Patent Application
20190094763
The present disclosure relates to an image forming apparatus, such as a copier, a printer, a facsimile, and a multifunction printer, which performs image forming by using an electrophotographic process and also relates to a transfer unit.
A color image forming apparatus that employs an electrophotographic process includes pressure contact members, such as a primary transfer member and a secondary transfer member, that are urged by respective urging units and pressed on the surface of an endless belt, such as a transfer belt, at predetermined pressures. If such pressure contact members are pressed on the transfer belt and left as they are for a long period of time, the transfer belt is subjected to plastic deformation similar to curling-habit formation due to a creep phenomenon.
If the plastic deformation similar to the curling-habit formation occurs in the transfer belt, the deformation degrades the state of contact between the transfer belt and a photosensitive drum, which serves as an image bearing member, and also degrades the state of contact between the transfer belt and a secondary transfer member. This may lead to a transfer defect. To deal with this circumstance, a configuration has been proposed, in which the secondary transfer member is separated from the transfer belt while the transfer belt is stopped in such cases that the apparatus is on standby for printing or powered off.
Japanese Patent Laid-Open No. 2015-210411 discloses a configuration in which a lever member, which is a separation unit that separates a photosensitive drum and a transfer belt from each other, includes an arm portion that separates a secondary transfer member from the transfer belt. According to this configuration, movement of the lever member releases an urging force of a primary transfer member that applies to the photosensitive drum and thereby separate the photosensitive drum and the transfer belt from each other. Simultaneously, the arm portion can separate the transfer belt and the secondary transfer member from each other by pressing the secondary transfer member.
The pressing force of the secondary transfer member applied to the transfer belt tends to be set high to improve the state of contact between the transfer belt and a transfer medium, such as a sheet of paper and an OHP sheet. Thus, a separation member for separating the secondary transfer member is subjected to a large load. With the configuration according to Japanese Patent Laid-Open No. 2015-210411, it is possible to perform separation operation of the secondary transfer member. However, it is desired to further reduce the load applied to a separation unit.
The present disclosure provides an image forming apparatus that has a configuration in which the separation unit that separates an image bearing member and a transfer belt from each other also separates a secondary transfer member from the transfer belt and thereby a load exerted on the separation unit can be reduced.
The present disclosure provides an image forming apparatus that includes an image bearing member configured to bear a toner image, a transfer belt that is movable and comes into contact with the image bearing member, a first contact member that comes into contact with an inner peripheral surface of the transfer belt and is configured to press the transfer belt toward the image bearing member, a secondary transfer member that comes into contact with an outer peripheral surface of the transfer belt and thereby forms a secondary transfer portion, an opposing member that is disposed at a position opposing the secondary transfer member with the transfer belt interposed therebetween, an urging member configured to urge the secondary transfer member toward the opposing member, and a separation unit configured to separate the transfer belt from the image bearing member by switching a pressing state of the first contact member. In the image forming apparatus, the separation unit includes a rotating member that rotates about a rotation axis of the opposing member and thereby moves the secondary transfer member in a direction opposite to an urging direction of the urging member and separates the secondary transfer member from the transfer belt.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the disclosure will be described with reference to the drawings. Note that dimensions, materials, shapes, relative positions, or the like, of elements described in the embodiments below are to be changed appropriately in accordance with configurations and various conditions of an apparatus to which the present disclosure is applied, and accordingly, the embodiments described below should not be construed as limiting the disclosure.
Note that in the present embodiment, the configurations of the first to fourth image forming sections 4y to 4k are substantially the same except for the colors of toners to be used. Accordingly, when it is not necessary to focus on differences, image forming sections 1 will be described collectively by omitting suffixes y, m, c, and k, which indicate that corresponding elements are provided for individual colors.
As illustrated in
A transfer unit 10 is disposed at a position opposing the image forming sections 4.
The transfer unit 10 is a unit that can be mounted in, and detached from, the image forming apparatus 1.
As illustrated in
Primary transfer rollers 20y, 20m, 20c, and 20k, which serve as primary transfer members (contact members), are disposed along the inner peripheral surface of the intermediate transfer belt 21 so as to oppose the respective photosensitive drums 5 of the image forming sections 4. In addition, a secondary transfer roller 25, which serves as a secondary transfer member, is disposed on the outer peripheral surface of the intermediate transfer belt 21 so as to oppose the opposing roller 24.
The intermediate transfer belt 21 is made of a resin, such as polyvinylidene difluoride (PVDF), ethylene-tetrafluoroethylene copolymer (ETFE), polyimide resin, polyethylene terephthalate (PET), and polycarbonate. Alternatively, the intermediate transfer belt 21 can be formed as an endless belt that has a rubber base layer made of, for example, ethylene-propylene-diene rubber (EPDM), and the surface of the rubber base layer is covered by urethane rubber in which a fluorocarbon polymer, such as polytetrafluoroethylene (PTFE), is dispersed.
The primary transfer rollers 20 are disposed at positions opposing respective photosensitive drums 5 with the intermediate transfer belt 21 interposed therebetween. The primary transfer rollers 20 press the intermediate transfer belt 21 against the photosensitive drums 5, thereby forming respective primary transfer portions N1 (contacting position). The primary transfer rollers 20 rotate passively in accordance with movement of the intermediate transfer belt 21. In addition, primary transfer power supplies (not illustrated) are connected to the primary transfer rollers 20. The primary transfer power supplies apply a voltage having positive or negative polarity to the respective primary transfer rollers 20.
The secondary transfer roller 25 is formed of, for example, an elastic member, such as a foam rubber member. In the present embodiment, a nickel-plated steel bar that had a diameter of 6 mm and was covered by nitrile rubber (NBR) and epichlorohydrin rubber to a thickness of 6 mm was used as the secondary transfer roller. The secondary transfer roller 25 comes into contact with the intermediate transfer belt 21 at a position opposing the opposing roller 24 and thereby forms a secondary transfer portion N2. A secondary transfer power supply (not illustrated) is connected to the secondary transfer roller 25. The secondary transfer power supply applies a voltage having positive or negative polarity to the secondary transfer roller 25.
As illustrated in
In the present embodiment, when performing a mode for forming a monochrome image on a transfer medium P (monochrome mode), the image forming section 4k in which a black toner is accommodated is used. In the monochrome mode, rotation of the photosensitive drums 5y, 5m, and 5c is stopped in order to avoid wear of the photosensitive drums 5 that do not bear toner images. In this case, in the present embodiment, the intermediate transfer belt 21 is separated from the photosensitive drums 5y, 5m, and 5c at the respective primary transfer portions N1y, N1m, and N1c in order to prevent sliding contact between the intermediate transfer belt 21 that is rotatably moving and the photosensitive drums 5y, 5m, and 5c.
On the other hand, when performing a mode for forming a full-color image (full-color mode), the image forming sections 4y, 4m, 4c, and 4k are used. Accordingly, image forming is performed while all of the photosensitive drums 5 are in contact with the intermediate transfer belt 21. Image forming operation of the image forming apparatus 1 will be described with reference to
When a signal for starting image forming is issued, the photosensitive drums 5 are rotationally driven at a predetermined circumferential velocity in the direction of arrow R1 in
The exposure unit 9 exposes the surface of the photosensitive drum 5 to light and thereby forms an electrostatic latent image corresponding to image information on the surface of the photosensitive drum 5 that has been charged by the charging roller 6. More specifically, the exposure unit 9 outputs, from a laser output section, laser light modulated in accordance with a time-series electrical digital pixel signal of the image information that has been input from a host computer (not illustrated). The surface of the photosensitive drum 5 is subsequently irradiated with the laser light via a reflecting mirror. Thus, the electrostatic latent image is formed on the surface of the photosensitive drum 5.
While the development roller 7 is rotationally driven by a drive unit (not illustrated), toner born by the development roller 7 in a thin layer is conveyed to a development region where the development roller 7 and the photosensitive drum 5 are in contact with each other. A development power supply (not illustrated) applies a voltage to the development roller 7, which thereby develops the electrostatic latent image formed on the photosensitive drum 5 into a toner image.
The electrostatic latent image formed on the photosensitive drum 5 is developed by using a reversal development method. In other words, toner charged to the same polarity as the charging polarity of the photosensitive drum 5 (i.e., negative polarity in the present embodiment) adheres to the portion of the photosensitive drum 5 that has been exposed to light by the exposure unit 9. Thus, the electrostatic latent image is developed into a toner image. The normal charging polarity of the toner accommodated in the development roller 7 is negative.
Note that a contact development method is used in the present embodiment. However, a non-contact development method may be also used. In addition, the reversal development method is used in developing the electrostatic latent image in the present embodiment. However, the disclosure can be applied to an image forming apparatus that utilizes a positive development method for developing an electrostatic latent image by using toner charged to a polarity opposite to the charging polarity of the photosensitive drum 5.
The toner image developed on the photosensitive drum 5 is transferred (i.e., primary-transferred) from the photosensitive drum 5 onto the intermediate transfer belt 21 in the primary transfer portion N1 while a primary transfer power supply (not illustrated) applies a voltage having positive polarity, which is the polarity opposite to the normal charging polarity of toner, to the corresponding primary transfer roller 20. Thus, in each primary transfer portion N1, the toner image of each color is primary-transferred onto the intermediate transfer belt 21, and thus the toner images are overlaid on each other. Consequently, a multilayered toner image composed of the toner images of a plurality of colors is formed on the intermediate transfer belt 21.
The leading edge of the multicolor toner image that has been primary-transferred onto the intermediate transfer belt 21 reaches the secondary transfer portion N2. In synchronization with this timing, a transfer medium P is conveyed to the secondary transfer portion N2 from the cassette 2 or the manual feed tray 3. In the secondary transfer portion N2, the entire multicolor toner image is secondary-transferred from the intermediate transfer belt 21 onto the transfer medium P while the secondary transfer power supply (not illustrated) applies a voltage having positive polarity, which is opposite to the normal charging polarity of toner, to the secondary transfer roller 25.
Subsequently, the transfer medium P to which the multicolor toner image has been secondary-transferred is heated and pressed at the fixing unit 11. As a result, the multicolor toners are fused and blended, and fixed on the transfer medium P. The transfer medium P on which the multicolor toner image has been fixed is discharged from the image forming apparatus 1 and stacked on a stacking tray 15, which serves as a stacking unit. Thus, a series of image forming operations are completed.
Residual toner remaining on the photosensitive drum 5 after the primary transfer is removed therefrom by a cleaning blade 8, which serves as a cleaning member. The cleaning blade 8 is a plate-like member formed of an elastic material such as urethane rubber. The toner that has not been secondary-transferred to the transfer medium P and has remained on the intermediate transfer belt 21 is moved by the intermediate transfer belt 21 and is consequently collected by the collection unit 28.
If the formation of a primary transfer portion N1 is maintained while the image forming apparatus 1 is on standby or powered off, the primary transfer roller 20 is left in a state of pressing against the corresponding photosensitive drum 5, which may cause the primary transfer roller 20 to be subjected to plastic deformation. If the primary transfer roller 20 is subjected to plastic deformation, the contact state between the corresponding photosensitive drum 5 and the intermediate transfer belt 21 at the primary transfer portion N1 may be degraded, which may lead to a transfer defect.
The secondary transfer roller 25 is rotatably supported by a secondary transfer bearing 26 (bearing member) illustrated in
Note that in the present embodiment, the secondary transfer portion N2 is formed such that the secondary transfer roller 25 is shifted slightly upstream of the opposing roller 24 in the conveying direction of the transfer medium P. This can widen the secondary transfer portion N2 in the conveying direction of the transfer medium P and can thereby suppress an image defect caused by the toner in the case of toner flying off.
If there is a small gap in the secondary transfer portion N2, the small gap may cause abnormal electric discharge. To avoid this and ensure close contact between the transfer medium P and the secondary transfer roller 25, springs that have a relatively strong urging force are used for the springs 27 that urge the secondary transfer roller 25. Accordingly, if the formation of the secondary transfer portion N2 is maintained for a long period of time, the intermediate transfer belt 21 may be subjected to a curling habit and lead to plastic deformation due to the strong urging force of the springs 27 at the secondary transfer portion N2. The plastic deformation at the primary transfer portions N1 and at the secondary transfer portion N2 are detrimental to the contact state between the intermediate transfer belt 21 and the photosensitive drums 5 and to the contact state between the intermediate transfer belt 21 and the secondary transfer roller 25. This may result in a transfer defect.
Accordingly, in the present embodiment, the image forming apparatus 1 includes a separation unit that can remove the primary transfer portions N1 and the secondary transfer portion N2 while the image forming apparatus 1 is on standby or powered off. A configuration and operation of the separation unit according to the present embodiment will be described in detail with reference to
As illustrated in
As illustrated in
The image forming apparatus 1 includes a drive transmission unit (not illustrated), which transmits driving power to the coupling 40 and thereby rotates the separation shaft unit 29. As illustrated in
The large lever 41 and the small lever 42 move reciprocally in the directions of arrow D and arrow E in
Separation cams 43 (rotating members) are disposed at respective ends of the opposing roller 24. The separation cams 43 serve as cam members that separate the secondary transfer roller 25 from the intermediate transfer belt 21. Each separation cam 43 is rotatably attached, via a hole portion 43a, to a metal core 24a (hereinafter referred to as a shaft 24a) of the opposing roller 24. The separation cam 43 has a pressing portion 43b that presses a secondary transfer bearing 26 that supports the secondary transfer roller 25. The separation cam 43 also has a link portion 43c (engaged portion) that is connected to a rotating shaft 42a (engaging portion) disposed in the small lever 42.
Note that the large lever 41 and the small lever 42 located on the far side in the direction perpendicular to the image of
In the present embodiment, the separation unit that includes the separation shaft unit 29, the large levers 41, the small levers 42, and separation cams 43 performs separation of the primary transfer rollers 20 and the secondary transfer roller 25 so as to remove the primary transfer portions N1 and the secondary transfer portion N2.
As illustrated in
In the monochrome mode, when the image forming apparatus 1 receives an image signal for forming a monochrome image, the separation shaft unit 29 is rotated by 120 degrees in the direction of arrow H (counterclockwise) from the state illustrated in
When the small lever 42 moves in the direction of arrow D from the state illustrated in
Moreover, the movement of the small lever 42 also moves the rotating shaft 42a that engages the link portion 43c in the direction of arrow D. The separation cam 43 is thereby rotated about the shaft 24a of the opposing roller 24 in the direction of arrow K, which releases the pressing portion 43b from the state of contact with the contact surface 26a. As a result, the secondary transfer roller 25 is moved toward the intermediate transfer belt 21 due to the urging force of the spring 27, and the secondary transfer roller 25 presses the opposing roller 24 with the intermediate transfer belt 21 interposed therebetween, thereby forming the secondary transfer portion N2.
When the primary transfer and the secondary transfer are finished in the monochrome mode, the separation shaft unit 29 is rotated by 240 degrees in the direction of arrow H (counterclockwise) at a predetermined timing. Consequently, rotation of each second cam 39 causes the corresponding small lever 42 to move in the direction of arrow E. As a result, the boss 34k and the contact surfaces 42k are brought into contact with each other, and the primary transfer roller 20k is thereby switched from the state of pressing against the photosensitive drum 5k and the intermediate transfer belt 21. Simultaneously, the rotation of separation cam 43 causes the pressing portion 43b to press the contact surfaces 26a. As a result, all of the primary transfer rollers 20 and the secondary transfer roller 25 are separated from the intermediate transfer belt 21. Thus, the transfer unit 10 assumes the state of standby or power-off as illustrated in
On the other hand, in the full-color mode, when the image forming apparatus 1 receives an image signal for forming a full-color image, the separation shaft unit 29 is rotated by 240 degrees in the direction of arrow H (counterclockwise) from the state illustrated in
When the large lever 41 is moved in the direction of arrow D from the state illustrated in
When the primary transfer and the secondary transfer are finished in the full-color mode, the separation shaft unit 29 is rotated by 120 degrees in the direction of arrow H (counterclockwise) at a predetermined timing. Consequently, rotation of the first cams 38 causes the large levers 41 to move in the direction of arrow E. At this time, rotation of the second cams 39 also causes the small levers 42 to move in the direction of arrow E. Here, the direction of arrow E is the direction substantially parallel to a moving direction of the intermediate transfer belt 21 at the primary transfer portion N1, and is the direction opposite to the direction of arrow D.
As a result, the bosses 34y, 34m, 34c, and 34k are brought into contact with the respective contact surfaces 41y, 41m, 41c, and 42k, and the primary transfer rollers 20 are thereby switched from the state of pressing against the corresponding photosensitive drums 5 and the intermediate transfer belt 21. Simultaneously, the rotation of the separation cams 43 causes the pressing portions 43b to press the contact surfaces 26a. As a result, all of the primary transfer rollers 20 and the secondary transfer roller 25 are separated from the intermediate transfer belt 21. Thus, the transfer unit 10 assumes the state of standby or power-off as illustrated in
In the present embodiment, as described above, the separation cam 43 for the separation of the secondary transfer roller 25 is formed so as to be able to rotate about the shaft 24a of the opposing roller 24. This enables the shaft 24a of the opposing roller 24 to receive the load applied to the separation cam 43 when the secondary transfer roller 25 is separated. The shaft 24a of the opposing roller 24 is often formed as a metal shaft having a high rigidity so as to withstand the urging force of each spring 27 used to form the secondary transfer portion N2.
Accordingly, the shaft 24a of the opposing roller 24 receives the load applied to the separation cam 43 in the present embodiment, which disperses the opposing force acting against the separation cam 43, in other words, the urging force of the spring 27, and can prevent deformation of the separation cams 43 due to creep. As a result, even in the case of adopting a large pressing force of the secondary transfer roller 25 acting on the opposing roller 24 and the intermediate transfer belt 21, the durability of the separation unit that withstands the load acting during separating the secondary transfer roller 25 can be improved.
Moreover, in the present embodiment, the rotation axis of the secondary transfer roller 25, the pressing portion 43b, and the shaft 24a of the opposing roller 24 are disposed substantially on a straight line when viewed in the direction of the rotation axis of the secondary transfer roller 25 in the state illustrated in
In addition, in the present embodiment, the rotating shaft 42a of each small lever 42 is linked with the link portion 43c of the separation cam 43. By using this mechanism, rotation of the separation shaft unit 29 causes the primary transfer rollers 20 and the secondary transfer roller 25 to separate from the intermediate transfer belt 21. In other words, in the present embodiment, the separation unit that includes the separation shaft unit 29, the large levers 41, the small levers 42, and separation cams 43 can separate the primary transfer rollers 20 and the secondary transfer roller 25 from the intermediate transfer belt 21. The separation unit uses a common separation mechanism for separating the primary transfer rollers 20 from the intermediate transfer belt 21 and for separating the secondary transfer roller 25 from the intermediate transfer belt 21, which can contribute to further downsizing, space saving, and cost reduction of the image forming apparatus.
In addition, in the present embodiment, the cam shape adopted for the separation cam 43 can reduce the distance required for each small lever 42 moving to separate the secondary transfer roller 25. As a result, the second cam 39 can be made small, which further contributes to downsizing and space saving of the image forming apparatus.
Moreover, in the present embodiment, the contact surface 26a of the secondary transfer bearing 26, which is pressed by the pressing portion 43b of the separation cam 43, is formed as an arc surface. By forming the contact surface 26a as an arc surface instead of a flat surface, the separation cam 43 can rotate smoothly.
Note that in the present embodiment, roller members are used as the transfer members that primary- and secondary-transfer an image onto the intermediate transfer belt 21 and onto a transfer medium. However, the transfer member is not limited to this configuration. For example, a member other than the roller member, such as a brush or a pad, may be used as the transfer member to obtain the same advantageous effects.
Moreover, the primary transfer member according to the present embodiment is formed of an elastic material, such as foam rubber. However, a metal roller that does not have an elastic layer can be used for the primary transfer member. In this case, the metal roller is disposed, in the moving direction of the intermediate transfer belt 21, upstream or downstream of each primary transfer portion N1 in which the corresponding photosensitive drum 5 is in contact with the intermediate transfer belt 21. Thus, the primary transfer portion N1 can be formed stably while suppressing deterioration of the photosensitive drum 5.
The configuration and operation of the separation unit in the first embodiment have been described, in which rotation of the separation shaft unit 29 of the separation unit causes the primary transfer rollers 20 and the secondary transfer roller 25 to separate from the intermediate transfer belt 21. On the other hand, in a second embodiment, the timing at which the primary transfer rollers 20 are separated from the intermediate transfer belt 21 is shifted from the timing at which the secondary transfer roller 25 is separated from the intermediate transfer belt 21. This configuration will be described with reference to the
At this time, the separation cam 43 rotates in conjunction with the movement of the small lever 42 and starts to press the secondary transfer roller 25 in a direction away from the intermediate transfer belt 21. Meanwhile, the primary transfer roller 20k is positioned in contact with the intermediate transfer belt 21 while the boss 34k of the primary transfer bearing 31k is in contact with the small lever 42. In other words, in the present embodiment, the separation cam 43 starts to rotate before the pressing state of the primary transfer roller 20k is switched, by the movement of the small lever 42, from the state of pressing the intermediate transfer belt 21 against the photosensitive drum 5k. Thus, the secondary transfer roller 25 is separated from the intermediate transfer belt 21 before the primary transfer roller 20k is separated from the intermediate transfer belt 21.
Subsequently, the separation shaft unit 29 is rotated further in the direction of arrow H, and the state in
As described above, the secondary transfer roller 25 is separated from the intermediate transfer belt 21 before the primary transfer rollers 20 are separated. This reduces the maximum torque applied to the components of the separation unit at the timing of separation. As a result, the advantageous effects similar to those in the first embodiment can also be obtained, and the durability of the separation unit can be further improved.
Note that in the present embodiment, the timing of separation of the primary transfer rollers 20 and the secondary transfer roller 25 is changed by altering the shape of the small lever 42, and the separation timing of the four primary transfer rollers 20 are set substantially the same. However, the timing of separation of the primary transfer rollers 20y, 20m, and 20c and the secondary transfer roller 25 and the primary transfer roller 20k may be changed by adjusting the phases of the first cam 38 and the second cam 39. By changing the separation timing of each of the primary transfer rollers 20 in such a manner, the maximum torque applied to the components of the separation unit can be further reduced at the timing of separation.
It has been described in the present embodiment that the secondary transfer roller 25 is separated from the intermediate transfer belt 21 before the primary transfer rollers 20 are separated from the intermediate transfer belt 21. However, the primary transfer rollers 20 may be separated from the intermediate transfer belt 21 before the secondary transfer roller 25 is separated from the intermediate transfer belt 21 by switching the pressing state of the primary transfer rollers 20 before the separation cam 43 starts to rotate.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-filed Sep. 27, 2017, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-187131 | Sep 2017 | JP | national |
