thus, short portions 132A, 132B that are stress concentration spots in first connection portion 130a can be thickened and strengthened, and the damage to first connection portion 130a can be reduced or prevented.
In the present preferred embodiment, the lengths of the plurality of longitudinal portions 131 are the same or substantially the same. Thus, the bias of the stress distribution generated in first connection portion 130a can be reduced to prevent the damage of first connection portion 130a.
In the present preferred embodiment, each of the plurality of first intermediate slits 143a and at least one second intermediate slit 143b is located in parallel or substantially in parallel with first split slit 142a. Thus, longitudinal portions 131 adjacent to each other in the first direction (X-axis direction) can be prevented from coming into contact with each other when transducer 100 is driven.
In the present preferred embodiment, in the region surrounded by split slit 142, first tip 122a, and second tip 122b, first connection portion 130a has an area greater than or equal to about 90% and less than about 100%, for example. High sound wave transmission and reception efficiency in first connection portion 130a can be maintained.
In the present preferred embodiment, first to fourth beams 120a to 120d and first to fourth connection portions 130a to 130d are provided. Thus, the volume of the medium that can act when transducer 100 is driven increases, and the sound pressure that can be transmitted and received can be increased.
In the present preferred embodiment, the plurality of layers 10 include piezoelectric layer 11, first electrode layer 12, and second electrode layer 13. Piezoelectric layer 11 is made of the single crystal piezoelectric body. First electrode layer 12 is disposed on one side of piezoelectric layer 11 in the multilayer direction of the plurality of layers 10. Second electrode layer 13 is disposed on the other side of piezoelectric layer 11 so as to be opposed to at least a portion of first electrode layer 12 with piezoelectric layer 11 interposed therebetween. Thus, transducer 100 can be driven by the piezoelectric effect. Transducer 100 may be a capacitively-driven transducer.
In the present preferred embodiment, the axial direction of the virtual axis when the polarization axis of the single crystal piezoelectric body is projected from the multilayer direction onto the virtual plane orthogonal or substantially orthogonal to the multilayer direction extends in the same direction in both first beam 120a and second beam 120b, and intersects with the extending direction of each of first beam 120a and second beam 120b when viewed from the multilayer direction. As a result, even when the thermal stress is generated in each of first beam 120a and second beam 120b in transducer 100 in which piezoelectric layer 11 is made of the single-crystal piezoelectric body having a polarization axis, the bias of the stress distribution generated in first connection portion 130a can be reduced to reduce or prevent damage of first connection portion 130a.
In the present preferred embodiment, when viewed from the multilayer direction, the angle formed by the extending direction of each of first beam 120a and second beam 120b and the axial direction of the virtual axis is greater than or equal to about 40 degrees and less than or equal to about 50 degrees, or greater than or equal to about 130 degrees and less than or equal to about 140 degrees, for example. As a result, even when the thermal stress is generated in first beam 120a and second beam 120b, because each of first beam 120a and second beam 120b has the same or substantially the same stress distribution in the extending direction, the warpage of each of first beam 120a and second beam 120b is the same or substantially the same. As a result, degradation of the device characteristics of transducer 100 can be reduced or prevented.
In the present preferred embodiment, piezoelectric layer 11 is made, for example, of lithium niobate (LiNbO3) or lithium tantalate (LiTaO3). Thus, the piezoelectric characteristic of piezoelectric layer 11 can be improved, so that the device characteristics of transducer 100 can be improved.
Modifications different from transducer 100 of the present preferred embodiment only in the configuration of the connection portion will be described below. The description of the same or substantially the same configuration as that of transducer 100 according to the present preferred embodiment will not be repeated.
As illustrated in
First defining slit 140ba is connected to the tip of second split slit 142b. Second defining slit 140bc is connected to the tip of second split slit 142b. Third defining slit 140dc is connected to the tip of fourth split slit 142d. Fourth defining slit 140da is connected to the tip of fourth split slit 142d.
First connection portion 130a is connected to center 122ac of first tip 122a and an end 122ba of second tip 122b closer to first beam 120a. Second connection portion 130b is connected to an end 122bc of second tip 122b closer to third beam 120c and a center 122cc of third tip 122c. Third connection portion 130c is connected to center 122cc of third tip 122c and an end 122dc of fourth tip 122d closer to third beam 120c. Fourth connection portion 130d is connected to an end 122da of fourth tip 122d closer to first beam 120a and center 122ac of first tip 122a.
As illustrated in
A first bent slit 144ab extending from first split slit 142a to the other side in the Y-axis direction on the side of first beam 120a with respect to first connection slit 140ab is provided in first connection portion 130a. A first extension slit 144ba extending from second split slit 142b to the other side in the X-axis direction on the side of second beam 120b with respect to first defining slit 140ba is provided.
First additional connection portion 133a extends to the other side in the Y-axis direction between first connection slit 140ab and first bent slit 144ab. First connection portion 130a extends to the other side in the X-axis direction between first defining slit 140ba and first extension slit 144ba. Thus, first connection portion 130a is connected to an end 122ab of first tip 122a closer to second beam 120b and an end 122ba of second tip 122b closer to first beam 120a.
Second connection portion 130b includes a second additional connection portion 133b extending in the Y-axis direction at a connecting position with third tip 122c of third beam 120c.
A second bent slit 144cb extending from third split slit 142c to the other side in the Y-axis direction on the side of third beam 120c with respect to second connection slit 140cb is provided in second connection portion 130b. A second extension slit 144bc extending from second split slit 142b to one side in the X-axis direction is provided on the side of second beam 120b with respect to second defining slit 140bc.
Second additional connection portion 133b extends to the other side in the Y-axis direction between second connection slit 140cb and second bent slit 144cb. Second connection portion 130b extends to one side in the X-axis direction between second defining slit 140bc and second extension slit 144bc. Thus, second connection portion 130b is connected to an end 122bc of second tip 122b closer to third beam 120c and an end 122cb of third tip 122c closer to second beam 120b.
Third connection portion 130c includes a third additional connection portion 133c extending in the Y-axis direction at a connecting position with third tip 122c of third beam 120c.
A third bent slit 144cd extending from third split slit 142c to one side in the Y-axis direction on the side of third beam 120c with respect to third connection slit 140cd is provided in third connection portion 130c. In addition, a third extension slit 144dc extending from fourth split slit 142d to one side in the X-axis direction is provided on the side of fourth beam 120c with respect to third defining slit 140dc.
Third additional connection portion 133c extends to one side in the Y-axis direction between third connection slit 140cd and third bent slit 144cd. Third connection portion 130c extends to one side in the X-axis direction between third defining slit 140dc and third extension slit 144dc. Thus, third connection portion 130c is connected to an end 122cd of third tip 122c closer to fourth beam 120d and an end 122dc of fourth tip 122d closer to third beam 120c.
Fourth connection portion 130d includes a fourth additional connection portion 133d extending in the Y-axis direction at a connecting position with first tip 122a of first beam 120a.
A fourth bent slit 144ad extending from first split slit 142a to one side in the Y-axis direction on the side of first beam 120a with respect to fourth connection slit 140ad is provided in fourth connection portion 130d. A fourth extension slit 144da extending from fourth split slit 142d towards the other side in the X-axis direction is provided on the side of fourth beam 120c with respect to fourth defining slit 140da.
Fourth additional connection portion 133d extends to one side in the Y-axis direction between fourth connection slit 140ad and fourth bent slit 144ad. Fourth connection portion 130d extends to the other side in the X-axis direction between fourth defining slit 140da and fourth extension slit 144da. Accordingly, fourth connection portion 130d is connected to end 122da of fourth tip 122d closer to first beam 120a and an end 122ad of first tip 122a closer to fourth beam 120d.
In the fifth modification, the ends of the tips of first to fourth beams 120a to 120d are connected to first to fourth connection portions 130a to 130d, respectively, such that the balance of vibrations of first to fourth beams 120a to 120d is improved, and first to fourth additional connection portions 133a to 133d are provided, such that the stress distribution in first to fourth connection portions 130a to 130d can be made uniform or substantially uniform.
As illustrated in
A first additional bent slit 145ab extending from first slit 141a to one side in the Y-axis direction on the side of first beam 120a with respect to first bent slit 144ab is provided in first connection portion 130a. First additional extension slit 145ba extending from first slit 141a to one side in the X-axis direction is provided on the side of second beam 120b with respect to first extension slit 144ba.
First additional connection portion 133a extends to one side in the Y-axis direction between first bent slit 144ab and first additional bent slit 145ab. First connection portion 130a extends to one side in the X-axis direction between first extension slit 144ba and first additional extension slit 145ba. Thus, first connection portion 130a is connected to center 122ac of first tip 122a and center 122bc of second tip 122b.
Second connection portion 130b includes second additional connection portion 133b that is folded back while extending in the Y-axis direction at the connection position with third tip 122c of the third beam 120c.
A second additional bent slit 145cb extending from second slit 141b to one side in the Y-axis direction on the side of third beam 120c with respect to second bent slit 144cb is provided in second connection portion 130b. A second additional extension slit 145bc extending from second slit 141b to the other side in the X-axis direction is provided on the side of second beam 120b with respect to second extension slit 144bc.
Second additional connection portion 133b extends to one side in the Y-axis direction between second bent slit 144cb and second additional bent slit 145cb. Second connection portion 130b extends to the other side in the X-axis direction between second extension slit 144bc and second additional extension slit 145bc. Thus, second connection portion 130b is connected to center 122bc of second tip 122b and center 122cc of third tip 122c.
Third connection portion 130c includes third additional connection portion 133c that is folded back while extending in the Y-axis direction at the connection position with third tip 122c of the third beam 120c.
A third additional bent slit 145cd extending from third slit 141c to the other side in the Y-axis direction on the side of third beam 120c with respect to third bent slit 144cd is provided in third connection portion 130c. In addition, a third additional extension slit 145dc extending from third slit 141c to the other side in the X-axis direction is provided on the side of fourth beam 120d with respect to third extension slit 144dc.
Third additional connection portion 133c extends to the other side in the Y-axis direction between third bent slit 144cd and third additional bent slit 145cd. Third connection portion 130c extends to the other side in the X-axis direction between third extension slit 144dc and third additional extension slit 145dc. Thus, third connection portion 130c is connected to center 122cc of third tip 122c and center 122dc of fourth tip 122d.
Fourth connection portion 130d includes fourth additional connection portion 133d that is folded back while extending in the Y-axis direction at the connection position with first tip 122a of first beam 120a.
A fourth additional bent slit 145ad extending from first slit 141a to the other side in the Y-axis direction on the side of first beam 120a with respect to fourth bent slit 144ad is provided in fourth connection portion 130d. A fourth additional extension slit 145da extending from first slit 141a to one side in the X-axis direction is provided on the side of fourth beam 120d with respect to fourth extension slit 144da.
Fourth additional connection portion 133d extends to the other side in the Y-axis direction between fourth bent slit 144ad and fourth additional bent slit 145ad. Fourth connection portion 130d extends to one side in the X-axis direction between fourth extension slit 144da and fourth additional extension slit 145da. Thus, fourth connection portion 130d is connected to center 122dc of fourth tip 122d and center 122ac of first tip 122a.
In the sixth modification, first to fourth connection portions 130a to 130d are connected to the centers of the tips of first to fourth beams 120a to 120d, respectively, so that the balance of vibrations of first to fourth beams 120a to 120d is improved, and first to fourth additional connection portions 133a to 133d are folded back, so that the stress distribution in first to fourth connection portions 130a to 130d can be effectively made uniform or substantially uniform.
As illustrated in
Second connection portion 130b is connected to a position shifted by the certain distance from center 122bc of second tip 122b to one side in the X-axis direction and a position shifted by the certain distance from center 122cc of third tip 122c to the other side in the Y-axis direction.
Third connection portion 130c is connected to a position shifted by the certain distance from center 122cc of third tip 122c to one side in the Y-axis direction and a position shifted by the certain distance from center 122dc of fourth tip 122d to one side in the X-axis direction.
Fourth connection portion 130d is connected to a position shifted by the certain distance from center 122dc of fourth tip 122d to the other side in the X-axis direction and a position shifted by the certain distance from center 122ac of first tip 122a to the one side in the Y-axis direction.
In the seventh modification, the connection positions and connection angles of first to fourth beams 120a to 120d and first to fourth connection portions 130a to 130d are uniform or substantially uniform, and the stress distribution in first to fourth connection portions 130a to 130d can be effectively uniformized while the balance of vibrations of first to fourth beams 120a to 120d is improved.
As illustrated in
As illustrated in
In the description of the above preferred embodiments and modifications, configurations that can be combined may be combined with each other.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2020-149663 | Sep 2020 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2020-149663 filed on Sep. 7, 2020 and is a Continuation application of PCT Application No. PCT/JP2021/028286 filed on Jul. 30, 2021. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/028286 | Jul 2021 | US |
Child | 18109900 | US |