The present invention relates to augmented reality displays, in particular, those systems that give the possibility to superimpose virtual images to normal vision, i.e. see-through displays such as head-up displays (HUD's) found for example in the automotive industry or head worn displays (HWD's) placed near to the eye.
The adoption of mobile devices such as PDA's and more recently smartphones for consumer use offers new possibilities to interact with our environment, to obtain instantaneous information and to connect with people. Next generation mobile devices are expected to provide information by displaying it in a different manner than the current hand portable display screen. Advances in projection display technologies are enabling near the eye displays, such as a pair of see through glasses.
See-through displays have been used for decades for defence applications. For example, jet fighter pilots have been using head mounted displays on the fighter helmets to provide navigational and other critical information to the pilot in his/her field of view. While projection technology is advancing, there is still currently a trade-off between field of view and footprint in see-through HWD. A wide field of view (>30-40 degrees) requires bulky optics. A field of view of the order of 120 degrees laterally and 60-70 degrees vertically would give the user the feeling of total immersion into the virtual world and thus vastly improving the range of applications in augmented reality. This current trade-off makes HWD's non-aesthetically pleasing for large field of views and non-appealing for everyday use. Thus, there is a need for a small footprint, aesthetically pleasing see-through HWD with a large field of view.
A way to obtain HWD's with both large field of view and small footprint is to integrate optical components within a contact lens. This particular contact lens for HWD is described by Sprague—METHOD AND APPARATUS TO PROCESS DISPLAY AND NON-DISPLAY INFORMATION, U.S. patent application Ser. No. 12/204,567, Pub. No. US 2012/0053030 A1. A small focusing lens is placed at the centre of the contact lens to assist the eye to focus on the screen. The small lens of the contact lens collimates the light diffracted by the screen prior to entering the HWD wearer's eye.
A key part of a contact lens based HWD system is a transflective screen that redirects each displayed pixels towards the eye, while providing undisturbed see-through vision. Sprague et al. described a method providing such a transflective screen with a buried microlens array (MLA)—BURRIED NUMERICAL APERTURE EXPANDER HAVING TRANSPARENT PROPERTIES, U.S. patent application Ser. No. 11/852,628, publication No. US 2009/0067057 A1. In this invention, an increase in display reflection efficiency inevitably induces a reduction in the display transmission and reversely. Contrary to Sprague's display screen, the screen presented in the current patent provides high diffraction efficiency (up to 100%) and high transparency to the ambient light (up to 95%) because the reflection bandpass of the holographic screen is small (˜15 nm) compared to the bandwidth of visible light (300 nm).
In a first aspect the invention provides a display panel assembly comprising a transflective holographic screen, i.e., a transparent screen that reflects light from a projection system, comprising at least a volume hologram, a first protective element and a second protective element, each arranged in contact with the volume hologram such that the volume hologram is sandwiched between the first protective element and the second protective element. The display panel assembly further comprises a projection system focusing an image on the volume hologram comprising at least projection optics, mounting means arranged to fixedly mount the projection system relatively to the transflective holographic screen. The volume hologram comprises a plurality of diffractive patterns disposed in sequence across the volume hologram, each of the plurality of diffractive patterns being configured to diffuse the light rays from the projection system in a determined direction corresponding to the specific diffractive pattern and oriented towards a position of an intended eye of a user wearing the display panel assembly.
In a first preferred embodiment the display panel assembly is used as a Head-Up Display (HUD).
In a second preferred embodiment the display panel assembly is further arranged to be used as a near to the eye Head-Worn Display (HWD).
In a third preferred embodiment the display panel assembly further comprises a bi-focal contact lens comprising a centre part which is arranged relative to the transflective holographic screen to collimate the light diffracted by the volume hologram prior entering the intended eye of the user thereby enabling the intended eye of the user to focus onto the transflective holographic screen, and an outerpart, which surrounds the centre part and is intended to allow an image of a view through the transflective holographic screen to be seen.
In a fourth preferred embodiment the projection system is a scanner projection system that is used to display information on the transflective holographic screen.
In a second aspect the invention provides a method for fabricating the volume hologram of the inventive display panel assembly. The method comprises interfering a reference beam and an object light beam on the photosensitive holographic material, the light beams having similar wavelengths than the light used within the projection system of the display panel, by means of a recording holographic setup. The step of interfering comprises directing the reference beam to impinge on the photosensitive holographic material with the properties of the projection system, i.e., whereby the properties are indicative at which angle of incidence and with which numerical aperture the reference beam is projected on the photosensitive holographic material, and directing the object beam to impinge on an opposite side of the photosensitive holographic material as compared to the reference beam thereby producing a reflection hologram.
In a fifth preferred embodiment the method comprises providing the photosensitive holographic material as a film laminated onto a transparent substrate.
In a sixth preferred embodiment the method further comprises providing the photosensitive holographic material as a liquid photopolymer by coating any surface shape in contact with the photosensitive holographic material.
In a seventh preferred embodiment the method further comprises shaping the any surface in contact with the photosensitive holographic material according to one of the following list of shapes: flat, cylindrical, spherical.
In an eighth preferred embodiment the method further comprises recording the volume hologram either simultaneously or sequentially with several wavelengths to produce a colour screen.
In a ninth preferred embodiment the method further comprises transmitting the object beam through a structure that diffuses light within a given angular spread so that upon use, the then obtained volume hologram enabling the transflective holographic screen to direct the projected light toward the intended eye of the user within a certain angular spread.
In a tenth preferred embodiment the method further comprises providing for the structure that diffuses light a microlens array (MLA) whose lenses' numerical aperture defines an angular spread of each pixel and a pitch of the microlens array defines a minimum pixel size of the screen.
In an eleventh preferred embodiment of the inventive method, a fill factor of the microlens arrays (MLA) is larger than 90%.
In a twelfth preferred embodiment the method further comprises replicating the microlens array (MLA) on a curved surface with at least the following fabrication steps: replicating a negative replica of the microlens array (MLA) in, but not limited to, an elastomer, and dispensing a drop of, but not limited to, curable polymer on a concave side of the curved surface. The microlens array (MLA) negative replica acts as a mold and a flexibility of the elastomer enables the negative replica to conform to the curved surface. Further the fabrication steps comprise curing the polymer with a UV curing treatment, and removing the mold to release the microlens array (MLA) on a curved surface.
In a thirteenth preferred embodiment the method further comprises using a condenser lens in combination to the structure that diffuses light such that light is directed toward the intended eye of the user, thus increasing the field of view and tolerance to rotation of the eye.
The invention will be better understood in view of the description of preferred example embodiments and in reference to the figures, wherein
a) shows an image of a setup to demonstrate the proof of concept of the wide angle see-through display with the holographic transflective screen;
Same reference numbers will be used throughout the description to refer to the same or similar element(s).
In the following paragraphs a more detailed description of selected figures is given.
a) shows an image of a setup to demonstrate the proof of concept of the wide-angle see-through display with the holographic transflective screen. A micro-projector together with a lens is used to project images on the holographic screen. A camera together with a camera lens is used as an artificial eye. A contact lens is placed on this artificial eye. Both light diffracted by the screen and transmitted through the screen is then focused onto the camera sensor.
The present invention is a system that uses a number of elements, the combination of which provides a large field of view see-through display. The elements comprise
The present invention is not limited to HWD's. The transflective screen can also be used in HUD's, i.e. in systems which do not need the display to be placed near the eye, and consequently which do not need a bi-focal contact lens.
In at least one embodiment, the transflective screen could be fabricated by use of a reflective holographic technique. In at least one embodiment, the fabrication of the holographic screen is obtained from a recording holographic setup where two coherent beams of similar intensity interfere. One of the two beams of the recording holographic setup, called reference beam, should impinge on the holographic material with the properties of the HWD projection system, i.e. at which angle of incidence and numerical aperture light is projected on the screen. The second beam, called object beam, should impinge on the opposite side of the holographic material as compared to the reference beam so that to produce a reflection hologram.
In yet another embodiment, the object beam should be transmitted through a structure that diffuses light within a given angular spread so that upon use, the then obtained transflective screen directs the projected light toward the wearer eye within a certain angular spread. In another embodiment, a condenser lens could be used in combination to the diffusing structure such that light is directed toward the eye, thus increasing the field of view and tolerance to rotation of the eye. In another embodiment, the diffusing structure consists of a microlens array (MLA) whose lenses numerical aperture defines the angular spread of each pixel and the pitch or the array defines the minimum pixel size of the screen. The fill factor of the MLA should be as high as possible in order to have good display homogeneity and low diffraction upon watching at a bright scene. The fill factor should be larger than 90%.
A bi-focal contact lens placed on the eye of the HWD user allows light diffracted by the transflective screen to be collimated prior to entering the wearer's eye. The user eye focuses then the light coming from the display onto the wearer's retina thus mimicking an image coming from infinity. Light from the surrounding environment remains unperturbed by the contact lens, thus allowing images from both the display and the wearer's surrounding environment to superimpose.
In yet another embodiment, the transflective screen could be fabricated by any technique allowing structures similar to the ones obtained by the holographic technique to be reproduced.
The techniques, apparatus, materials and systems as described in this specification can be used to fabricate a transflective screen.
Described is a transflective screen to be used, but not limited to, close to the eye in HWD systems. Such transflective screen could be similarly used in other devices such as Head-Up Displays like those used in the automobile industry. Light from the environment is largely transmitted through the screen whereas light emitted from the projection system of the HWD is directed toward the human visual system. The described invention leads to a large displayed field of view together with a small footprint of the device.
The screen principle is illustrated in
The present invention suggests fabricating such a screen by means of a holographic technique, more precisely by fabricating a reflection hologram. A reflection hologram is fabricated by interfering two coherent light sources located on both sides of a holographic film, as illustrated in
In at least one embodiment illustrated by
As the reflection hologram records the optical properties of the MLA 204, each area on the film 111 is observable for any eye rotation within a range governed by the lenslet 205 numerical aperture.
The optical characteristics of the holographic film fabricated according to the description above are illustrated in
In the case where the screen 114 is placed too close to the eye 110, it is not possible or rather effort demanding to focus on the screen. In at least one embodiment, the HWD user can focus on the near-to-the-eye screen with the help of a special contact lens 501 illustrated in
A band pass filter 505 is placed behind or before the small lens 503 to block light 106 from the outside environment. A notch filter 504 is placed on the outer region 502 of the contact lens 501 to block light 105 coming from the display and allow light 106 from the outside environment to be transmitted.
In another design, a polarization filter 505 is placed behind or before the small lens 503 to block light 106 from the outside environment. A polarization filter 504, with polarization orthogonal to the filter 505 placed behind or before the small lens 503, is placed on the outer region 502 of the contact lens 501 to block light 105 coming from the display and allow light 106 from the outside environment to be transmitted.
The eye 110 can then focus simultaneously light 105 and 106 from the display and the outside environment respectively, onto the retina.
Commercially available MLAs are typically provided on flat substrates. In at least one embodiment, MLA 601 can be replicated on curved surfaces 603, e.g. either cylindrical or spherical surfaces, with the process shown in
Any efficient holographic material can be used to fabricate the holographic screen 114. In order to produce a colour screen, a holographic material presenting a polychromatic sensitivity could be used. For example, the holographic film is sensitive to red, green and blue light. It is then possible to obtain holographic screens diffracting efficiently at several wavelengths by recording either sequentially or simultaneously the hologram with different wavelengths. Another method is to record each holographic film with one wavelength and subsequently place the films on top of each other. In this last case, different holographic materials with different spectral sensitivity could be used.
A holographic film can be laminated onto transparent substrates having either flat or cylindrical surfaces. In the case of spherical surfaces, a liquid photopolymer is necessary as a flat sheet is not compliant onto such surface.
It is preferable to place the holographic film 111 in close proximity to the MLA 204 during the holographic recording such that multiple interferences from different lenslets 205 are avoided at the holographic film 111 plan. To achieve this, for the case of a curved screen, the radius of curvature of the holographic screen needs to be similar to the radius of curvature of the replicated MLA 204.
In order to obtain the optimal diffraction efficiency, the intensity of the reference 201 and object 202 beams, on the holographic film 111, should be nearly equal to generate high interference fringes contrast.
As a proof of principle, colour holographic screens have been fabricated on cylindrical surfaces using the setup illustrated in
The holographic film used is a BAYFOL® HX photopolymer provided by Bayer. The film consists of a 16 μm thick photopolymer with polychromatic sensitivity sandwiched in between a 40 μm thick protective cover film and a 175 μm thick substrate. The photopolymer surface was then laminated on the convex side of a 2.5 mm thick cylindrical surface cut from a DURAN® tube having an outer radius of curvature similar to the radius of curvature described by the position of the top of each lenses within the MLA.
A contact lens (as described above) is placed in front of the camera lens. At its centre, the contact lens has a 1 mm diameter lens of focal length 29 mm. The central part of the contact lens collimates the light coming from the holographic screen placed at 29 mm from the contact lens while light transmitted by the outer part remains unaltered. A polarizer is placed at the centre of the contact lens to allow only the polarized light from the projector to be transmitted at the centre of the lens. A polarizer oriented perpendicular to the polarizer placed at the centre of the contact lens blocks display light on the outer part of the contact lens. This is illustrated in
Number | Date | Country | Kind |
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PCT IB2013/050725 | Jan 2013 | IB | international |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/058487 | 1/23/2014 | WO | 00 |