Transfer device for an image forming machine

FIELD OF THE INVENTION
This invention relates to a transfer device to be mounted on an image forming machine such as an electrophotographic apparatus or an electrostatic recording apparatus. More specifically, the invention relates to a transfer device for an image forming machine which transfers onto a transfer paper a toner image that has been formed on an image bearing member, and conveys the transfer paper with the toner image transferred onto it.
DESCRIPTION OF THE PRIOR ART
This type of image forming machine generally utilize corona discharge-based transfer system for transferring onto a transfer paper a toner image formed on an image bearing member. However, this corona discharge-based transfer system is poor in transfer properties at a high humidity, and tends to cause defective transfer due to dirt on the corona wire and wrinkles in the transfer paper. As a solution to these problems, Japanese Laid-Open Patent Publication No. Hei 4-345183, for instance, discloses a transfer system which has a transfer belt unit disposed opposite an image bearing member, the transfer belt unit comprising a driving roller, a driven roller disposed at a distance from the driving roller, a transfer belt looped between the driving roller and the driven roller, and a transfer roller disposed opposite the image bearing member with the transfer belt interposed therebetween. The transfer system applies a high voltage to the transfer roller to charge the transfer belt to a predetermined polarity, thereby sequentially attracting and transferring a toner image, formed on the surface of the image bearing member, to transfer papers fed between the image bearing member and the transfer belt. With such a transfer system, a voltage can be applied at the transfer point, and the transfer paper is sandwiched between the image bearing member and the transfer roller via the transfer belt. Thus, disorder of the image when transferred is minimal, and a satisfactory image transferred is obtained.
In a transfer device of the above-described transfer system, if the transfer belt is pressed against the image bearing member during a non-transfer operation, the transfer belt may be easily deformed or caused to deteriorate at an early stage in its usage. To prevent this situation, or to deal more readily with a jam of a transfer paper if it happens between the image bearing member and the transfer belt, the transfer belt unit is adapted to separate from the image bearing member during non-transfer periods.
Even when the transfer belt unit is moved to a position spaced from the image bearing member, however, the transfer roller disposed opposite the image bearing member with the transfer belt interposed therebetween is adapted to contact the transfer belt and remain pressed against it under its tension. When kept pressed against the transfer belt, the transfer roller is deformed, causing poor transfer. If the transfer roller is composed of a relatively rigid material such as hard rubber, the effect it undergoes is limited. If the transfer roller is formed of a relatively flexible material such as sponge rubber or urethane foam, its deformation due to its pressure contact with the transfer belt is considerable.
Furthermore, a transfer device of the aforementioned system is equipped with a cleaning blade disposed in pressure contact with the surface of the transfer belt in order to remove toner adhered onto the surface of the transfer belt.
The transfer belt unit constituting the transfer device, on the other hand, is pivotable about the driving roller, and is pivoted in one or other direction by a contacting/separating mechanism whereby it is brought to a transfer position at which the transfer belt is pressed against the image bearing member, and a non-transfer position at which the transfer belt is separated from the image bearing member. If the cleaning blade is mounted on the transfer belt unit, the weight of the entire unit increases, putting a great load on a driving source for the contacting/separating mechanism for actuating the transfer belt unit, thus causing the necessity of increasing the capacity of the driving source. If the cleaning blade is fixed to the machine body housing in a manner detached from the transfer belt unit, the positioning of the transfer belt unit at the non-transfer position during a non-transfer operation causes a marked engagement of the transfer belt with the cleaning blade. As a result, the transfer belt is permanently deformed, adversely affecting transfer performance. Also, a considerable load is put on the cleaning blade, damaging the cleaning blade mounting portion. Thus, the cleaning blade is desirably adapted to be moved to a non-operating position during a non-transfer operation. However, installing the contacting/separating mechanism for moving the transfer belt unit, and a moving mechanism for moving the cleaning blade to the non-operating position during a non-transfer operation would pose the problems of a complicated structure and a cost buildup.
SUMMARY OF THE INVENTION
A first object of the present invention is to provide a transfer device for an image forming machine, capable of pressing the transfer roller against the image bearing member via the transfer belt during a transfer operation, and separating the transfer belt from the image bearing member and the transfer roller from the transfer belt during a non-transfer operation.
A second object of the present invention is to provide a transfer device for an image forming machine, capable of separating the transfer belt constituting the transfer belt unit from the image bearing member by a contacting/separating mechanism, and simultaneously separating the transfer belt from the cleaning blade.
To attain the first object, the present invention provides a transfer device for an image forming machine which has a belt unit including a driving roller, a driven roller disposed at a distance from the driving roller, a transfer belt looped between the driving roller and the driven roller, and a transfer roller disposed opposite an image bearing member with the transfer belt interposed therebetween; a contacting/separating means for moving the belt unit to a transfer position and a non-transfer position; and a voltage applying means for applying a predetermined voltage onto the transfer roller. The transfer device transfers a toner image, formed on the surface of the image bearing member, to a transfer paper, fed between the transfer belt and the image bearing member, and conveys the transfer paper with the toner image transferred onto it. The transfer roller is disposed apart from the transfer belt, and when the belt unit is brought to the transfer position by the contacting/separating means, the transfer roller presses the transfer belt against the image bearing member.
With the transfer device of an image forming machine according to this aspect of the present invention, when the belt unit is brought to the transfer position by the contacting/separating means during a transfer operation, the transfer roller presses the transfer belt against the image bearing member, while when the belt unit is brought to the non-transfer position by the contacting/separating means during a non-transfer operation, the transfer belt separates from the image bearing member, and the transfer roller also separates from the transfer belt.
To attain the second object, the present invention provides a transfer device for an image forming machine which has a belt unit including a driving roller, a driven roller disposed at a distance from the driving roller, and a transfer belt looped between the driving roller and the driven roller and having a transfer side disposed opposite an image bearing member, and has a cleaning blade to be pressed against the surface of the transfer belt between the driving roller and the driven roller on the side opposite to the transfer side. The belt unit has supporting shafts parallel to the driving roller, and the driven roller between the image bearing member and the cleaning blade, and is supported so as to be pivotable between a transfer position and a non-transfer position about the supporting shafts. When brought to the transfer position by a contacting/separating mechanism, the belt unit presses the transfer belt against the image bearing member and also against the cleaning blade, while when brought to the non-transfer position by the contacting/separating mechanism, the belt unit separates the transfer belt from the image bearing member and also from the cleaning blade.
With the transfer device of an image forming machine according to this aspect of the present invention, when the belt unit is pivoted in a first direction about the supporting shafts by means of the contacting/separating mechanism and brought to the transfer position, the transfer belt of the belt unit is pressed against the outer peripheral surface of the image bearing member and also against the cleaning blade. In contrast, when the belt unit is pivoted in a second direction about the supporting shafts by means of the contacting/separating mechanism and brought to the non-transfer position, the transfer belt separates from the image bearing member and also from the cleaning blade.
Other objects and features of the present invention will become apparent from the following description.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an abridged structural view showing an embodiment of an image forming machine equipped with a transfer device constructed in accordance with the present invention;
FIG. 2 is a front view of an image forming machine of a clamshell type equipped with a transfer device constructed in accordance with the present invention;
FIG. 3 is a perspective view showing an embodiment of a transfer belt unit suitable for a transfer device constructed in accordance with the present invention;
FIG. 4 is a plan view of the transfer belt unit shown in FIG. 3;
FIG. 5 is a front view, partly broken away, of the transfer belt unit shown in FIG. 3;
FIG. 6 is a sectional view of the transfer belt unit shown in FIG. 3;
FIG. 7 is a perspective view of a belt unit suitable for the transfer belt unit shown in FIG. 3;
FIG. 8 is a broken sectional view of a driving roller suitable for the belt unit shown in FIG. 7;
FIG. 9 is a fragmentary sectional view showing a supporting structure for respective rollers suitable for the belt unit illustrated in FIG. 7;
FIG. 10 is a perspective view of a unit housing suitable for the transfer belt unit shown in FIG. 3;
FIG. 11 is a plan view showing a mounting portion of a machine body housing on which the transfer belt unit illustrated in FIG. 3 may be mounted;
FIG. 12 is a front view showing a state in which the transfer belt unit illustrated in FIG. 3 is mounted on the machine body housing;
FIG. 13 is a rear view showing a state in which the transfer belt unit illustrated in FIG. 3 is mounted on the machine body housing;
FIG. 14 is a perspective view of a slider for mounting the transfer belt unit of FIG. 3 on the machine body housing;
FIG. 15 is a side view showing a state in which the slider of FIG. 14 has been pulled out;
FIG. 16 is a side view showing a state in which the transfer belt unit is placed on the slider of FIG. 15;
FIG. 17 is a side view showing a state in which the slider and the transfer belt unit have been pushed into the machine body housing after the state of FIG. 16 in which the transfer belt unit is placed on the slider;
FIG. 18 is a side view showing a state in which the slider and the transfer belt unit have been moved to a predetermined mounting position on a machine body housing after the state of FIG. 17;
FIG. 19 is a sectional view of the transfer device mounted on the machine body housing;
FIG. 20 is a sectional view showing the transfer device mounted on the machine body housing and brought to a transfer state;
FIG. 21 is a perspective view showing another embodiment of a transfer belt unit suitable for a transfer device constructed in accordance with the present invention;
FIG. 22 is a plan view of the transfer belt unit shown in FIG. 21;
FIG. 23 is a front view, partly broken away, of the transfer belt unit shown in FIG. 21;
FIG. 24 is a sectional view of the transfer belt unit shown in FIG. 21;
FIG. 25 is a perspective view of a belt unit for the transfer belt unit shown in FIG. 21;
FIG. 26 is a broken sectional view of a driving roller for the belt unit shown in FIG. 25;
FIG. 27 is a fragmentary sectional view showing a supporting structure for the respective rollers constituting the belt unit illustrated in FIG. 25;
FIG. 28 is a perspective view of a unit housing for the transfer belt unit shown in FIG. 21;
FIG. 29 is a plan view showing a mounting portion of a machine body housing on which the transfer belt unit illustrated in FIG. 21 may be mounted;
FIG. 30 is a front view showing a state in which the transfer belt unit illustrated in FIG. 21 is mounted on the machine body housing;
FIG. 31 is a rear view showing a state in which the transfer belt unit illustrated in FIG. 21 is mounted on the machine body housing;
FIG. 32 is a side view showing a state in which the transfer belt unit is placed on the slider of FIG. 15;
FIG. 33 is a side view showing a state in which the slider and the transfer belt unit have been pushed into the machine body housing after the state of FIG. 32 in which the transfer belt unit is placed on the slider;
FIG. 34 is a side view showing a state in which the slider and the transfer belt unit have been moved to a predetermined mounting position of the machine body housing after the state of FIG. 33;
FIG. 35 is a sectional view of the transfer device mounted on the machine body housing; and
FIG. 36 is a sectional view showing the transfer device mounted on the machine body housing and brought into a transfer state;

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the transfer device for an image forming machine constructed in accordance with the present invention will be described in detail below with reference to the accompanying drawings.
FIG. 1 is an abridged structural view showing an embodiment of an image forming machine equipped with a transfer device constructed in accordance with the present invention. FIG. 2 is a front view of an image forming machine equipped with a transfer device in accordance with the present invention.
An image forming machine 2 shown in FIG. 1 has mounted rotatably therein an image bearing member 3 comprising a photosensitive drum. Around the image bearing member 3 are disposed sequentially as viewed in the direction of rotation indicated by arrow A a charging corona discharger 4, a developing device 5, a transfer device 6 constructed in accordance with the present invention, a cleaning unit 7, and a destaticizing lamp 8. The illustrated image forming machine 2 has an optical system disposed above the image bearing member 3 and composed of an illuminating lamp 9, a first mirror 10, a second mirror 11, a third mirror 12, a lens 13, and a fourth mirror 14. This optical system is adapted to cast light on a document, placed on a document bearing transparent panel (not shown), by way of the illuminating lamp 9, and to focus an image of reflected light on the image bearing member 3 via the first mirror 10, second mirror 11, third mirror 12, lens 13, and fourth mirror 14. The image forming machine 2 has a transfer paper feeder 15 for feeding a transfer paper to the transfer device 6. The transfer paper feeder 15 has a transfer paper cassette 16 for accommodating transfer papers, a transfer paper delivery roller 17, a paper feed roller pair 18, a guide passage 19, a carriage roller pair 20, a guide passage 21, and a resist roller pair 22. On the transfer paper discharge side of the transfer device 6 are disposed a fixing roller pair 23 and a discharge roller pair 24. In the thus constituted image forming machine, the respective members located below a one-dot chain line in FIG. 1 are disposed in a lower housing 25 constituting a machine body housing of a clamshell type as shown in FIG. 2, while the respective members located above the one-dot chain line in FIG. 1 are disposed in an upper housing 26. The upper housing 26 has its right-hand lower end mounted by a shaft 27 on the lower housing 25 so as to be free to pivot, as shown in FIG. 2. The transfer device 6 is disposed at a central portion of the lower housing 25, as shown by a two-dot chain line in FIG. 2. A front side plate of the lower housing 25 is provided with an opening 28 for mounting the transfer paper cassette 16.
The image forming machine 2 constructed as above works in the following manner: While the image bearing member 3 is being rotationally driven in the direction of arrow A, the charging corona discharger 4 charges the photosensitive material on the image bearing member 3 with a specific polarity substantially uniformly. Then, the illuminating lamp 9 illuminates a document placed on the document bearing transparent panel (not shown). An image of reflected light therefrom is projected onto the image bearing member 3 via the first mirror 10, second mirror 11, third mirror 12, lens 13 and fourth mirror 14, thereby forming a latent electrostatic image on the image bearing member 3. Then, the latent electrostatic image on the image bearing member 3 is developed to a toner image by the developing device 5. Separately, a transfer paper housed in the transfer paper cassette 16 of the transfer paper feeder 15 is delivered by the transfer paper delivery roller 17, and conveyed to the transfer device 6 past the paper feed roller pair 18, the guide passage 19, the carriage roller pair 20, the guide passage 21, and the resist roller pair 22. The transfer paper conveyed along the transfer device 6 is passed between the image bearing member 3 having the toner image formed thereon and a transfer belt (to be described later) of the transfer device 6, whereby the toner image is transferred onto the transfer paper. Then, the transfer paper has the toner image fixed by the fixing roller pair 23, and is discharged by the discharge roller pair 24. The image bearing member 3 having a transfer step completed in this manner is cleared of the toner adhered onto the surface of the photosensitive material by means of the cleaning unit 7. Further, the surface of the photosensitive material is irradiated with destaticizing light by the destaticizing lamp 8 for static elimination.
Next, an embodiment of the transfer device 6 will be described with reference to FIGS. 3 to 20. FIG. 3 is a perspective view showing an embodiment of a transfer belt unit suitable for the transfer device. FIG. 4 is a plan view of the transfer belt unit. FIG. 5 is a front view, partly broken away, of the transfer belt unit. FIG. 6 is a sectional view of the transfer belt unit. The illustrated transfer belt unit 29 has a belt unit 30, and a unit housing 60 for housing and holding the belt unit 30.
The belt unit 30 will be described mainly with reference to FIGS. 7, 8 and 9. The illustrated belt unit 30 has a supporting frame 31 as clearly shown in FIG. 7. The supporting frame 31 has a base portion 32, and end walls 33 and 34 formed, respectively, at the front end and rear end of the base portion 32, and these are molded integrally from a plastic material. In the end walls 33 and 34 are formed, respectively, notched portions 331, 332, 333 and 341, 342, 343 which are all open upwards. To the end walls 33 and 34 are attached, by means of screws 37, 38 (FIG. 7 shows only those on the supporting plate 36 side), supporting plates 35 and 36 formed of a plastic material and supporting the respective rollers to be described later. At the central portions of the supporting plates 35 and 36, cylindrical stoppers 351 and 361 projecting forward (upper-leftward in FIG. 7) and rearward (lower-rightward in FIG. 7) are integrally formed. These stoppers 351 and 361 function to contact the underside of a holder for rotatably holding the image bearing member 3 and regulate the positional relationship between the belt unit 30 and the image bearing member 3. Also on the end walls 33 and 34 of the supporting frame 31 are mounted plastic supporting plates 39 and 40 for supporting a driving roller to be described later. The supporting plates 39 and 40 are joined to side end portions of the supporting plates 35 and 36 by pins 41 (FIG. 7 shows only that on the supporting plate 40 side) so as to be free to pivot, and by screws 42 (FIG. 7 shows only that on the supporting plate 36 side) so as to be set in place. On the outside surfaces of the supporting plates 39 and 40 are provided, respectively, disk-shaped mounting portions 391 and 401. The mounting portions 391 and 401 are provided, respectively, with two parallel surfaces 392, 392 and 402, 402 on their outer peripheries (see FIG. 4).
Between the supporting plates 39 and 40 is disposed a driving roller 43. The driving roller 43 is a hollow member made of an aluminum alloy as illustrated in FIG. 8. To its front end (left end in FIG. 8) and rear end (right end in FIG. 8) are attached rotating shafts 431 and 432. The front rotating shaft 431 is journaled rotatably on a bearing 44 disposed in the supporting plate 39. On the front rotating shaft 431 is mounted a gear 45 which is adapted to turn integrally with the rotating shaft 431 because an engagement groove 451 formed on the side surface of the gear 45 engages a pin 452 disposed so as to pass diametrically through the rotating shaft 431. To a front end portion of the rotating shaft 431 is rotatably mounted a detachable member 46 having holes 461 and 462 for passage of mounting bolts. The detachable member 46 is provided with a position restricting means 465 which comprises a guide portion 463 having a conical surface, and a fitting portion 464 formed as a continuation of the outer periphery of the guide portion 463. The functions of the thus constituted detachable member 46 will be described later. The rear rotating shaft 432 is journaled rotatably on a bearing 441 disposed in the supporting plate 40. To the rear rotating shaft 432 is rotatably mounted a position restricting member 47, which is pressed rightward in FIG. 8 by a coiled spring 475 disposed between the position restricting member 47 and the mounting portion 401. The position restricting member 47 comprises a guide portion 471 having a conical surface, a fitting portion 472 formed as a continuation of the outer periphery of the guide portion 471, and a flange portion 473. The functions of the thus constituted position restricting member 47 will be described later. On the rear rotating shaft 432 is mounted a driven gear 48 which is adapted to turn integrally with the rotating shaft 432 because an engagement groove 481 formed on the side surface of the gear 48 engages a pin 482 disposed so as to pass diametrically through the rotating shaft 432.
As seen in FIG. 7, between the supporting plates 35 and 36 are disposed a driven roller 49, a transfer roller 50, a tension roller 51, and an earth roller 52. The supporting structure on the supporting plate 35 side for these respective rollers, and that on the supporting plate 36 side for them are identical, and so only the supporting structure on the supporting plate 36 side is shown in FIG. 9.
The driven roller 49 is formed from a cylindrical material made of an aluminum alloy, and its opposite end portions each include a rotating shaft 491 of a reduced diameter. The rotating shaft 491 is rotatably journaled on a bearing 53 mounted on the supporting plate 36 (35).
The transfer roller 50 comprises a rotating shaft 501 formed from a cylindrical material made from a steel product, and a spongy roller portion 502 mounted on the outer peripheral surface of the rotating shaft 501 using a conductive adhesive (see FIG. 6). The roller portion 502 is made by impregnating a roll member, formed of a foam such as urethane foam or silicone foam, with a powder of a conductive substance such as carbon. The volume resistivity of the roller portion 502 is set at 10.sup.2 to 10.sup.9 .OMEGA.cm. The impregnation of the roll member constituting the roller portion 502 with the conductive substance can be performed, for example, by dipping the roll member, formed of a foam such as urethane foam or silicone foam, in a solution of a powder of a conductive substance such as carbon to impregnate the roll member with the solution, and then drying it.
The hardness of the roller portion 502 is set at a compression of 0.45 to 2.00 mm at a linear pressure of 3 g/cm. The reason why the roller portion 502 of the transfer roller 50 is composed of a relatively soft material such as a foam, e.g., urethane foam or silicone foam, having hardness expressed by a compression of 0.45 to 2.00 mm at a linear pressure of 3 g/cm is as follows: Our tests have showed that when the roller portion of the transfer roller is composed of a relatively hard material such as hard rubber, the pressure at the transfer point is high, and no problem occurs with an ordinary transfer paper. However, for an OHP film or the like, to which a toner adheres with difficultly, a partial missing phenomenon tends to occur in which the middle of the line of the image remains on the image bearing member without being transferred to the film. In the light of this finding, we tested various transfer rollers made of urethane foams. The volume resistivity of the roller portion of the transfer roller was set at 10.sup.5 .OMEGA.cm, the volume resistivity of the transfer belt at 10.sup.11 .OMEGA.cm, and the voltage applied to the transfer roller at 2.5 kV. The tests showed that when the hardness of the roller portion was represented by a compression of less than 0.45 mm at a linear pressure of 3 g/cm, the partial missing phenomenon occurred during transfer to an OHP film; when the hardness of the roller portion was lower, no partial missing phenomenon occurred. However, when the hardness of the roller portion was low enough to involve a compression of greater than 2.00 mm at a linear pressure of 3 g/cm, a predetermined frictional force was not obtained, making free-running with the transfer belt difficult. Also, a shearing force developing between the transfer belt and the roller portion damaged the surface of the roller portion. It was thus found that the hardness of the roller portion of the transfer roller should desirably be represented by a compression of 0.45 to 2.00 mm at a linear pressure of 3 g/cm.
The opposite end portions of the rotating shaft 501 of the transfer roller 50 are each journaled rotatably by a bearing 54 mounted on the supporting plate 36 (35). The bearing 54 is disposed at a position facing the cylindrical stopper 361 (351) where it is embedded on the stopper 361 (351) side of the internal surface of the supporting plate 36 (35). Therefore, toner powder or dust minimally penetrates the bearing 54 from inside the supporting plate 36 (35). The rotating shaft 501 of the transfer roller 50 is adapted to be given a predetermined voltage by the voltage applying means 200 shown in FIG. 1.
The tension roller 51 is disposed between the driven roller 49 and the transfer roller 50 and is a cylindrical member made of an aluminum alloy. Its opposite end portions each include a rotating shaft 511 of a reduced diameter. The rotating shaft 511 is rotatably journaled on a bearing 55 mounted on the supporting plate 36 (35).
The earth roller 52 is disposed between the transfer roller 50 and the driven roller 43 and is a cylindrical member made of an aluminum alloy. Its opposite end portions each includes a rotating shaft 521 of a reduced diameter. The rotating shaft 521 is rotatably journaled on a bearing 56 mounted on the supporting plate 36 (35). The grounding roller 52 is grounded by a suitable earth means.
The earth roller 52, the tension roller 51 and the transfer roller 50 are in the following positional relationship: As depicted in FIG. 6, the transfer roller 50 is disposed such that its upper peripheral surface is situated below a straight line connecting together the upper peripheral surfaces of the earth roller 52 and the tension roller 51 as viewed in the drawing. Thus, in a state in which a transfer belt 57, to be described later, is wound over these rollers, the transfer roller 50 separates from the transfer belt 57 (see FIG. 6).
In the manner noted above, an endless transfer belt 57 is wound over the driving roller 43, driven roller 49, transfer roller 50, tension roller 51 and earth roller 52 which are mounted on the supporting plates 39 and 40 and the supporting plates 35 and 36. The transfer belt 57 is formed of a semiconductive material such as polychloroprene, and its volume resistivity is set at 10.sup.9 to 10.sup.12 .OMEGA.cm. In mounting the transfer belt 57 over the respective rollers, the screws 42 that fix the supporting plates 39 and 40 to the end walls 33 and 34 of the supporting frame 31 are loosened to release the fixing of the supporting plates 39 and 40 to the end walls 33 and 34 of the supporting frame 31, and the supporting plates 39 and 40 are turned about the pins 41. By so turning the supporting plates 39 and 40 about the pins 41, the transfer belt 57 can be easily fitted over the respective rollers. Then, the supporting plates 39 and 40 are turned about the pins 41 to their original positions, and the screws 42 are tightened, whereby the transfer belt 57 can be mounted with a predetermined tension. The width of the transfer belt 57 is set to be larger than the distance between the supporting plates 35 and 39 and the supporting plates 36 and 40. Both ends of the transfer belt 57 are situated at the central portions of the supporting plates 35 and 39 and the supporting plates 36 and 40. Hence, toner powder adhered to the transfer belt 57 minimally penetrates a space defined by the supporting plates 35, 39, the supporting plates 36, 40, and the transfer belt 57. To prevent the transfer belt 57 from snaking during its operation, anti-snaking members 58, 58 are attached to the upper surfaces of the supporting plates 39 and 40.
Next, a unit housing 60 for accommodating and holding the belt unit 30 will be described with reference to FIG. 10. The unit housing 60 in the illustrated embodiment, as shown in FIG. 10, has a front side wall 63, a rear side wall 64, a bottom wall 65, a left side wall 66, and a right side wall 67, and is open upwards. These walls are integrally formed of a plastic material. In those upper parts of the front side wall 63 and the rear side wall 64 which rest on the left side wall 66 side in FIG. 10, there are formed circular supporting holes 631 and 641 which rotatably support the mounting portions 391 and 401 on the supporting plates 39 and 40 journaling the driving roller 43 of the belt unit 30. The circular supporting holes 631 and 641 correspond in diameter with the mounting portions 391 and 401, and are open upwards. The width of the opening corresponds with the width of each of the two parallel surfaces 392, 392 and 402, 402 formed in the mounting portions 391 and 401. Thus, the two parallel surfaces 392, 392 and 402, 402 of the mounting portions 391 and 401 are inserted into the circular supporting holes 631 and 641 from above in correspondence with the openings of the circular supporting holes 631 and 641, and the belt unit 30 is turned through approximately 90.degree. about the mounting portions 391 and 401, whereby the belt unit 30 can be mounted on the unit housing 60.
Those end portions of the front side wall 63 and the rear side wall 64 which rest on the right side wall 67 side are formed so as to project forward and rearward. In the upper parts of these end portions are formed notched portions 632 and 642 for permitting the movement of the stoppers 351 and 361 of the belt unit 30. At the projection of the front side wall 63 where the notched portion 632 is formed is provided a mounting portion 634 protruding downwardly of the bottom wall 65. In the mounting portion 634 are formed an elliptic positioning hole 635 and an elliptic hole 636 for passage of a mounting bolt, as shown in FIG. 5. A slightly left-hand portion, relative to the center, of the front side wall 63 in FIG. 5 is formed so as to project downwardly, and its projection has an engagement hole 633 at a position aligning with a slide rail to be described later. In the bottom wall 65 is provided a slide rail 654 which is formed downwardly projectively at a position aligning with the engagement hole 633 formed in the front side wall 63 and which extends from the front end portion to the rear end portion of the bottom wall 65. The slide rail 654 has guides 655, 656 projecting downwardly on either side thereof, and a slide surface 657 formed between the guides 655 and 656. The slide surface 657 is formed at nearly the same level as the upper end of the engagement hole 633 formed in the front side wall 63. In the bottom wall 65 is formed an opening 651 at the center, and openings 652 and 653 are formed in those front and rear end portions of the bottom wall 65 which are beside the right side wall 67. The functions of the openings 651, 652 and 653 will be described later.
In that part of the unit housing 60 which is beside the left side wall 66 is formed a waste toner accommodating portion 68 in the back-and-forth direction along the left side wall 66, as shown in FIG. 6. In a lower part of the waste toner accommodating portion 68 is disposed a toner carriage member 69. The toner carriage member 69 has a rotating shaft 691 and a spiral blade 692 mounted on the rotating shaft 691. The toner carriage member 69 has an end portion of the rotating shaft 691 journaled rotatably on the front side wall 63. The other end portion of the rotating shaft 691 is open to the waste toner accommodating portion 68, and a part of the spiral blade 692 is supported rotatably by a guide cylinder 693 provided so as to project rearwardly from the rear side wall 64 (see FIG. 10). To an end of the rotating shaft 691 is mounted a driven gear 70, which engages a pinion 711 of an intermediate gear 71 journaled rotatably on a shaft 713 provided in the front side wall 63, as shown in FIG. 5. The intermediate gear 71 has a wheel 712 integrally with the pinion 711, and the wheel 712 is adapted to engage the gear 45 mounted on the rotating shaft 431 of the driving roller 43.
The other end portion of the rotating shaft 691 projects beyond the front end of the guide cylinder 693, and has at its front end a blocking disk 694 having nearly the same outside diameter as the outside diameter of the guide cylinder 693. Over the guide cylinder 693 is fitted a blocking cylinder 72 as shown in FIG. 3. The blocking cylinder 72 has an engagement groove 721 formed axially from the internal end thereof. Since the engagement groove 721 engages a ridge 695 provided on the guide cylinder 693, the blocking cylinder 72 can move axially, but its turning is restricted. Also, the blocking cylinder 72 has a flange 722 at its internal end, and is pushed rearward by a coiled spring 723 disposed between the flange 722 and the rear side wall 64.
The unit housing 60 has along the waste toner accommodating portion 68 a cleaning means 73 for cleaning the transfer belt 57 of the belt unit 30. The cleaning means 73 in the illustrated embodiment has a common holder 74, a cleaning blade 75, and a paper dust removing member 76. The common holder 74 comprises a channel-like member having nearly the same length as the width of the transfer belt 57, and has a mounting portion 741 and a supporting portion 742. To a central part of the supporting portion 742 of the holder 74 is secured a mounting member 77. The mounting member 77 has at its base portion a hole 771 of a circular cross section drilled through the mounting member 77 in the longitudinal direction and partly having an opening portion 772. At a central portion of the mounting member 77 is integrally formed an operated lever 773. A supporting shaft 78 (see FIG. 6) for rotatably supporting the mounting member 77 is provided at the bottom wall 65 of the unit housing 60. The supporting shaft 78 is formed integrally with supporting walls 79, 79, formed so as to extend from the bottom wall 65, and has two parallel surfaces with dimensions consistent with the diameter of the hole 771 and consistent with the opening width of the opening portion 772 at the outer periphery.
To mount the mounting member 77 on the supporting shaft 78, the opening portion 772 is aligned with the two parallel surfaces formed in the supporting shaft 78, and the hole 771 is fitted over the supporting shaft 78 from above. Then, the mounting member 77 is turned through about 90.degree., whereby the operated lever 773 is positioned so as to project from the opening 651 formed in the bottom wall 65, as shown in FIGS. 6 and 10.
The cleaning blade 75 is formed of urethane rubber or the like, has nearly the same length as the width of the transfer belt 57, and is secured to the mounting portion 741 of the holder 74 by use of an adhesive or the like. The cleaning blade 75 has its edge in contact with the transfer belt during transfer (see FIG. 20), thereby scraping off the toner adhered to the transfer belt 57. The paper dust removing member 76 is composed of a foamed material such as a sponge, has nearly the same length as the width of the transfer belt 57, and is secured to the mounting portion 741 of the holder 74 by use of an adhesive or the like, as is the cleaning blade 75. The paper dust removing member 76 is disposed downstream of the cleaning blade 75 in the direction of operation of the transfer belt 57 and is formed so as to be thicker than the cleaning blade 75. The paper dust removing member 76 is adapted to partially contact the transfer belt 57 during a non-transfer procedure as well as during a transfer procedure. The paper dust removing member 76 removes paper dust adhered to the transfer belt 57, which is difficult for the cleaning blade 75 to remove, and has the function to smooth the toner accumulated at the position of contact when the cleaning blade 75 leaves the transfer belt 57.
At an upper end of the left side wall 66 of the unit housing 60 is mounted a sealing plate 80 which covers the top of the waste toner accommodating portion 68. The sealing plate 80 extends from the front side wall 63 to the rear side wall 64 and has a sealing material 81, such as pile wool, sponge or felt, on its surface facing the transfer belt 57 and at its portion facing the cleaning blade 75. As shown in FIG. 6, the edge portion of the cleaning blade 75 is brought into contact with the sealing material 81 during a non-transfer operation. Hence, the toner or paper dust adhered to the edge portion of the cleaning blade 75 can be removed during each non-transfer procedure.
Next, the slider mechanism for mounting the thus constituted transfer belt unit 29 on the lower housing 25 of the clamshell type will be described with reference to FIGS. 11 to 20 as well. The lower housing 25 has a front side plate 85, a rear side plate 86 disposed at a distance from the front side plate 85, and a base plate 90 disposed between the front side plate 85 and the rear side plate 86. The front side plate 85, as shown in FIG. 12, is provided with a circular supporting hole 851 formed so as to be open upwards in correspondence with the fitting portion 464 of the detachable member 46 in the transfer belt unit 29, is provided with a rectangular notched portion 852 in correspondence with the mounting portion 634 formed in the front side wall 63 of the unit housing 60, and is provided with a hole 853 engaging the engaging portion of a slider to be described later. In the rear side plate 86, as shown in FIG. 13, are provided a hole 861 conforming to the fitting portion 472 of the position restricting member 47 in the transfer belt unit 29, and a hole 862 through which the blocking cylinder can be passed.
On the base plate 90 (FIG. 15) of the lower housing 25 is disposed a slider 87 extending between the front side plate 85 and the rear side plate 86. The slider 87 is composed of a steel material of a channel-like cross section, and its width is consistent with the width of the slide surface 657 formed between the guides 655 and 656 of the slide rail 654. The upper surface of its top plate 871 forms a bearing surface 871a for bearing the slide surface 657 of the slide rail 654. In the opposite side plates 872, 872 of the slider 87 are provided first elongate holes 873, 873 and second elongate holes 874, 874 each extending in the back-and-forth direction toward the rear end portion (upwards in FIG. 11, and rightwards in FIGS. 15 to 18). The first elongate holes 873, 873 provided on the rear end side are formed in a straight line parallel to the bearing surface 871a. The second elongate holes 874, 874, provided toward the front end side relative to the first elongate holes 873, 873, are each formed of a first parallel portion 874a parallel to the bearing surface 871a, an inclined portion 874b inclined upwards from the front end of the first parallel portion 874a, and a second parallel portion 874c extending parallel to the bearing surface 871a toward the front end side from the upper end of the inclined portion 874b. At the rear ends of the opposite side plates 872, 872 are provided stoppers 875, 875 projecting upwardly of the bearing surface 871a. At the front ends of the opposite side plates 872, 872 are provided engagement portions 876 which fit into the hole 853 formed in the front side plate 85 (see FIGS. 12 and 15), and which have engagement depressions 876a for holding the slider 87 in an inclined state. At the front end of the top plate 871 is provided an engagement portion 877 which engages the engagement hole 633 formed in the front side wall 63 of the unit housing 60. The engagement portion 877 and the engagement hole 633 formed in the front side wall 63 constitute an engaging means in which they engage each other. The so constituted slider 87 has a first supporting pin 88 inserted into the first elongate holes 873, 873 formed in the opposite side plates 872, 872, and a second supporting pin 89 inserted into the second elongate holes 874, 874. Both ends of the first and second supporting pins 88 and 89 are supported, respectively, by supporting brackets 901, 901 and 902, 902 formed by cutting and erecting a part of the base plate 90. The first elongate holes 873, 873 and the second elongate holes 874, 874 formed in the opposite side plates 872, 872 of the slider 87, and the first supporting pin 88 and the second supporting pin 89 supported, respectively, by the supporting brackets 901, 901 and 902, 902 constitute a supporting means which supports the slider 87 so as to be movable in the back-and-forth direction and be free to pivot in the up-and-down direction about the rear end portion. A coiled tension spring 92 is placed between the second supporting pin 89 and an engagement portion 878 provided in the top plate 871 of the slider 87 on the rear end side relative to the second supporting pin 89. By the tension of the coiled tension spring 92, the slider 87 is constantly urged toward the front end. Thus, the slider 87, as assembled, has its front end contacting the front side plate 85 (see FIG. 11). In this position, the first supporting pin 88 is situated nearly at the center of the first elongate holes 873, 873 formed in the opposite side plates 872, 872 of the slider 87, and the second supporting pin 89 is situated at the junction between the inclined portion 874b and the second parallel portion 874c of the second elongate holes 874, 874. When the front end portion of the slider 87 is lifted upward from this state, the slider 87 turns about the first supporting pin 88, Simultaneously, the slider 87 is guided by the second elongate holes 874, 874 inserted by the second supporting pin 89, whereby the slider 87 moves toward the front end, and the engagement portions 876 reach the hole 853 formed in the front side plate 85. At this time, as shown in FIG. 15, the engagement portions 876 fit into the hole 853, and the lower edge of the hole 853 engages the engagement depressions 876a of the engagement portions 876. Thus, the slider 87 can be held in an inclined state in which its front end is situated upwards of the upper end of the front side plate 85. In this position, the rear ends of the first elongate holes 873, 873 are positioned at the first supporting pin 88, while the rear ends of the first parallel portions 874a of the second elongate holes 874, 874 are positioned at the second supporting pin 89.
The slider mechanism for mounting the transfer belt unit 29 on the clamshell type lower housing 25 is constituted as described above. The procedure of mounting the transfer belt unit 29 will be explained. First, the front end portion of the slider 87 is lifted upwards, and the engagement depressions 876a of the engagement portions 876 are engaged with the lower edge of the hole 853 formed in the front side plate 85 to hold the slider 87 in an inclined condition as shown in FIG. 15. In this state, the slide surface 657 of the slide rail 654 formed in the unit housing 60 of the transfer belt unit 29 is placed on the bearing surface 871a of the slider 87. As the transfer belt unit 29 is moved along the bearing surface 871a of the slider 87 as far as the position illustrated in FIG. 16, the rear end of the slide rail 654 contacts the stoppers 875, 875 provided at the rear end of the slider 87. The engagement hole 633 formed in the front side wall 63 of the unit housing 60 engages the engagement portion 877 provided in the slider 87, whereby the transfer belt unit 29 and the slider 87 are integrated. At this time, the driven gear 48 mounted on the driving roller 43 of the transfer belt unit 29 has passed through the hole 861 formed in the rear side plate 86, and the guide portion 471 of the position restricting member 47 contacts the upper edge portion of the hole 861. Also, the blocking cylinder 72 fitted over the guide cylinder 693 of the toner carriage member 69 has been inserted into the hole 862 formed in the rear side plate 86. When the transfer belt unit 29 and the slider 87 are pushed rearward from the state of FIG. 16, the engagement portion 876 and the hole 853 are disengaged. Thus, the transfer belt unit 29 and the slider 87 are pivoted downward about the first supporting pin 88 and guided along the second elongate holes 874, 874 where the second supporting pin 89 has been inserted. When they come to a nearly horizontal condition as illustrated in FIG. 17, the bottom wall 65, aligning with the position of the mounting portion 634 of the front side wall 63, contacts a bottom edge 854 of the notched portion 852 formed in the front side plate 85. At this time, the position restricting member 47 is positioned because its guide portion 471 having a conical surface is guided, and its fitting portion 472 is fitted, into the hole 861 formed in the rear side plate 86. At the same time, the flange portion 473 contacts the rear side plate 86. The blocking cylinder 72 fitted over the guide cylinder 693 of the toner carriage member 69 is inserted into a hole 951 provided in a waste toner box 95 disposed behind the rear side plate 86, and the flange 722 contacts the rear side plate 86. A smaller-diameter portion between the detachable member 46 mounted at the front end portion of the driving roller 43 and the gear 45 is fitted into the circular supporting hole 851, formed in the front side plate 85, from its upper opening. When the transfer belt unit 29 and the slider 87 are further pushed rearward from the state of FIG. 17, the mounting portion 634 contacts the front side plate 85 as shown in FIG. 18. At this time, the positioning hole 635 formed in the mounting portion 634 fits over a positioning pin 96 provided in the front side plate 85 as shown in FIG. 12. The detachable member 46 is guided on the conical surface of the guide portion 463 constituting the position restricting means 465, and moved in the circular supporting hole 851. The fitting portion 464 is fitted into the circular supporting hole 851 for positional restriction. In this condition, as illustrated in FIG. 12, a mounting bolt 971 is inserted into the hole 636 that is formed in the mounting portion 634 and screwed into a threaded hole formed in the front side plate 85. Simultaneously, mounting bolts 972 and 973 are inserted into the holes 461 and 462 that are formed in the detachable member 46 and screwed into threaded holes formed in the front side plate 85. Thereby, the transfer belt unit 29 is mounted and fixed on the clamshell type lower housing 25. On the rear end side of the transfer belt unit 29, the driven gear 48 mounted on the driving roller 43 is meshed with a transmission gear 99 mounted rotatably on a short shaft 98 attached to the rear side plate 86 and connected transmissibly to a driving unit (not shown). In the blocking cylinder 72 fitted over the guide cylinder 693 of the toner carriage member 69, the front end portion of the guide cylinder 693 protrudes from the blocking cylinder 72 into the waste toner box 95, since the flange 722 pressed against the rear side plate 86 is immobile, but the guide cylinder 693 moves. Thus, waste toner carried by the toner carriage member 69 can be discharged. To detach the transfer belt unit 29, mounted on the lower housing 25 this way, for replacement of parts and so forth, a procedure reverse to the above-described mounting procedure is performed, whereby detachment can be carried out easily.
The positional relationship between the image bearing member 3 and the transfer belt unit 29 mounted on the lower housing 25 of the clamshell type machine body housing is shown in FIG. 19. The transfer roller 50 of the transfer belt unit 29 is positioned nearly directly below the image bearing member 3, and there is a gap between the transfer belt 57 and the image bearing member 3. There is also a 1.00 to 2.00 mm gap between the transfer belt 57 and the transfer roller 50. Thus, the belt unit 30 of the transfer belt unit 29 which is mounted on the lower housing 25 of the machine body housing is rotated upwards about the driving roller 43 by a contacting/separating means (to be described later) at the time of transfer, and is brought to a transfer position. As shown in FIG. 20, the transfer belt 57 contacts the outer peripheral surface of the image bearing member 3 and is also pressed by the transfer roller 50. Hereinbelow, the contacting/separating means will be described mainly with reference to FIGS. 11, 19 and 20.
The contacting/separating means has an operating shaft 100 that is disposed in the back-and-forth direction above the base plate 87 of the lower housing 25 and that is supported rotatably on the front side plate 85 and the rear side plate 86. At the rear end portion of the operating shaft 100 is attached a lever 101 which is caused to act by a cam 102 that is mounted on a rotating shaft 103 journaled rotatably on the front side plate 85. A coiled tension spring 105 is mounted between the lever 101 and the front side plate 85, so that the lever 101 is in constant contact with the outer peripheral surface of the cam 102. On the rotating shaft 103 is mounted a driven gear 104, which is transmissibly connected to a driving gear (not shown). Hence, when the driven gear 104 is rotationally driven, the lever 101, in contact with the outer peripheral surface of the cam 102, is revolved in a predetermined angular range by the action of the cam 102, thereby reciprocatingly turning the operating shaft 100 in a predetermined angular range. On the operating shaft 100 are mounted contacting/separating operating levers 106 and 107, formed of a spring steel, at positions slightly away from the front and rear side plates 85 and 86 and toward the center. These contacting/separating operating levers 106 and 107 are placed at positions aligning with the openings 652 and 653 formed in the bottom wall 65 of the unit housing 60 of the transfer belt unit 29 mounted on the lower housing 25. At the center of the operating shaft 100 is mounted an operating lever 108 for cleaning which is formed of a spring steel and which is to contact the top of an operated lever 773 formed in the mounting portion 77 for mounting the holder 74 where the cleaning blade 75 and the paper dust removing member 76 are mounted. The operated lever 773, the operating lever 108, the operating shaft 100, and the lever 101 and the cam 102 constitute an operating mechanism for causing the holder 74, where the cleaning blade 75 and the paper dust removing member 76 are mounted, to act in correspondence with the direction of operation of the belt unit 60 by the contacting/separating means. This operating mechanism is actuated by a drive source common to the contacting/separating means.
The transfer device of the image forming machine according to the illustrated embodiment is constituted as noted above. Its actions will be described below. When the image forming machine is actuated from the state of the transfer belt unit 29 mounted on the lower housing 25 in the above manner (FIG. 19), the driven gear 104 is rotationally driven by a driving unit (not shown). Since the driven gear 104 is rotationally driven, the cam 102 is also rotated, and when it reaches the transfer position shown in FIG. 20, it is stopped. As the cam 102 revolves to the transfer position shown in FIG. 20, the lever 101 in contact with the outer peripheral surface of the cam 102 is swayed upwards to revolve the operating shaft 100 counterclockwise in FIG. 20. Thus, the operating levers 106 and 107 and which are mounted on the operating shaft 100 are pivoted upwards and contact the undersides of the supporting plates 35 and 36 of the belt unit 30, thereby pivoting the belt unit 30 upwards about the driving roller. As a result, the transfer belt 57 is pressed against the image bearing member 3, and the transfer roller 50 is also pressed against the transfer belt 57. By this contact under pressure, the roller portion of the transfer roller 50 is compressed by about 0.5 to 1.0 mm, and thus the transfer belt 57 can be contacted uniformly with the image bearing member 3 under a predetermined pressure. On the other hand, the operating lever 108 for cleaning that is mounted on the operating shaft 100 is pivoted downwards. Thus, the mounting member 77, equipped with the operated lever 773 in contact with the operating lever 108, is pivoted clockwise in FIG. 20 about the supporting shaft 78. Consequently, the holder 74 having the mounting member 77 mounted thereon is actuated to the position shown in FIG. 20, so that the edge portion of the cleaning blade 75 mounted on the holder 74 is pressed against the transfer belt 57. Also, that edge portion of the paper dust removing member 76 mounted likewise on the holder 74 which is on the cleaning blade 75 side is contacts the transfer belt 57.
Then, when the driven gear 48 is rotationally driven via the transmission gear 99 connected to the driving unit (not shown), the driving roller 43, having the driven gear 48 mounted thereon, is caused to rotate. Upon its rotation, the transfer belt 57 is actuated in the direction of arrow B. Also, with the rotation of the driving roller 43, the driven gear 70 is rotated via the gear 45 mounted on the driving roller 43 and the intermediate gear 71. When the driven gear 70 is rotated, the toner carriage member 69, having the driven gear 70 mounted thereon, is rotated. Separately, the transfer roller 50 receives a predetermined voltage from the voltage applying means 200 (see FIG. 1). Via the transfer roller 50, a charge of a predetermined polarity is imposed on the transfer belt 57. Therefore, when a transfer paper is fed between the image bearing member 3 and the transfer belt 57, a toner image formed on the surface of the image bearing member 3 is sequentially attracted and transferred to the transfer paper by the action of the charge applied to the transfer belt 57 at the transfer portion where the image bearing member 3 and the transfer belt 57 face each other. The transfer paper having the toner image transferred thereto is conveyed by the transfer belt 57, has the toner image fixed by the fixing roller pair 23, and is discharged from the discharge roller pair 24. The toner adhered to the surface of the transfer belt 57 is scraped off by the cleaning blade 75 during travel in the direction of arrow B and is caused to fall into the waste toner accommodating portion 68. The toner dropped there is carried rearwards by the toner carriage member 69 and is discharged into the waste toner box 95 from the front end of the guide cylinder 693.
Then, at the time of non-transfer, the driving roller 43 is stopped, and the voltage applied to the transfer roller 50 is shut off. The driven gear 104 is rotationally driven by the driving unit (not shown) to bring the cam 102 to the position shown in FIG. 19. As the cam 102 revolves to the position shown in FIG. 19, the lever 101, in contact with the outer peripheral surface of the cam 102, is pivoted downwards to revolve the operating shaft 100 clockwise in FIG. 19. Thus, the operating levers 106 and 107 for contact and separation which are mounted on the operating shaft 100 are pivoted downwards. Hence, the belt unit 30 is turned downwards about the driving roller, whereupon the supporting plates 35 and 36 contact the bottom wall 65 of the unit housing 60, producing the non-transfer position shown in FIG. 19. That is, the image bearing member 3 and the transfer belt 57, as well as the transfer belt 57 and the transfer roller 50 are separated from each other. This can prevent the deformation of the transfer roller 50 arising from the constant contact of the transfer roller 50 with the transfer belt 57. On the other hand, the operating lever 108 for cleaning that is mounted on the operating shaft 100 is pivoted upwards. Thus, the mounting member 77, equipped with the operated lever 773 in contact with the operating lever 108, is revolved counterclockwise in FIG. 19 about the supporting shaft 78. Consequently, the holder 74, having the mounting member 77 mounted thereon, is actuated to the position shown in FIG. 19, so that the cleaning blade 75 mounted on the holder 74 separates from the transfer belt 57. This can prevent the deformation of the transfer belt 57 arising from constant contact of the cleaning blade 75 with the transfer belt 57. In this condition as well, that edge portion of the paper dust removing member 76 which is opposite to the cleaning blade 75 side contacts the transfer belt 57. Since the paper dust removing member 76 is in constant contact with the transfer belt 57, the toner remaining adhered at the position of contact of the cleaning blade 75 with the transfer belt 57 at the time of separation of the belt unit 30 is smoothed by the paper dust removing member 76 even if the toner moves under the inertia of the transfer belt during the period until its stoppage. At the next transfer, therefore, toner build-up adhered to the transfer belt can be prevented from falling into the machine.
As described so far, the transfer device of an image forming machine constructed in accordance with the first embodiment of the invention is constituted such that the transfer roller is disposed apart from the transfer belt, and when the belt unit is brought to the transfer position by the contacting/separating means, the transfer roller presses the transfer belt against the image bearing member. Hence, when the belt unit is brought to the transfer position by the contacting/separating means during a transfer operation, the transfer roller presses the transfer belt against the image bearing member, while when the belt unit is brought to the non-transfer position by the contacting/separating means during a non-transfer operation, the transfer belt separates from the image bearing member, and the transfer roller also separates from the transfer belt. Since, during a non-transfer operation, the transfer belt separates from the image bearing member, and the transfer roller also separates from the transfer belt, the following advantages are obtained: Even if the transfer roller is formed of a relatively flexible material such as sponge rubber or urethane foam, deformation of the transfer roller due to constant pressure contact with the transfer belt can be prevented, and poor transfer associated with the deformation of the transfer roller can also be prevented.
Next, another embodiment of the transfer device 6 will be described with reference to FIGS. 21 to 36. In this embodiment, members having the same functions as those of the respective members in the aforementioned embodiment will be described with the same reference numerals attached. FIG. 21 is a perspective view showing another embodiment of a transfer belt unit suitable for the transfer device. FIG. 22 is a plan view of the transfer belt unit. FIG. 23 is a front view, partly broken away, of the transfer belt unit. FIG. 24 is a sectional view of the transfer belt unit. The illustrated transfer belt unit 29 has a belt unit 30, and a unit housing 60 for housing and holding the belt unit 30.
The belt unit 30 will be described mainly with reference to FIGS. 25, 26 and 27. The illustrated belt unit 30 has a supporting frame 31 as in the aforementioned embodiment. The supporting frame 31 has a base portion 32, and end walls 33 and 34 formed, respectively, at the front end and rear end of the base portion 32, and these are molded integrally from a plastic material. In the end walls 33 and 34 are formed, respectively, notched portions 331, 332, 333 and 341, 342, 343 which are all open upwards. To the end walls 33 and 34 are attached, by means of screws 37, 38 (FIG. 25 shows only those on the supporting plate 36 side), supporting plates 35 and 36 formed of a plastic material and supporting the respective rollers to be described later. At the central portions of the supporting plates 35 and 36, cylindrical stoppers 351 and 361 projecting forward (upper-leftward in FIG. 25) and rearward (lower-rightward in FIG. 25) are integrally formed. These stoppers 351 and 361 function to contact the underside of a holder for rotatably holding the image bearing member 3 and regulate the positional relationship between the belt unit 30 and the image bearing member 3. Also at an end portion of the supporting plates 35 and 36, cylindrical supporting shafts 352 and 362, parallel to respective rollers to be described later, are integrally formed. These supporting shafts 352 and 362 serve as the support for the belt unit 30 mounted on the unit housing 60. On the end walls 33 and 34 of the supporting frame 31 are mounted plastic supporting plates 39 and 40 for supporting a driving roller to be described later. The supporting plates 39 and 40 are joined to side end portions of the supporting plates 35 and 36 by pins 41 (FIG. 25 shows only that on the supporting plate 40 side) so as to be free to pivot, and by screws 42 (FIG. 25 shows only that on the supporting plate 36 side) so as to be set in place. On the outside surfaces of the supporting plates 39 and 40 are provided, respectively, disk-shaped mounting portions 391 and 401 (see FIG. 22).
Between the supporting plates 39 and 40 is disposed a driving roller 43. The driving roller 43 is a hollow member made of an aluminum alloy as illustrated in FIG. 26. To its front end (left end in FIG. 26) and rear end (right end in FIG. 26) are attached rotating shafts 431 and 432. The front rotating shaft 431 is journaled rotatably on a bearing 44 disposed in the supporting plate 39. On the front rotating shaft 431 is mounted a gear 45 which is adapted to turn integrally with the rotating shaft 431 because an engagement groove 451 formed on the side surface of the gear 45 engages a pin 452 disposed so as to pass diametrically through the rotating shaft 431. The rear rotating shaft 432 is rotatably journaled on a bearing 441 disposed in the supporting plate 40. On the rear rotating shaft 432 is mounted a driven toothed pulley 460 which is adapted to turn integrally with the rotating shaft 432 because an engagement groove 467 formed on the internal side surface of the driven toothed pulley 460 engages a pin 468 disposed so as to pass diametrically through the rotating shaft 432. The driven toothed pulley 460 has on its internal side surface a flange 466 integrally formed for preventing a timing belt (to be described later) from slipping off.
As seen in FIG. 25, between the supporting plates 35 and 36 are disposed a driven roller 49, a transfer roller 50, a tension roller 51, and an earth roller 52. The supporting structure on the supporting plate 35 side for these respective rollers, and that on the supporting plate 36 side for these rollers are identical, and so only the supporting structure on the supporting plate 36 side is shown in FIG. 27.
The driven roller 49, as in the aforementioned embodiment, is a cylindrical member made of an aluminum alloy, and its opposite end portions each include a rotating shaft 491 of a reduced diameter. The rotating shaft 491 is rotatably journaled on a bearing 53 mounted on the supporting plate 36 (35).
The transfer roller 50, as in the aforementioned embodiment, comprises a rotating shaft 501 (FIG. 24) formed from a cylindrical material made from a steel product, and a spongy roller portion 502 mounted on the outer peripheral surface of the rotating shaft 501 by use of a conductive adhesive. The opposite end portions of the rotating shaft 501 of the transfer roller 50 are each journaled rotatably by a bearing 54 mounted on the supporting plate 36 (35). The bearing 54, as in the aforementioned embodiment, is disposed at a position facing the cylindrical stopper 361 (351) where it is embedded on the stopper 361 (351) side of the internal surface of the supporting plate 36 (35). Therefore, toner powder or dust minimally penetrates the bearing 54 from inside the supporting plate 36 (35). The rotating shaft 501 of the transfer roller 50 is adapted to be given a predetermined voltage by the voltage applying means 200 shown in FIG. 1.
The tension roller 51, as in the aforementioned embodiment, is disposed between the driven roller 49 and the transfer roller 50 and is a cylindrical member made of an aluminum alloy. Its opposite end portions each include a rotating shaft 511 of a reduced diameter. The rotating shaft 511 is rotatably journaled on a bearing 55 mounted on the supporting plate 36 (35).
The earth roller 52, as in the aforementioned embodiment, is disposed between the transfer roller 50 and the driven roller 43 and a cylindrical member made of an aluminum alloy. Its opposite end portions each include a rotating shaft 521 of a reduced diameter. The rotating shaft 521 is rotatably journaled on a bearing 56 mounted on the supporting plate 36 (35). The earth roller 52 is grounded by a suitable earth means.
The earth roller 52, the tension roller 51 and the transfer roller 50 are in the following positional relationship as in the aforementioned embodiment: As depicted in FIG. 24, the transfer roller 50 is disposed such that its upper peripheral surface is situated below a straight line connecting together the upper peripheral surfaces of the earth roller 52 and the tension roller 51 as viewed in the drawing. Thus, in a state in which a transfer belt 57, to be described later, is wound over these rollers, the transfer roller 50 separates from the transfer belt 57 (see FIG. 24).
As in the aforementioned embodiment, an endless transfer belt 57 is wound over the driving roller 43, driven roller 49, transfer roller 50, tension roller 51 and earth roller 52 which are mounted on the supporting plates 39 and 40 and the supporting plates 35 and 36 in the manner noted above.
In the cylindrical supporting shafts 352 and 362, formed integrally with the supporting plates 35 and 36, is disposed coaxially therewith a rotating shaft 470 rotatably journaled on a bearing 477. A rear end portion of the rotating shaft 470 projects from the cylindrical supporting shaft 362, and a transmission gear 480 is mounted on this rear end portion. On the external side surface of the transmission gear 480 is integrally formed a toothed pulley 485. A timing belt 490 is looped between the toothed pulley 485 and the driven toothed pulley 460. In the illustrated embodiment, the rotating shaft 470 is supported rotatably in the cylindrical supporting shafts 352 and 362, and the transmission gear 480 is fixed to the rotating shaft 470. However, a fixing shaft may be mounted on the supporting shaft 362, and the transmission gear 480 may be mounted rotatably on the fixing shaft.
Next, a unit housing 60 for accommodating and holding the belt unit 30 will be described with reference to FIG. 28. The unit housing 60 in the illustrated embodiment has a front side wall 63, a rear side wall 64, a bottom wall 65, a left side wall 66, and a right side wall 67, and is open upwards. These walls are integrally formed of a plastic material. In those upper parts of the front side wall 63 and the rear side wall 64 which rest on the left side wall 66 side in FIG. 28, there are formed notched portions 631 and 641 which permit the movement of the mounting portions 391 and 401 provided on the supporting plates 39 and 40 journaling the driving roller 43 of the belt unit 30. Those end portions of the front side wall 63 and the rear side wall 64 which rest on the right side wall 67 side are formed so as to project forward and rearward. In the upper parts of these end portions are formed notched portions 632 and 642 for permitting the movement of the stoppers 351 and 361 of the belt unit 30. In those parts of the front side wall 63 and the rear side wall 64 which are slightly closer to the left side wall 66 than to the center are formed notched supporting portions 637 and 647 which rotatably support the supporting shafts 352 and 362. At the projection of the front side wall 63 where the notched portion 632 is formed there is provided a mounting portion 634 protruding downwardly of the bottom wall 65. In the mounting portion 634 are formed an elliptic positioning hole 635 and an elliptic hole 636 for passage of a mounting bolt, as shown in FIG. 23. A slightly left-hand portion, relative to the center, of the front side wall 63 in FIG. 23 is formed so as to project downwardly, and its projection has an engagement hole 633 at a position aligning with a slide rail to be described later. In the bottom wall 65 is provided a slide rail 654 which is formed downwardly projectively at a position aligning with the engagement hole 633 formed in the front side wall 63 and which extends from the front end portion to the rear end portion of the bottom wall 65. The slide rail 654 has guides 655, 656 projecting downwardly on either side thereof, and a slide surface 657 formed between the guides 655 and 656. The slide surface 657 is formed at nearly the same level as the upper end of the engagement hole 637 formed in the front side wall 63. In the bottom wall 65 are formed openings 652 and 653 in those front and rear end portions of the bottom wall 65 which are beside the right side wall 67. The functions of the openings 652 and 653 will be described later.
In that part of the unit housing 60 which is beside the left side wall 66 there is formed, as in the aforementioned embodiment, a waste toner accommodating portion 68 extending in the back-and-forth direction along the left side wall 66, as shown in FIG. 24. In a lower part of the waste toner accommodating portion 68 there is disposed a toner carriage member 69. The toner carriage member 69 has a rotating shaft 691 and a spiral blade 692 mounted on the rotating shaft 691. The toner carriage member 69 has an end portion of the rotating shaft 691 journaled rotatably on the front side wall 63. The other end portion of the rotating shaft 691 is open to the waste toner accommodating portion 68, and a part of the spiral blade 692 is supported rotatably by a guide cylinder 693 provided so as to project rearwardly from the rear side wall 64 (see FIG. 28). To an end of the rotating shaft 691 the is mounted a driven gear 70 which engages a pinion 711 of an intermediate gear 71 journaled rotatably on a shaft 713 provided in the front side wall 63, as shown in FIG. 23. The intermediate gear 71 has a wheel 712 integrally with the pinion 711, and the wheel 712 is adapted to engage the gear 45 mounted on the rotating shaft 431 of the driving roller 43. The other end portion of the rotating shaft 691 projects beyond the front end of the guide cylinder 693 and has at its front end a blocking disk 694 having nearly the same outside diameter as the outside diameter of the guide cylinder 693. Over the guide cylinder 693 is fitted a blocking cylinder 72 as shown in FIG. 21. The blocking cylinder 72 has an engagement groove 721 formed axially from the internal end thereof. Since the engagement groove 721 engages a ridge 695 provided on the guide cylinder 693, the blocking cylinder 72 can move axially, but its turning is restricted. Also, the blocking cylinder 72 has a flange 722 at its internal end and is pushed rearward by a coiled spring 723 disposed between the flange 722 and the rear side wall 64.
The unit housing 60 has along the waste toner accommodating portion 68 a cleaning means 730 for cleaning the transfer belt 57 of the belt unit 30. The cleaning means 730 in the illustrated embodiment is disposed near the driving roller 43 on the side opposite to the transfer side of the transfer belt 57 facing the image bearing member 3 and has a common holder 731, a cleaning blade 734, and a paper dust removing member 735. The common holder 731 comprises a channel-like member having nearly the same length as the width of the transfer belt 57, and has a mounting portion 732 and a supporting portion 733. The supporting portion 733 of the holder 731 is attached by means of a screw 736 to a supporting wall 659 formed so as to extend from the bottom wall 65. The cleaning blade 734 is formed of urethane rubber or the like, has nearly the same length as the width of the transfer belt 57, and is secured to the mounting portion 732 of the holder 731 by use of an adhesive or the like. The cleaning blade 734 has its edge in contact with the transfer belt 57 during transfer (see FIG. 36), thereby scraping off toner adhered to the transfer belt 57. The paper dust removing member 735 is composed of a foamed material such as a sponge, has nearly the same length as the width of the transfer belt 57, and is secured to the mounting portion 732 of the holder 731 by use of an adhesive or the like. The paper dust removing member 735 is disposed downstream of the cleaning blade 734 in the direction of operation of the transfer belt 57 and is formed so as to be thicker than the cleaning blade 734. The paper dust removing member 735 is adapted to partially contact the transfer belt 57 during a non-transfer as well as during a transfer procedure. The paper dust removing member 735 removes paper dust adhered to the transfer belt 57 which is difficult for the cleaning blade 734 to remove, and has the function to smooth the toner accumulated at the position of contact when the cleaning blade 734 leaves the transfer belt 57. At an upper end of the left side wall 66 of the unit housing 60 is mounted a sealing plate 80 which covers the top of the waste toner accommodating portion 68. The sealing plate 80 extends from the front side wall 63 to the rear side wall 64, and has a sealing material 81, such as pile wool, sponge or felt, on its surface facing the transfer belt 57 and at its portion facing the cleaning blade 734.
By accommodating the belt unit 30 into the unit housing 60 constructed as described above, a transfer belt unit 29 shown in FIG. 24 can be constructed. The so constructed transfer belt unit 29 is constituted such that the supporting shafts 352 and 362, provided in the belt unit 30, are placed on the notched supporting portions 633 and 643, formed in the front side wall 63 and rear side wall 64 of the unit housing 60, and such that the belt unit 30 is turnable about the supporting shafts 352 and 362. The supporting shafts 352 and 362 are adapted to be positioned between the image bearing member 3 and the cleaning blade 734 (see FIGS. 35 and 36). Thus, when the belt unit 30 is pivoted counterclockwise in FIGS. 35 and 36 about the supporting shafts 352 and 362 by means of a contacting/separating mechanism to be described later and brought to the transfer position, the transfer belt 57 is pressed against the outer peripheral surface of the image bearing member 3 as shown in FIG. 36, and the cleaning blade 734 is pressed against the transfer belt 57. On the other hand, when the belt unit 30 is pivoted clockwise in FIGS. 35 and 36 about the supporting shafts 352 and 362, by means of the contacting/separating mechanism to be described later, and brought to the non-transfer position, the transfer belt 57 is separated from the image bearing member 3 as shown in FIG. 35, and the cleaning blade 734 is also separated from the transfer belt 57. In the illustrated embodiment, the supporting shafts 352 and 362 are disposed close to the driving roller 43 relative to the midpoint between the driving roller 43 and the driven roller 49. In a state in which the contacting/separating mechanism is inactive, the belt unit 30 is pivoted clockwise in the drawings about the supporting shafts 352 and 362 to assume the position shown in FIG. 35.
Next, the slider mechanism for mounting the thus constituted transfer belt unit 29 on the lower housing 25 of the clamshell type will be described with reference to FIGS. 29 to 36. The lower housing 25 has a front side plate 85, a rear side plate 86 disposed at a distance from the front side plate 85, and a base plate 90 disposed between the front side plate 85 and the rear side plate 86. The front side plate 85 is provided with a rectangular notched portion 852 in correspondence with the mounting portion 634, formed in the front side wall 63 of the unit housing 60, and has a hole 853 engaging the engaging portion 876 of the slider 87 shown in FIG. 30. In the rear side plate 86, as shown in FIG. 31, are provided a hole 865 conforming to the transmission gear 480, the driven toothed pulley 460 and the timing belt 490 in the transfer belt unit 29, and a hole 866 which enables the blocking cylinder 72 to pass through it.
On the base plate 90 of the lower housing 25 is disposed a slider 87 extending between the front side plate 85 and the rear side plate 86. The slider 87 has the same structure as that in the embodiment shown in FIG. 14. Thus, the same numerals are assigned to the same members, and their explanations are omitted.
The slider mechanism for mounting the transfer belt unit 29 on the clamshell type lower housing 25 is constituted as described above. The procedure of mounting the transfer belt unit 29 will be explained. First, as in the aforementioned embodiment, the front end portion of the slider 87 is lifted upwards, and the engagement depressions 876a of the engagement portions 876 are engaged with the lower edge of the hole 853 formed in the front side plate 85 to hold the slider 87 in an inclined condition as shown in FIG. 32. In this state, the slide surface 657 of the slide rail 654 formed in the unit housing 60 of the transfer belt unit 29 is placed on the bearing surface 871a of the slider 87. As the transfer belt unit 29 is moved along the bearing surface 871a of the slider 87 as far as the position illustrated in FIG. 32, the rear end of the slide rail 654 contacts the stoppers 875, 875 provided at the rear end of the slider 87. The engagement hole 637 formed in the front side wall 63 of the unit housing 60 engages the engagement portion 877 provided in the slider 87, whereby the transfer belt unit 29 and the slider 87 are integrated. At this time, the toothed pulley 485, formed integrally with the transmission gear 480 mounted on the rotating shaft 470 disposed coaxially with the supporting shafts 352 and 362 of the transfer belt unit 29, the driven toothed pulley 460, mounted on the rotating shaft 432 of the driving roller 43, and the timing belt 490 looped between the toothed pulley 485 and the driven toothed pulley 460, have passed through the hole 865 formed in the rear side plate 86. Also, the blocking cylinder 72, fitted over the guide cylinder 693 of the toner carriage member 69, has been inserted into the hole 866 formed in the rear side plate 86. When the transfer belt unit 29 and the slider 87 are pushed rearward from the state of FIG. 32, the engagement portion 876 and the hole 853 are disengaged. Thus, the transfer belt unit 29 and the slider 87 are pivoted downward about the first supporting pin 88 and guided along the second elongate holes 874, 874 where the second supporting pin 89 has been inserted. When they come to a nearly horizontal condition as illustrated in FIG. 33, the bottom wall 65, aligning with the position of the mounting portion 634 of the front side wall 63, contacts a bottom edge 854 of the notched portion 852 formed in the front side plate 85. At this time, the transmission gear 480 also passes through the hole 865 formed in the rear side plate 86. The blocking cylinder 72 fitted over the guide cylinder 693 of the toner carriage member 69 is inserted into a hole 951 provided in a waste toner box 95 disposed behind the rear side plate 86, and the flange 722 contacts the rear side plate 86. When the transfer belt unit 29 and the slider 87 are further pushed rearward from the state of FIG. 33, the mounting portion 634 contacts the front side plate 85 as shown in FIG. 34. At this time, the positioning hole 635 formed in the mounting portion 634 fits over a positioning pin 96 provided in the front side plate 85 as shown in FIG. 30. In this condition, as illustrated in FIG. 30, a mounting bolt 971 is inserted into the hole 636 that is formed in the mounting portion 634, and screwed into a threaded hole formed in the front side plate 85. Thereby the transfer belt unit 29 is mounted and fixed on the clamshell type lower housing 25. On the rear end side of the transfer belt unit 29, as shown in FIG. 34, the transmission gear 480 is meshed with a transmission gear 99 mounted rotatably on a short shaft 98 attached to the rear side plate 86 and connected transmissibly to a driving unit (not shown). In the blocking cylinder 72 fitted over the guide cylinder 693 of the toner carriage member 69, the front end portion of the guide cylinder 693 protrudes from the blocking cylinder 72 into the waste toner box 95, since the flange 722 pressed against the rear side plate 86 is immobile, but the guide cylinder 693 moves. Thus, waste toner carried by the toner carriage member 69 can be discharged. To detach the transfer belt unit 29, mounted on the lower housing 25 this way, for replacement of parts and so forth, a procedure reverse to the above-described mounting procedure is performed, whereby detachment can be carried out easily.
The positional relationship between the image bearing member 3 and the transfer belt unit 29 mounted on the lower housing 25 of the clamshell type machine body housing is shown in FIG. 35. The transfer roller 50 of the transfer belt unit 29 is positioned nearly directly below the image bearing member 3, and there is a gap between the transfer belt 57 and the image bearing member 3. Moreover, the transfer belt 57 is positioned in a state separated from the cleaning blade 734. Thus, the belt unit 30 of the transfer belt unit 29 mounted on the lower housing 25 constituting the machine body housing is pivoted counterclockwise in the drawing about the supporting shafts 352, 362 by a contacting/separating mechanism (to be described later) at the time of transfer, thereby pressing the transfer belt 57 against the outer peripheral surface of the image bearing member 3 and also against the cleaning blade 734 as shown in FIG. 36. Hereinbelow, the contacting/separating mechanism will be described mainly with reference to FIGS. 29, 35 and 36. The contacting/separating mechanism in the instant embodiment is of substantially the same structure as the structure of the contacting/separating mechanism in the aforementioned embodiment from which the operating lever 108 for cleaning has been removed.
In detail, the contacting/separating means has an operating shaft 100 disposed in the back-and-forth direction above the base plate 90 constituting the lower housing 25, and supported rotatably on the front side plate 85 and the rear side plate 86. At the rear end portion of the operating shaft 100 is attached a lever 101 which is caused to act by a cam 102 mounted on a rotating shaft 103 that is journaled rotatably on the front side plate 85. A coiled tension spring 105 is mounted between the lever 101 and the front side plate 85 so that the lever 101 is in constant contact with the outer peripheral surface of the cam 102. On the rotating shaft 103 is mounted a driven gear 104, which is transmissibly connected to a driving gear (not shown). Hence, when the driven gear 104 is rotationally driven, the lever 101, in contact with the outer peripheral surface of the cam 102, rotates over a predetermined angular range due to the action of the cam 102, thereby reciprocatingly pivoting the operating shaft 100 over in a predetermined angular range. On the operating shaft 100 are mounted contacting/separating operating levers 106 and 107, formed of a spring steel, at positions slightly away from the front and rear side plates 85 and 86 and toward the center. These contacting/separating operating levers 106 and 107 are placed at positions aligning with the openings 652 and 653 formed in the bottom wall 65 of the unit housing 60 of the transfer belt unit 29 mounted on the lower housing 25.
The transfer device of the image forming machine according to the illustrated embodiment is constituted as noted above. Its actions will be described below. When the image forming machine is actuated from the state of the transfer belt unit 29 mounted on the lower housing 25 in the above manner (FIG. 35), the driven gear 104 is rotationally driven by a driving unit (not shown). Since the driven gear 104 is rotationally driven, the cam 102 is also rotated, and when it reaches the transfer position shown in FIG. 36, it is stopped. As the cam 102 revolves to the transfer position shown in FIG. 36, the lever 101 in contact with the outer peripheral surface of the cam 102 is pivoted upwards to pivot the operating shaft 100 counterclockwise in FIG. 36. Thus, the operating levers 106 and 107 which are mounted on the operating shaft 100 are pivoted upwards and contact the undersides of the supporting plates 35 and 36 of the belt unit 30, thereby pivoting the belt unit 30 counterclockwise in FIG. 36 about the supporting shafts 352 and 362. As a result, the transfer belt 57 is pressed against the image bearing member 3, and the transfer roller 50 is also pressed against the transfer belt 57. By this contact under pressure, the roller portion of the transfer roller 50 is compressed by about 0.5 to 1.0 mm, and thus the transfer belt 57 can uniformly contact the image bearing member 3 under a predetermined pressure. On the other hand, the transfer belt 57 is brought into pressure contact with the cleaning blade 734.
Then, when the driven toothed pulley 460 is rotationally driven via the transmission gear 99, transmission gear 480, toothed pulley 485 and timing belt 490 transmissibly connected to the driving unit (not shown), the driving roller 43 having the driven toothed pulley 460 mounted thereon is caused to rotate. Upon its rotation, the transfer belt 57 is actuated in the direction of arrow B. Also, with the rotation of the driving roller 43, the driven gear 70 is rotated via the gear 45 mounted on the driving roller 43 and the intermediate gear 71. When the driven gear 70 is rotated, the toner carriage member 69, having the driven gear 70 mounted thereon, is rotated. Separately, the transfer roller 50 receives a predetermined voltage from the voltage applying means 200 (see FIG. 1). Via the transfer roller 50, a charge of a predetermined polarity is imposed on the transfer belt 57. Therefore, when a transfer paper is fed between the image bearing member 3 and the transfer belt 57, a toner image formed on the surface of the image bearing member 3 is sequentially attracted and transferred to the transfer paper by the action of the charge applied to the transfer belt 57 at the transfer portion where the image bearing member 3 and the transfer belt 57 face each other. The transfer paper having the toner image transferred thereto is conveyed by the transfer belt 57, has the toner image fixed by the fixing roller pair 23, and is discharged from the discharge roller pair 24. The toner adhered to the surface of the transfer belt 57 is scraped off by the cleaning blade 734, during travel in the direction of arrow B, and caused to fall into the waste toner accommodating portion 68. The toner dropped there is carried rearwards by the toner carriage member 69 and discharged into the waste toner box 95 from the front end of the guide cylinder 693.
Then, at the time of non-transfer, the driving roller 43 is stopped, and the voltage applied to the transfer roller 50 is shut off. The driven gear 104 is rotationally driven by the driving unit (not shown) to bring the cam 102 to the position shown in FIG. 35. As the cam 102 revolves to the position shown in FIG. 35, the lever 101 in contact with the outer peripheral surface of the cam 102 is pivoted downwards to pivot the operating shaft 100 clockwise in FIG. 35. Thus, the operating levers 106 and 107 which are mounted on the operating shaft 100 are pivoted downwards. Hence, the belt unit 30 is turned clockwise in FIG. 36 about the supporting shafts 352 and 362, whereupon the supporting plates 35 and 36 contact the bottom wall 65 of the unit housing 60, producing the non-transfer position shown in FIG. 35. That is, the image bearing member 3 and the transfer belt 57, as well as the transfer belt 57 and the transfer roller 50 are separated from each other. In addition, the transfer belt 57 is separated from the cleaning blade 734. This can prevent the deformation of the transfer 35 roller 50 arising from constant contact with the transfer belt 57. Besides, this can prevent the deformation of the transfer belt 57 arising from the constant contact of the cleaning blade 734 with the transfer belt 57. In this condition as well, that edge portion of the paper dust removing member 735 mounted on the blade holder 731 which is opposite to the cleaning blade 734 side is in contact with the transfer belt 57. Since the paper dust removing member 735 is in constant contact with the transfer belt 57, toner remaining adhered at the position of contact of the cleaning blade 734 with the transfer belt 57 at the time of separation of the belt unit 30 is smoothed by the paper dust removing member 735 even if the toner moves under the inertia of the transfer belt during a period until its stoppage. At a next transfer, therefore, toner build-up adhered to the transfer belt can be prevented from falling into the machine. In the illustrated embodiment, moreover, the transmission gear 480 is disposed coaxially with the supporting shafts 352 and 362 and so is not displaced even when the belt unit 30 is actuated by the contacting/separating mechanism. Thus, the meshed relationship between the transmission gear 480 and the transmission gear 99 can be maintained.
As described so far, the transfer device of an image forming machine constructed in accordance with the second embodiment of the invention is constituted such that when the belt unit is brought to the transfer position by the contacting/separating mechanism, it presses the transfer belt against the image bearing member and also against the cleaning blade, while when the belt unit is brought to the non-transfer position by the contacting/separating mechanism, it separates the transfer belt from the image bearing member and also from the cleaning blade. The single contacting/separating mechanism can perform two functions, thus enabling an inexpensive, simple-structure transfer device to be obtained.

Number	Date	Country	Kind
6-300133	Nov 1994	JPX
6-281057	Nov 1994	JPX

Number	Name	Date
5148224	Yamada et al.	Sep 1992
5175589	Kimura	Dec 1992
5182602	Kakita et al.	Jan 1993
5191378	Itaya et al.	Mar 1993
5196893	Nishise et al.	Mar 1993
5276491	Fuma et al.	Jan 1994
5335052	Sato et al.	Aug 1994
5386274	Sanpe et al.	Jan 1995
5499086	Matsuno et al.	Mar 1996
5517290	Marumoto et al.	May 1996

Number	Date	Country
3117210	Feb 1982	DEX
2266271	Apr 1993	GBX

Transfer device for an image forming machine

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CPC

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Abstract

Description

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Priority Claims (2)

US Referenced Citations (10)

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Non-Patent Literature Citations (1)