This application claims priority from Japanese Patent Application No. 2011-068111, filed on Mar. 25, 2011, the entire subject matter of which is incorporated herein by reference.
Aspects of the present invention relate to a transfer apparatus which is configured to transfer developer carried on a peripheral surface of an image carrier to a conveyed record medium.
Generally, in an electro-photographic image forming apparatus such as a laser printer, an image carrier (photosensitive drum) for carrying a developer image (toner image) and a transfer roller applied with a transfer bias for electrostatically attracting the developer image from the image carrier are provided to contact each other. When a sheet passes between the image carrier and the transfer roller, the transfer roller attracts the developer image, thereby transferring the developer image onto the sheet, such that an image is formed on the sheet.
However, in such image forming apparatus, if the image carrier and the sheet are separated from each other at an upstream of a portion where the image carrier and the transfer roller contact each other in a sheet conveyance direction, electric discharge occurring between the image carrier and the sheet scatters developer to cause the image dirty. In order to cope with this problem, it is proposed to provide a guide plate for bringing the sheet to an image carrier side at the upstream of the above-described portion in the sheet conveyance direction (see JP-A-2003-5535, for example).
In this apparatus provided with the guide plate, immediately after a trailing edge of a sheet passes the guide plate, the sheet is rapidly separated from the image carrier due to the rigidity of the sheet, and thus the image is disturbed in the vicinity of the trailing edge of the sheet.
An aspect of the present invention provides a transfer apparatus which can effectively suppress an image from disturbed in the vicinity of a trailing edge of a sheet.
According to an illustrative embodiment of the present invention, there is provided a transfer apparatus comprising: a transfer roller which opposes an image carrier to transfer developer carried on a peripheral surface of the image carrier onto a recording medium conveyed along a conveyance path, and is configured to rotate in synchronization with the conveyance of the record medium; a guide-member supporting frame which is provided at an upstream of a transferring portion where the image carrier and the transfer roller are closest, in the conveyance path, and is provided at a side of the transfer roller with respect to the conveyance path; a flexible guide member which has a thin plate shape as seen in a side sectional view, and is attached to the guide-member supporting frame at an upstream of the transferring portion in the conveyance path to guide the record medium to the transferring portion; and a inflexible protrusion supporting member which has a rigid shape as seen in a side sectional view, and is provided on the guide-member supporting frame between the transferring portion and the guide member in the conveyance path, and which protrudes toward the conveyance path such that the protrusion supporting member supports a trailing edge of the record medium after the trailing edge of the record medium passes the guide member. The guide member includes a fixed portion which is fixed to the guide-member supporting frame, and a swing portion which is provided at one end side thereof opposite to the fixed portion as seen along the conveyance path and at a downstream in the conveyance path to be closer to the conveyance path than the fixed portion. The protrusion supporting member is provided to abut the guide member while the guide member does not protrude from the protrusion supporting member to a side of the transferring portion when the swing portion of the guide member swings to approach the guide-member supporting frame by abutting the record medium.
In the above configuration, even if the trailing edge of the record medium passes the guide member, the trailing edge is reliably (rigidly) supported by the protrusion supporting member protruding toward the conveyance path at the downstream of the guide member. Thus, it is possible to effectively suppress the trailing edge of the record medium from being rapidly separated from the peripheral surface of the image carrier after the trailing edge of the record medium passes the guide member.
Particularly, the protrusion supporting member is provided at a position where the swing portion of the guide member does not protrude toward the transferring portion and the tip end is supported when the swing portion of the guide member swings to approach the guide member supporting frame (that is, in a direction of separating away from the conveyance path) by abutting a recording medium. Therefore, after the trailing edge of the recording medium passes the guide member, the trailing edge certainly abuts the protrusion supporting member and is reliably supported by the protrusion supporting member. Further, when a relatively thick recording medium passes, the swing portion of the guide member is reliably supported by the protrusion supporting member.
Therefore, according to the above configuration, in the vicinity of the trailing edge of the record medium, occurrence of disturbance in transfer of the developer is suppressed.
The above and other aspects of the present invention will become more apparent and more readily appreciated from the following description of illustrative embodiments of the present invention taken in conjunction with the attached drawings, in which:
Hereinafter, an illustrative embodiment of the present invention will be described with reference to the accompanying drawings.
<Schematic Configuration of Laser Printer>
The laser printer 1 is configured to form an image (toner image) by developer (toner) on a sheet P which is a sheet of record medium while conveying the sheet P along a sheet conveyance path PP (shown by an alternate long and two short dashes line in
Specifically, the laser printer 1 includes a feeder unit 2, a process cartridge 3, an exposing unit 4, a sheet feeding unit 5, a fixing unit 6, and a sheet discharging unit 7. The feeder unit 2 and the process cartridge 3 are mounted on a main body unit 10 of the laser printer 1, to be removable and attachable. Also, the process cartridge 3, the exposing unit 4, the sheet feeding unit 5, the fixing unit 6, and the sheet discharging unit 7 are accommodated in the main body unit 10.
The main body unit 10 includes a main body frame 11 and an outer cover 12. The outer cover 12 is a substantially rectangular member configuring a casing of the main body unit 10, and is integrally formed with a synthetic resin plate. The outer cover 12 covers the main body frame 11 for supporting the above-described individual units accommodated in the main body unit 10, from the outside.
At an upper surface 12a of the outer cover 12, a sheet discharge tray 12b is provided. The sheet discharge tray 12b is a recess formed at the upper surface 12a, and is made by an inclined surface formed to extend obliquely downward from the front side to the rear side of the upper surface 12a. At an upper portion of the outer cover 12, above a lower end portion of the sheet discharge tray 12b, a sheet discharging port 12c which is an opening is formed. In other words, the sheet discharge tray 12b is configured to receive the sheet P discharged from the sheet discharging port 12c.
The front side of the outer cover 12 is formed with an opening, and a plate-shaped front cover 12d is provided to cover the opening. A lower edge portion of the front cover 12d is formed with holes 12d1 configuring a rotation center of the front cover 12d. At positions of the opening of the outer cover 12 corresponding to the holes 12d1, a pair of pins 12f are provided to project along the sheet width direction. The pins 12f are inserted into the holes 12d1 of the front cover 12d such that the front cover 12d is supported to be openable and closable around the pins 12f. In other words, the laser printer 1 of the present illustrative embodiment is configured such that the front cover 12d is opened on the front side (the right side in
The feeder unit 2 which holds a stack of sheets P supplied to the main body unit 10 is configured to be slidable in the front-rear direction in a lower portion of the main body unit 10 so as to be attachable and removable. The feeder unit 2 includes a box-shaped feeder case 21, and a sheet pressing plate 22 and a separating pad 23 provided to the feeder case 21.
The sheet pressing plate 22 is supported to be swingable around an end portion on the rear side (the side far from the separating pad 23 in
In a drum frame 31 configuring a casing of the process cartridge 3, a developer cartridge 32 is provided to be attachable and removable. A developing-unit case 32a configuring a casing of the developer cartridge 32 contains toner which is a nonmagnetic single-component dry developer. At the rear-side end portion of the developing-unit case 32a, a developing roller 32b is rotatably supported. The developing roller 32b is configured to rotate in a direction shown by an arrow in
On a side of the developing roller 32b, at a position on the inner side of the developing-unit case 32a, a supply roller 32c is rotatably supported. The supply roller 32c rotates in a direction shown by an arrow in
A layer-thickness regulating blade 32d is fixed to the developing-unit case 32a, such that the layer-thickness regulating blade 32d contacts a portion on the peripheral surface of the developing roller 32b at the downstream of a contact portion of the peripheral surface with the supply roller 32c in a movement direction of the peripheral surface by the rotation of the developing roller 32b as described above. The layer-thickness regulating blade 32d is configured such that a tip end abuts the peripheral surface of the developing roller 32b to adjust the density and amount of charge of the toner on the peripheral surface of the developing roller 32b.
The developer cartridge 32 is provided on one side of a photosensitive drum 33 accommodated in the drum frame 31. The developer cartridge 32 supplies the toner to an electrostatic latent image carrying surface 33a which is the peripheral surface of the photosensitive drum 33 where an electrostatic latent image is formed, such that the toner is arranged and carried in an image shape on the electrostatic latent image carrying surface 33a (an electrostatic latent image is developed by the toner). The photosensitive drum 33 is rotatably supported by the drum frame 31 such that the photosensitive drum 33 rotates in the direction shown by the arrow (the opposite direction to the rotation direction of the developing roller 32b) around a rotation shaft 33b in synchronization with conveyance of a sheet P when an image is formed.
Above the photosensitive drum 33, a charging unit 34 for uniformly charging the electrostatic latent image carrying surface 33a is provided. The charging unit 34 is supported by the drum frame 31.
In the drum frame 31, a transfer roller 35 for transferring the toner carried on the electrostatic latent image carrying surface 33a is accommodated. The transfer roller 35 is provided below the photosensitive drum 33 at a lower portion of the process cartridge 3, such that an upper portion of a peripheral surface 35a of the transfer roller 35 opposes the photosensitive drum 33 with the sheet conveyance path PP interposed therebetween at a transferring portion TP. In the present illustrative embodiment, the transfer roller 35 is configured by a conductive rubber roller capable of elastic deformation, and presses the photosensitive drum 33 and is pressed by the photosensitive drum 33 at the transferring portion TP, such that the transfer roller 35 is brought into surface contact with the photosensitive drum 33 by a predetermined width (for example, 1 mm to 2 mm) along the sheet conveyance path PP.
The transfer roller 35 is rotatably supported by the drum frame 31 around a metal rotation shaft 35b such that the transfer roller 35 rotates in a direction shown by an arrow in
Below the drum frame 31, an upper registration roller 36 for regulating a direction and conveyance timing of a sheet P is rotatably supported. The upper registration roller 36 is provided above the sheet conveyance path PP at the upstream of the transferring portion TP where the photosensitive drum 33 and the transfer roller 35 oppose each other with the sheet conveyance path PP interposed therebetween, in the sheet conveyance direction.
In the drum frame 31, a cleaning unit 37 for cleaning the electrostatic latent image carrying surface 33a is provided. The cleaning unit 37 contacts the electrostatic latent image carrying surface 33a with a predetermined pressure, at the downstream of the transferring portion TP in the movement direction of the electrostatic latent image carrying surface 33a by the rotation of the photosensitive drum 33.
The exposing unit 4 is provided above the drum frame 31. The exposing unit 4 includes an exposing-unit cover 41, a polygon mirror 42, and reflecting mirrors 43, 44, and 45.
The polygon mirror 42 is supported by a rotation shaft of a motor (not shown) fixed to the exposing-unit cover 41 such that the polygon mirror 42 rotates at a predetermined speed. The polygon mirror 42 is configured such that the polygon mirror 42 reflects a laser beam generated in a laser generating unit (not shown) based on image data while rotating by the above-described motor, such that scanning with the laser beam is performed along the sheet width direction. The reflecting mirrors 43, 44, and 45 are supported in the exposing-unit cover 41 to be capable of irradiating the laser beam (shown by an alternate long and short dash line in
The sheet feeding unit 5 includes a sheet feeding roller 51, a paper-dust removing roller 52, upstream sheet guides 53 and 54, and a lower registration roller 55, and a downstream sheet guide 56.
The sheet feeding roller 51 is rotatably supported by the main body frame 11. The sheet feeding roller 51 opposes the separating pad 23 such that the peripheral surface of the sheet feeding roller 51 contacts the separating pad 23 with a predetermined pressure. The paper-dust removing roller 52 is rotatably supported at a position closer to the front side than the separating pad 23 (on the downstream in a rotation direction of the sheet feeding roller 51 when a sheet is fed) by the main body frame 11. The paper-dust removing roller 52 is provided such that the peripheral surface of the paper-dust removing roller 52 contacts the sheet feeding roller 51.
The upstream sheet guides 53 and 54 are provided to guide a sheet P up to a position where the upper registration roller 36 and the lower registration roller 55 oppose each other, along the sheet conveyance path PP. The lower registration roller 55 is provided below the sheet conveyance path PP to oppose the upper registration roller 36 with the sheet conveyance path PP interposed therebetween. The lower registration roller 55 is a roller for regulating a direction and conveyance timing of a sheet P in cooperation with the upper registration roller 36, and is provided at the upstream of the transferring portion TP in the sheet conveyance direction to contact the upper registration roller 36.
The fixing unit 6 is provided at the downstream of the transferring portion TP in the sheet conveyance direction. The fixing unit 6 includes a fixing-unit cover 61, a heating roller 62, and a pressing roller 63.
The fixing-unit cover 61 is interposed between the process cartridge 3, and the heating roller 62 and the pressing roller 63, such that the process cartridge 3 is less heated as possible. The heating roller 62 is configured by putting a halogen lamp in a metal cylinder with a release-processed surface, and is rotatably supported in the fixing-unit cover 61, such that the heating roller 62 can rotate in a direction shown by an arrow in
The sheet discharging unit 7 is provided at the downstream of the fixing unit 6 in the sheet conveyance direction, and includes sheet conveyance rollers 71, sheet discharging rollers 72, and a sheet guide 73. The sheet conveyance rollers 71 are a pair of rollers which are driven to rotate by a motor (not shown), and are provided in the vicinity of the fixing unit 6. The sheet discharging rollers 72 are a pair of rollers which are driven to rotate by a motor (not shown), and are provided in the vicinity of the sheet discharging opening 12c. The sheet guide 73 is provided to guide a sheet P along the sheet conveyance path PP from the sheet conveyance rollers 71 to the sheet discharging rollers 72.
<Detailed Configuration of Drum Frame>
The drum frame 31 includes a pair of side plates 311, an upper beam 312, and a lower plate 313. The upper beam 312 and the lower plate 313 extend between the pair of side plates 311. The upper beam 312 supports the charging unit 34 and the cleaning unit 37 above the sheet conveyance path PP.
At the lower plate 313, a sheet entrance opening 313a is provided at the upstream of the transferring portion TP and at the downstream of the upper registration roller 36 in the sheet conveyance direction. The sheet entrance opening 313a is formed as a slit-shaped opening along the sheet width direction. In other words, the sheet entrance opening 313a is formed to have a width slightly larger than a width corresponding to the largest sheet size for the laser printer 1 (for example, about 210 mm in a case where the largest sheet size is an A4 size) (by at least about several mm) Further, at the lower plate 313, a sheet exit opening 313b is provided at the downstream of the transferring portion TP in the sheet conveyance direction. The sheet exit opening 313b is also formed to have the same width as that of the sheet entrance opening 313a.
Between the sheet entrance opening 313a and the sheet exit opening 313b of the lower plate 313 of the drum frame 31, a transfer-roller cover 314 and a guide-film supporting member 315 are provided below the sheet conveyance path PP (that is, on the transfer roller 35 side). The transfer-roller cover 314 is a plate member having a substantially U shape as seen in a side sectional view, and is provided to cover the transfer roller 35 from below.
The guide-film supporting member 315 (an example of a guide-member supporting frame) is provided at the upstream of the transfer roller 35 in the sheet conveyance direction, to reliably guide a sheet P to the transferring portion TP. Specifically, the guide-film supporting member 315 is formed integrally with the transfer-roller cover 314, to extend from an upper edge portion of the transfer-roller cover 314 on the sheet entrance opening 313a side toward the sheet entrance opening 313a. The guide-film supporting member 315 is attached with a guide film 316 (an example of a guide member).
The guide-film supporting member 315 includes a conveyance-surface opposing portion 3151 and a guide-film fixing portion 3152. The conveyance-surface opposing portion 3151 is a substantially plate portion adjacent to the transfer-roller cover 314 in the guide-film supporting member 315, and is provided to oppose the sheet conveyance path PP. Specifically, in the present illustrative embodiment, the conveyance-surface opposing portion 3151 is provided at a position slightly lower than a straight line connecting both edges of the transferring portion TP along the sheet conveyance path PP (on the photosensitive drum 33 side) as seen in a side sectional view.
The guide-film fixing portion 3152 has an inclined surface which is directed obliquely downward toward the front side from an end portion of the conveyance-surface opposing portion 3151 on the upstream side in the sheet conveyance direction. In other words, the guide-film fixing portion 3152 supports the guide film 316 on the inclined surface, such that the guide film 316 protrudes upward (toward the photosensitive drum 33 side) than the transferring portion TP as seen in a side sectional view.
Between the transferring portion TP and the guide film 316, a protrusion supporting member 3153 protrudes toward the sheet conveyance path PP from the conveyance-surface opposing portion 3151, to support a trailing edge of a sheet P which is passing on the guide film 316. In the present illustrative embodiment, the protrusion supporting member 3153 is provided at a position corresponding to an end portion of the conveyance-surface opposing portion 3151 on the downstream side in the sheet conveyance direction.
In the present illustrative embodiment, the protrusion supporting member 3153 is made of a non-foaming (that is, not foaming sponge) and inflexible material (that is, not flexible rubber), and is formed integrally with the conveyance-surface opposing portion 3151 seamlessly. In other words, the protrusion supporting member 3153 is made of the same material as a synthetic resin having predetermined rigidity for forming the drum frame 31. Further, the protrusion supporting member 3153 is formed in a rigid shape as seen in a side sectional view (that is, a shape other than a cantilevered thin plate shape as seen in a side sectional view). Specifically, in the present illustrative embodiment, the protrusion supporting member 3153 is formed in a substantially rectangular shape (more specifically, a square shape) as seen in a side sectional view.
The guide film 316 is a flexible member having a thin plate shape as seen in a side sectional view, and is provided below the sheet conveyance path PP (on the transfer roller 35 side) at the upstream of the transferring portion TP in the sheet conveyance direction, to guide a sheet P to the transferring portion TP. The guide film 316 is supported in the above-described manner by the guide-film supporting member 315. In other words, a base end portion 3161 which is an end portion of the guide film 316 on the upstream side in the sheet conveyance direction is fixed to the guide-film fixing portion 3152. Further, the guide film 316 is supported such that a free end 3162 which is a tip end of the guide film 316 on the downstream side in the sheet conveyance direction protrudes toward the sheet conveyance path PP and toward the downstream side in the sheet conveyance direction from the base end portion 3161.
In
Here, the guide film 361 is provided so as to abut the protrusion supporting member 3153 while the guide film 361 does not protrude from the protrusion supporting member 3153 in the sheet conveyance direction when the swing portion 3163 swings according to the passing of a sheet P. In other words, the protrusion supporting member 3153 is provided at a position where the protrusion supporting member 3153 abuts the swing portion 3163 while the swing portion 3163 does not protrude toward the transferring portion TP side from the protrusion supporting member 3153 when the swing portion 3163 fully swings by abutting a sheet P in a direction of separating away from the sheet conveyance path PP (in other words, the swing portion 3163 approaches a conveyance-surface opposing portion 3151).
More specifically, in the present illustrative embodiment, a portion of the guide film 316 abutting the guide-film supporting member 315, which is closet to the transferring portion TP when the swing portion 3163 fully swings by abutting a sheet P to move away from the sheet conveyance path P is referred to as a supporting portion 3164. Further, a direction perpendicular to a straight line connecting the supporting portion 3164 and the transferring portion TP (a straight line connecting the supporting portion 3164 and the center point of the transferring portion TP in the sheet conveyance direction as shown by an alternate long and short dash line extending in left-right direction in
In the present illustrative embodiment, an end portion of the protrusion supporting member 3153 on the sheet conveyance path PP side is provided to protrude toward the sheet conveyance path PP from a straight line connecting the supporting portion 3164 and the transferring portion TP (a straight line connecting the supporting portion 3164 and the center point of the transferring portion TP in the sheet conveyance direction as shown by an alternate long and short dash line in
<Operations and Effects of Illustrative Embodiment>
Next, operations and effects according to the above-described illustrative embodiment will be described below with reference to the drawings.
In the present illustrative embodiment, even if a trailing edge of a sheet P passes the free end 3162 of the guide film 316, the trailing edge is reliably (rigidly) supported by the protrusion supporting member 3153 protruding toward the sheet conveyance path PP at the downstream of the guide film 316. Thus, it is possible to effectively suppress a trailing edge of a sheet P from being rapidly separated from the electrostatic latent image carrying surface 33a after the trailing edge of the sheet P passes the guide film 316. Therefore, in the vicinity of a trailing edge of a sheet P, occurrence of disturbance in transfer of a toner image is readily suppressed.
Particularly, the protrusion supporting member 3153 is provided at a position where the swing portion 3163 of the guide film 361 does not protrude toward the transferring portion TP and the free end 3162 is supported from below, when the swing portion 3163 of the guide film 361 swings to approach the guide-film supporting unit 315 (that is, in a direction of separating away from the sheet conveyance path PP) by abutting a sheet P. Therefore, after the trailing edge of the sheet P passes the guide film 361, the trailing edge certainly abuts the protrusion supporting member 3153 and is reliably supported by the protrusion supporting member 3153. Further, when a relatively thick sheet P passes, the swing portion 3163 of the guide film 361 is reliably supported by the protrusion supporting member 3153.
Further, the end portion of the protrusion supporting member 3153 on the sheet conveyance path PP side is provided to protrude toward the sheet conveyance path PP from the straight line (see an alternate long and short dash line in
<Examples of Modification>
While the present invention has been shown and described with reference to certain illustrative embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
An image forming apparatus which is applied with an inventive concept of the present invention is not limited to the laser printer. The inventive concept of the present invention can be widely applied to image forming apparatuses having a mechanism of transferring a charged toner. Therefore, the image carrier is not limited to an electrostatic latent image carrier such as the photosensitive element. Further, even in a case where the image carrier is an electrostatic latent image carrier such as the photosensitive element, the electrostatic latent image carrier is not limited to a drum-shaped electrostatic latent image carrier.
The protrusion shape of the protrusion supporting member 3153 may be a semi-circle shape, a semi-elliptical shape, a triangular shape, a trapezoidal shape, or the like as seen in a side sectional view. The sectional shape of the protrusion supporting member 3153 may be hollow as long as the protrusion supporting member 3153 does not elastically deform by abutting a sheet P. Further, the protrusion supporting member 3153 may be attached to the conveyance-surface opposing portion 3151 by bonding or the like. Furthermore, the material of the protrusion supporting member 3153 may be a synthetic resin which has the same extent of rigidity as that of the drum frame 31 but is different from the drum frame 31 in the kind.
It is apparent that even unspecified modifications are included in the technical scope of the present invention without changing the essential part of the present invention. Further, in individual elements constituting a means for achieve the object of the present invention, an operationally and functionally represented element includes any configuration that can implement the operation and function, in addition to the specific configuration disclosed in the above-described illustrative embodiment and modifications. Furthermore, the contents of JP2003-5535A, JP2006-301490A, JP2008-26808A and JP2008-26809A are incorporated herein by reference and can be applicable within the technical scope of the present invention.
Number | Date | Country | Kind |
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2011-068111 | Mar 2011 | JP | national |