The present invention relates to an apparatus, system and method for managing tubs in cargo hold of a vessel. Moreover, the present invention provides a solution for transferring and arranging tubs and stacks of tubs in a cargo hold of fishing vessel in a safe and organised manner.
Modern fishing vessels are becoming more and more advanced in preparing the fish for storing until it is processed on shore. Such vessels receive the catch on a pre-processing deck where the fish is gutted and bled to preserve the quality of the fish before it is placed in tubs for storage at a temperature close to zero degrees Celsius or even frozen. The value of the catch is increased if the pre-processing is efficient and the fish is bled properly and chilled to meet the expectations of the market.
In some of the more modern vessels it is possible to batch fish on board into tubs based on species, weight etc. WO 2018/185790 discloses such a system for tracing fish from gutting or gilling through batching and cooling using modern imaging technology and the speed of image and data processing to transport each fish under an image detecting device and obtain images to estimate size, weight, species and condition of fish prior to batching. After going through that process each batch of fish must be stored in a separate receptacle until delivered at shore.
Fish is normally kept in tubs during storing and transportation on fishing vessels. The tubs are normally stackable, such that the bottom structure of the tub fits into the opening of another tub. The bottom structure of each tub normally also comprises structural features for transport means such as forklifts to engage into. Management of the tubs in the cargo hold is then of importance, both with respect to tracing or knowing what is in each tub, but also how the tubs are arranged in the cargo hold of the fishing vessel. Managing tubs and stacks of tubs at sea, where constant movement of the vessel poses risk of the tubs falling over and also risk to the crew.
FR 2 621 567 discloses a system for handling containers in the cargo hold of a fishing vessel, where the containers are being arranged on either side of a longitutinal rolling path in the cargo hold, and where the system also comprises rails oriented transversely to the vessel. The system further comprises a carriage for transporting containers along the longitutinal rolling path and wherein a movable plate of the carriage is able to transport the containers along the rails oriented transversely to the vessel to transport the containes to each side of the rolling path.
The present invention relates to an apparatus, system and method for managing and securing cargo tubs in cargo holds such as storage/cooling/freezing facilities, a cargo hold of a vessel, such as a fishing vessel or food processing plants/factories. The apparatus, system and method are suitable for all kinds of cargo holds, but are specifically suitable for automatic cargo holds, unmanned cargo holds and cargo holds where space is limited. The cargo tubs are stackable tubs, where a portion of the bottom structure fits into the open upper surface of the tubs to lock the tubs at least partially together, such that a stack of tubs is tilted at least 17° , the stack will not fall apart. The tubs further have structural features for allowing transport means to attach to or lock into for moving a tub or stack of tubs. The system of the present invention is fully automatic, where a stack of tubs is formed in the cargo hold by delivering one or more tubs into the cargo hold. When a stack is formed it is automatically transported as a stack using locks, physical guides or barriers, rails and mechanical moving systems such as jacks and motors. The system, method and devices of the present invention can systematically deliver empty tubs to the processing deck and receive tubs filled with fish for storage in the cargo hold, where they are handled as stacks of tubs. When the vessel is in harbour, the tubs in the cargo hold are transported from the cargo hold and loaded off in an automatic manner using the moving transfer system in the cargo hold. Generally, the cargo hold is positioned below the deck where tubs are loaded with items, such as processing deck, where fish is pre-processed and chilled before it is transferred to cargo tubs. The tubs are then lowered to the cargo hold by a lifting mechanism. There, stacks are formed, and each stack is then transported to a storing location within the cargo hold. The method, the system and the apparatuses of the present invention provide a solution for feeding cargo tubs alone or in stacks into a cargo hold, to manage and arrange cargo tubs alone or in stacks in a cargo hold and to off-load cargo tubs alone or in stacks from or out of a cargo hold.
The present invention provides a device, system and method for transferring cargo tubs in a cargo hold of a vessel in a systematic, safe and secure manner. The functional components of the present invention comprise means such as lifts for loading the cargo hold with tubs and forming stacks, rails and wagons and pushing and pulling structures as transport means for transporting the stack of tubs. Furthermore, jacks and motors are used to operate the transport means in the cargo hold.
It is a big challenge to stack and transport tubs in a cargo hold of a ship at sea due to risk of a stack falling over spoiling the catch and being a severe security risk to the crew. Furthermore, the space within the cargo hold is valuable, so therefore it is also a challenge to use the cargo space as well as possible but still having the opportunity to transport tubs around the cargo hold for delivering of empty tubs to processing deck or for storing tubs in the cargo hold during fishing and transport. The present invention provides a solution to these problems with a fully automatic system and device for moving tubs in stacks around the cargo hold and providing means for delivering and receiving tubs to and from the cargo hold.
Synchronised and automatic moving mechanism systematically provides empty tubs from a row of empty tubs and arranges full tubs in that row using the apparatus and the system of the present invention. Devices of the apparatus presented herein providing pulling and pushing functions on the stacks of tubs and with the aid of transport/storing lanes, lifts and a wagon can transport tubs and stacks of tubs vertically in and out of the cargo hold and in two perpendicular directions in the cargo hold. The use of jacks, locks and motors to operate the pushing and pulling devices in addition to sensors, barriers and physical features of the tubs provide this fully automatic and safe system for arranging and transporting tubs in a cargo hold. In some embodiments of the present invention, the following features may be employed: a) use of a plurality of cargo lanes in a cargo hold for advancing and storing stacks of tubs in said cargo hold, b) by means of lifts to lower tubs down into the cargo hold and to form stacks of tubs at an in-feed end of each cargo lane, c) by providing a wagon for transporting a stack of tubs (one stack at a time) along a second direction of the cargo hold, either to off-load the cargo hold or to transfer a stack of tubs from one cargo lane to another, d) pushing devices for pushing one or more stacks of tubs along the cargo lane, and e) by means of a movable transfer lock positioned near one end of each cargo lane providing means for locking into the bottom structure of the bottom tub in a stack of tubs and pulling a stack into a wagon.
The present invention in useful in industry, not only for the purpose of enabling the currently existing equipment to operate at the ideal level of throughput, but also as a new standard of concentration control for which future devices can be designed to exploit.
It is an object of the present invention to overcome or ameliorate the aforementioned drawbacks of the prior art and to provide an improved and/or alternative and/or additional device for transferring and arranging cargo tubs in a cargo hold. Moreover, it is a preferred object of the present invention to provide an apparatus, a system and a method for transporting cargo tubs in and out of a cargo hold of a fishing vessel and to move tubs in stacks of tubs around the cargo hold in a fully automatic manner for providing empty tubs to a processing deck, to receive tubs filled with fish from a processing deck and to feed exit stacks of full tubs out of the cargo hold at shore. It is also a preferred object of the present invention to provide a method, a system and an apparatus having pushing and pulling devices synchronised with locks and barriers to arrange stacks of tubs in a cargo hold.
The object(s) underlying the present invention is (are) particularly solved by the features defined in the independent claims. The dependent claims relate to preferred embodiments of the present invention, which further relate to the apparatus, system and method of the present invention. Further additional and/or alternative aspects are discussed below.
Thus, at least one of the preferred objects of the present invention is solved by an apparatus for transferring cargo tubs in a cargo hold. The apparatus comprises i)two or more cargo lanes for storing and advancing stacks of tubs in a cargo hold along a first direction of the cargo hold from the in-feed end towards the out-feed end , ii) two or more pushing devices for pushing one or more stacks of tubs along each cargo lane , and iii) a wagon for transporting the stack of tubs along a second direction of the cargo hold. The apparatus further comprises iv) two or more stacking devices for forming a stack of tubs in the cargo hold, and v) pulling devices for pulling a stack of tubs at the out-feed end of one or more cargo lanes into the wagon.
The apparatus of the present invention operates with stackable tubs as are common in the fishing industry, where the tubs have an open upper surface and the bottom part of the tub has mating structures with the open upper surface for allowing stacking of two or more tubs in a stable stack. Furthermore, the bottom part of the tubs is designed with openings or other structural features for allowing pulling or stacking devices to engage into, such as fork-lift openings or the like.
In an embodiment of the present invention the cargo hold is a cargo hold of a fishing vessel, where the cargo hold is full of empty cargo tubs at the beginning of a tour. Tubs are transported out of the cargo hold up to the processing or pre-processing deck through one chosen cargo lane. This lane receives new stacks of tubs from other cargo lanes via the out-feed via a transport lane perpendicular to the cargo lanes, being positioned at the out feed end of all the cargo lanes and where a wagon can receive a stack of tubs from one cargo lane and transport said stack to the cargo lane feeding the processing deck. As tubs are continuously being filled with catch, new tubs are being lowered into the cargo hold by the lift for each cargo lane and therefore forming a new stack at the in-feed end of the lane as an empty stack is evacuated form the out-feed end of the lane and into the wagon. Therefore, the process of replacing a stack of empty tubs with full tubs is as follows:
The process of loading the last two stacks of tubs into the wagon (where the donkey is not used to push the stacks, is as follows:
This process is also shown in
Another preferred object of the present invention is solved by a system for transferring cargo tubs in a cargo hold of a vessel. The system comprises: i) two or more cargo lanes for storing and advancing stacks of tubs in a cargo hold along a first direction of the cargo hold from the in-feed end towards the out-feed end, ii) two or more pushing devices for pushing one or more stacks of tubs along each cargo lane, and iii) a wagon for transporting the stack of tubs along a second direction of the cargo hold. The system further comprises: iv) two or more stacking devices for forming a stack of tubs in the cargo hold, and v) pulling devices for pulling a stack of tubs at the out-feed end of one or more cargo lanes into the wagon.
The system of the present invention uses actuators such as jacks and motors for moving the lifts, the wagon, the pushing devices and the pulling devices. In order to operate the fully automatic system of the present invention, the movement of the lifts, the wagon, the pushing devices and the pulling devices are synchronized, which is facilitated by means of sensors along the cargo and transport lanes as well as an industrial computer.
In an embodiment of the present invention each tub in stack of tubs have an open upper surface and the bottom portion comprises structures to fit into the open upper surface for allowing stacking of two or more tubs in a stable stack, and wherein the bottom portion further comprises openings or other structural features for allowing pulling or lifting devices to engage into.
In an embodiment of the present invention the two or more cargo lanes for storing and transporting stacks of tubs comprises a row of rollers. This is important for allowing advancing the stack of tubs along a first direction of the cargo hold.
In an embodiment of the present invention the one or more cargo lanes for storing and transporting stacks of tubs comprises one or more conveyors along each cargo lane.
In an embodiment of the present invention the pulling device and the pushing device are synchronised when moving stacks of tubs in the cargo hold.
In an embodiment of the present invention each of the cargo lanes are arranged with a pushing device for pushing a stack of tubs along the cargo lane.
In an embodiment of the present invention the one or more pushing devices for pushing one or more stacks of tubs along the cargo lane comprises a pushing bar for applying pressure (pushing force) lateral movement) onto two or more tubs in a stack.
In an embodiment of the present invention the wagon is arranged on a transport lane perpendicular to the direction of the cargo lanes at the out-feed end of the cargo lanes.
In an embodiment of the present invention the one or more pushing devices for pushing one or more stacks of tubs along the cargo lane is operated by hydraulic jacks.
In an embodiment of the present invention the pulling device comprises means for engaging or locking into a bottom structure of the lowest tub in a stack of tubs before pulling said stack of tubs into the wagon.
In an embodiment of the present invention the movable lock locks comprises lock-bars, which eject outwardly and perpendicularly from the transport direction of the cargo lane into openings or recesses in the bottom of the tubs.
In an embodiment of the present invention longitudinal rails are positioned along each side of the one or more cargo lanes in the upper and the lower part of the cargo hold to support the stack of tubs.
In an embodiment of the present invention the a fixed lock is positioned adjacent to the pulling device (the moveable lock) on the in-feed side to lock the stack next to the stack of tubs while the last stack of tubs is being transported into the wagon.
In an embodiment of the present invention sensors are used for determining the position of each stack of tubs in the cargo lanes or transport lanes.
In an embodiment of the present invention upper locking mechanisms are provided above the stacks of tubs in the cargo hold for participating in transferring the the stacks of tubs 6 along a cargo lane from above.
In an embodiment of the present invention the upper locks are synchronised with the fixed lock and the movable lock such that a set of upper locks operating with the fixed lock keep a stack of tubs fixed at the top and bottom of a stack while the upper locks operating with the movable lock move in a synchronised manner with the movable lock along the storing lane to secure movement of a row of stack of tubs in a storing lane at the top and bottom of a stack.
In an embodiment of the present invention an industrial computer is provided to control the moving part of the apparatus.
In an embodiment of the present invention actuators are used for moving the lifts, the wagon, the pushing devices and the pulling devices. Furthermore, the movement of the lifts, the wagon, the pushing devices and the pulling devices are synchronized using sensors along the cargo and transport lanes and an industrial computer.
At least another preferred object of the present invention is solved by a method for transferring cargo tubs in a cargo hold of a vessel. The method comprising the steps of:
a) delivering a tub into the cargo hold through an entry opening using a stacking device to the in-feed end of a cargo lane, said stacking device forming a stack of tubs below the entry opening, b) transporting the stacks of tubs along a first direction of the cargo hold on the cargo lane by means of a pushing device, c) transporting the stack of tubs at the out-feed end of the cargo lane into a wagon by means of a pulling device, and d) transporting the stacks of tubs along a second direction of the cargo hold using one or more wagons. Furthermore, the pushing device pushes a stack of tubes along the cargo lane from the in-feed end towards the out-feed end during filling the cargo hold of stacks of tubs. Also, the pulling device transports the stack of tubs at the out-feed end into the wagon for transport in the second direction during emptying of a cargo lane or transfer of stack of tubs between parallel cargo lanes.
In an embodiment of the present invention the pulling device slides under the stack of tubs and pushes lock-members perpendicularly from the transport direction of the cargo lane into openings in the bottom structure of the lowest tub in the stack of tubs.
In an embodiment of the present invention the one or more stacking devices are lifts delivering tubs into the cargo hold where a fork is engaged in the bottom tub and the fork is lowered down into the cargo hold as new tubs are stacked onto the bottom tub. , thereby forming a stack of tubs in the cargo hold.
In an embodiment of the present invention the wagon receives the stack of tubs at the out-feed end of the cargo lanes and transports the stack of tubs perpendicular to the direction of the cargo lanes from one cargo lane into another transport lane for either feeding empty tubs into the pre-processing deck or for offloading tubs filled with catch from the vessel
In an embodiment of the present invention longitudinal rails are positioned along each side of the one or more cargo lanes for transporting the stack of tubs along the first direction of the cargo hold in the upper part of the cargo hold to prevent the tubs from moving perpendicular to the first direction of the cargo hold.
In an embodiment of the present invention the lock is a movable lock operating in the first direction of the cargo hold and advances a stack of tubs into the wagon.
In an embodiment of the present invention further comprising two or more stacking devices for forming a stack of tubs in the cargo hold.
In an embodiment of the present invention further comprising a wagon for transporting the cargo tubs along a second direction of the cargo hold.
In an embodiment of the present invention the pulling device comprises means for engaging or locking into a bottom structure of the cargo tubs.
In an embodiment of the present invention the pulling device is a movable lock operating in a direction along a cargo lane.
In an embodiment of the present invention the movable lock locks into an opening or indent in the bottom structure of a cargo tub for pulling a cargo tub or a stack of cargo tubs.
At least another preferred object of the present invention is solved by an system for transferring cargo tubs in a cargo hold of a vessel. The system comprises: i) two or more lifts for delivering tubs into the cargo hold, ii) two or more cargo lanes for storing and advancing stacks of tubs in a cargo hold along a first direction of the cargo hold from the in-feed end towards the out-feed end during loading of the cargo hold with tubs, and iii) a wagon for transporting the stack of tubs along a second direction of the cargo hold during emptying of a cargo lane or transfer of stack of tubs between parallel cargo lanes. The system further comprises: iv) two or more pushing devices for pushing one or more stacks of tubs along each cargo lane, v) pulling devices for pulling a stack of tubs at the out-feed end of one or more cargo lane into the wagon, and vi) upper locking mechanisms for participating in transferring the stacks of tubs 6 along a cargo lane from above. The system can optionally even further comprises sensors and an industrial computer, where the movement of the lifts, the wagon, the pushing devices and the pulling devices are synchronized by the industrial computer through actuators such as jacks and motors.
At least another preferred object of the present invention is solved by a system for transferring cargo tubs in a cargo hold. The system comprises i) two or more cargo lanes for storing and advancing stacks of tubs in a cargo hold along a first direction of the cargo hold from the in-feed end towards the out-feed end, ii) a plurality of cargo tubs, said cargo tubs having an open upper surface and a bottom portion comprising structures to fit into the open upper surface for allowing stacking of two or more tubs in a stable stack, and wherein the bottom portion further comprises structural engagement features such as openings, and iii) one or more pulling devices for pulling cargo tubs along the one or more cargo lane.
At least another preferred object of the present invention is solved by an apparatus for transferring cargo tubs in a cargo hold. The apparatus comprises: i) two or more cargo lanes for storing and advancing stacks of tubs in a cargo hold along a first direction of the cargo hold from the in-feed end towards the out-feed end, ii) a plurality of cargo tubs, said cargo tubs having an open upper surface and a bottom portion comprising structures to fit into the open upper surface for allowing stacking of two or more tubs in a stable stack, and wherein the bottom portion further comprises structural engagement features such as openings, iii) one or more pulling devices for pulling cargo tubs along the one or more cargo lane, wherein the pulling device comprises means for engaging or locking into a bottom structure of the lowest tub in a stack of tubs.
At least another preferred object of the present invention is solved by method for transferring cargo tubs in a cargo hold of a vessel. The method comprising the steps of:
In the present context the terms “tubs”, “stackable tubs” and “cargo tubs” all relate to tubs, where a portion of the bottom structure fits into the open upper surface of the tubs to lock the tubs at least partially together. Such tubs are well known in the art and have been used for years in the fishing industry to store and transport fish from fishing grounds to factories or markets. A stack of the stackable tubs of the present invention cannot break in a transport lane of the invention with upper and lower longitudinal rail when the vessel is tilted from side to side during sailing. This is due to how the bottom structure fits into the open upper surface of the tubs to form a stable stack.
In the present context the terms “cargo lane” or “storage lane” “transport lane” or any combination thereof are used for rows for advancing and storing tubs in a cargo hold. The lanes have a bottom structure for tubs or stack of tubs to be pushed or pulled on for the purpose of either enter, store in or empty tubs or stacks of tubs from the lanes. These rows or lanes have structures, locks, pulling and pushing means to advance and secure tubs or stacks of tubs in the lanes.
In the present context the term “cargo hold” refers to a space in building or deck or a part of a deck on board a vessel, where cargo is transported into, stored and transported out of again.
In the present context the terms “Donkey” and “pushing means” both refer to a movable device arranged at one end of a cargo/transfer lane for pushing one or more stack(s) of tubs along the cargo/transfer lane. The pushing device is operated by an actuator such as a motor or a jack.
In the present context the term “wagon” refers to a movable structure which operates on a transfer lane or row and holds a stack of tubs securely in it. Physical barriers such as a frame and locks are a part of the wagon to secure a stack of tubs in the wagon during the transfer of a stack of tubs in the cargo hold.
In the present context the terms “first direction” or “X-direction” relate to the direction of the cargo lanes. In the embodiments shown in some of the drawings the first direction is along the length of the fishing vessel.
In the present context the terms “second direction” or “Y-direction” relate to the direction of the transfer lane of the wagon. In the embodiments shown in some of the drawings the first direction is between the starboard and the port of the fishing vessel.
In the present context wherein the movable lock and the fixed lock arranged at the out-feed end of a cargo/transport lane are used to transport the last stacks of tubs from the out-feed end of a cargo/transport lane and into the wagon in the absence or non-use of the pushing device (donkey).
The present invention will be further described with reference to the drawings using reference numbers in the drawings to identify the individual components of the invention.
In the following, exemplary embodiments of the invention will be described, referring to the figures. These examples are provided to provide further understanding of the invention, without limiting its scope.
Each tub has two openings on each side in the bottom surface of the tub for the locks to lock into. The movable lock 9 (the pulling device) is locked into the aft opening (further away from the wagon) of the tub next to the wagon and the fixed lock 10 is locked into the front opening of the tub adjacent to the tub next to the wagon. In
As used herein, including in the claims, singular forms of terms are to be construed as also including the plural form and vice versa, unless the context indicates otherwise. Thus, it should be noted that as used herein, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Throughout the description and claims, the terms “comprise”, “including”, “having”, and “contain” and their variations should be understood as meaning “including but not limited to”, and are not intended to exclude other components.
The present invention also covers the exact terms, features, values and ranges etc. in case these terms, features, values and ranges etc. are used in conjunction with terms such as about, around, generally, substantially, essentially, at least etc. (i.e., “about 3” shall also cover exactly 3 or “substantially constant” shall also cover exactly constant).
The term “at least one” should be understood as meaning “one or more”, and therefore includes both embodiments that include one or multiple components. Furthermore, dependent claims that refer to independent claims that describe features with “at least one” have the same meaning, both when the feature is referred to as “the” and “the at least one”.
It will be appreciated that variations to the foregoing embodiments of the invention can be made while still falling within scope of the invention. Features disclosed in the specification, unless stated otherwise, can be replaced by alternative features serving the same, equivalent or similar purpose. Thus, unless stated otherwise, each feature disclosed represents one example of a generic series of equivalent or similar features.
Use of exemplary language, such as “for instance”, “such as”, “for example” and the like, is merely intended to better illustrate the invention and does not indicate a limitation on the scope of the invention unless so claimed. Any steps described in the specification may be performed in any order or simultaneously, unless the context clearly indicates otherwise.
All of the features and/or steps disclosed in the specification can be combined in any combination, except for combinations where at least some of the features and/or steps are mutually exclusive. In particular, preferred features of the invention are applicable to all aspects of the invention and may be used in any combination.
Number | Date | Country | Kind |
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IS 050252 | Feb 2019 | IS | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IS2020/050003 | 2/24/2020 | WO | 00 |