This invention relates to a transformer terminal coupler secured in close proximity of a distribution transformer for connecting at least one electrical device to one or more loads.
In the electrical grid, electricity is distributed to loads, such as homes in a residential neighborhood, commercial and industrial facilities, and the like, at medium voltages (MV) before the MV is stepped down to low voltage (LV) in close proximity to the load. A distribution transformer is typically used to provide step down of voltage from MV to LV. The LV output of the transformer is connected to the one or more loads. An electrical connection between the transformer and the one or more loads is established by conductors, which may be underground or overhead depending on the type of distribution system. A typical distribution transformer may be connected to a single load up to 12 or more loads depending on the size of transformer. If a split phase distribution transformer is used, the number of load connections may be thirty-six or more, e.g., twelve loads or more, each having three connections per load.
To address various challenges related to the electrical grid, different types of electrical devices may be inserted between the distribution transformer and the one or more loads. For example, in-line electrical devices, such as in-line power regulators or in-line impedances use an electrical connection between the transformer and the one or more loads which is routed through the electrical device. In this example, the LV output of transformer is connected to the source side of the electrical device and load side of the electrical device is then connected to the one or more loads. If a generator or other energy sources, such as batteries is connected to the distribution transformer, the LV output of distribution transformer is disconnected from the one or more loads and the one or more loads is connected directly to the electrical device. A switch can be used to alternate the connection between the transformer and electrical device.
To connect the electrical device to the distribution transformer and the one or more loads, reconstructing wires or conductors connecting to the one or more loads can often be cost prohibitive, especially for an underground distribution system. Additionally, the cost further increases with higher number of loads. One cost effective, and less disruptive, technique to insert the electrical device between the one or more loads and the distribution transformer is to use the existing conductors between the distribution transformer and the one or more loads. This may be achieved by breaking the electrical connection between the distribution transformer and the one or more loads and providing electrical connections from the electrical device to the distribution transformer and to the one or more loads in close proximity to the transformer.
In this example, the load connections at the LV outputs of transformer are disconnected and the load connections are coupled to the electrical device. This requires splicing of one or more conductors, depending on the number of loads to the conductor, and establishing the electrical connection to the electrical device. Different types of conventional splicing devices are known to form an electrical bond between multiple conductors while providing protection against water and other environmental factors. In the example of underground distribution system, a commonly used splicing device is a submersible secondary distribution connector which includes a rubber coated boot and a set screw terminal block with multiple ports to accept multiple conductors and electrically bond them together.
There are several shortcomings associated the method of connecting the electrical device to one or more loads discussed above. In order to utilize the conventional splicing devices, the connections between load conductors and distribution transformer need to be removed. The load conductors are then cut back to proper length so that conductors can be terminated at the new splicing device which may result in long installation times. Moreover, this operation typically requires the distribution transformer to be de-energized, which results in a disruption of service to the one or more loads during installation time. In addition to installation time, new connectors are also needed which further increases costs. The new terminal to accept multiple conductors and electrically bond them together, e.g., a submersible secondary distribution connector, is typically located in a buried space below the transformer terminals. There is no convenient way of physically securing the terminal to the distribution transformer. This may make it difficult to service the new connections due to limited access and visibility of the connections as each connection is now covered with a rubber boot and located near or below ground level and is not physically secured. Having the electrical connections located at or below ground level may create a risk for reliability of the connections due to exposure to water, rodents and other environmental factors. This type of connection may also make it difficult to restore the original connection between the distribution transformer and the one or more loads if the electrical device needs to be taken out of service.
Thus, there is a need for a simple and cost effective transformer coupler secured in close proximity to a distribution transformer to connect at least one electrical device to one or more loads.
In one aspect, a transformer terminal coupler in close proximity to a distribution transformer for connecting at least one electrical device to one or more loads is featured. The transformer terminal coupler includes at least one connection point device electrically isolated from the distribution transformer and physically secured in close proximity to a low voltage output of the distribution transformer. The at least one connection point device is configured to secure electrical coupling of the at least one electrical device to the one or more loads.
In one embodiment, the at least one connection point device may be configured to secure electrical coupling of a load side of the at least one electrical device to the one or more loads. The at least one connection point device may be configured to mate with a stud-mounted terminal connector. The stud-mounted terminal connector may be previously coupled to at least one of the one or more loads. The stud-mounted terminal connector may include an open port that enables the at least one connection point device to secure electrical coupling of the at least one electrical device to the one or more loads. The at least one connection point device may include a stud configured to mate with the stud-mounted terminal connector. The stud may be configured to have a compatible size of a stud of a low voltage bushing of the distribution transformer. The stud may be configured to have the same diameter and threads of the same pitch as the stud of the low voltage bushing of the distribution transformer. The at least one connection point device may include a lug connector. The stud-mounted terminal connector may include a slip-fit stud-mounted terminal connector. The stud-mounted terminal connector may include a threaded stud-mounted terminal connector. The stud-mounted terminal connector may include a set screw. The stud-mounted terminal connector may include a spade stud-mounted terminal connector. The at least one connection point device may be configured to couple directly with at least one load. The connection point device may include a conductor block with at least one opening therein that enables the at least one connection point device to secure electrical coupling of the at least one electrical device to the one or more loads. The connector block may include at least one set screw. The transformer terminal coupler may include an insulator physically coupled to the at least one connection point device and configured to electrically isolate the at least one connection point device from the distribution transformer. The insulator may be secured to an outside of the distribution transformer. The insulator may be secured to at least one low voltage output of the distribution transformer. The transformer terminal coupler may include a bracket coupled to the distribution transformer configured to secure the insulator to the distribution transformer. The insulator may be configured as a plate of insulation material. The plate of insulation material may include at least one opening. A stud of a low voltage bushing of the distribution transformer may extend through an opening of the plate of insulation material. The plate of insulation material may include at least one slotted opening. The insulator may be configured as a block of insulation material. The transformer terminal coupler may include a distribution transformer connector configured to couple the at least one low voltage output of the distribution transformer to the at least one electrical device. The distribution transformer connector may be configured to couple the at least one low voltage output of the distribution transformer to a source-side of the at least one electrical device. The distribution transformer connector may include a stud-mounted terminal connector configured to mate with a stud of a low voltage bushing of the distribution transformer. The stud-mounted terminal connector may include a slip-fit stud-mounted terminal connector. The stud-mounted terminal connector may include a threaded stud-mounted terminal connector. The stud-mounted terminal connector may include a set screw. The stud-mounted terminal connector may include a spade stud-mounted terminal connector. The at least one electrical device may include one or more of: an in-line power regulator, an in-line voltage regulator, a switch, an in-line impedance, and a generator. The at least one connection point device may be configured to mate with a stud-mounted terminal connector. The transformer terminal coupler may include a distribution transformer connector configured to couple at least one low voltage output of the distribution transformer to the at least one electrical device. The distribution transformer connector may include a spade stud-mounted terminal connector. The at least one connection point device may be configured to couple directly with at least one load. The at least one connection point device may include a conductor block with at least one opening therein that enables the at least one connection point device to secure electrical coupling of the at least one electrical device to the one or more loads. The spade stud-mounted terminal connector may include at least one opening configured to couple the low voltage output of the distribution transformer to a source side of the at least one electrical device.
In another aspect a transformer terminal coupler in close proximity to a distribution transformer for connecting at least one electrical device to one or more loads is featured. The transformer terminal coupler includes at least one connection point device configured to mate with a stud-mounted terminal connector. The at least one connection point device is electrically isolated from the distribution transformer and physically secured in close proximity to a low voltage output of the distribution transformer. An insulator physically coupled to the at least one connection point device is configured to electrically isolate the at least one connection point device from the distribution transformer. The at least one connection point device is configured to secure electrical coupling of the at least one electrical device to the one or more loads.
In another aspect, a transformer terminal coupler in close proximity to a distribution transformer for connecting at least one electrical device to one or more loads is featured. The transformer terminal coupler includes at least one connection point device electrically isolated from the distribution transformer and physically secured in close proximity to a low voltage output of the distribution transformer. An insulator physically coupled to the at least one connection point device is configured to electrically isolate the at least one connection point device from the distribution transformer. A distribution transformer connector coupled to the insulator is configured to couple the at least one low voltage output of the distribution transformer to a source-side of the at least one electrical device. The at least one connection point device is configured to secure electrical coupling of the at least one electrical device to the one or more loads.
In yet another aspect, a transformer terminal coupler in close proximity to a distribution transformer for connecting at least one electrical device to one or more loads is featured. The transformer terminal coupler includes at least one connection point device electrically isolated from the distribution transformer and physically secured in close proximity to a low voltage output of the distribution transformer. An insulator physically is coupled between the at least one connection point device and a spade stud-mounted terminal connector coupled to the low voltage output of the distribution transformer. The insulator is configured to electrically isolate the at least one connection point device from the distribution transformer. The at least one connection point device includes a conductor block coupled to the insulator with at least one opening therein configured to secure electrical coupling of the at least one electrical device to the one or more loads device, the spade stud-mounted terminal connector including at least one opening is configured to couple the low voltage output of the distribution transformer to a source-side of the at least one electrical device.
In another aspect, a transformer terminal coupler in close proximity to a distribution transformer for connecting at least one electrical device to one or more loads is featured. The transformer terminal coupler includes a plurality of connection point devices each electrically isolated from the distribution transformer and each physically secured in close proximity to a low voltage output of the distribution transformer. Each of the plurality of connection point devices is configured to secure electrical coupling of the at least one electrical device to the one or more loads.
In one embodiment, each of the plurality of connection point devices may be configured to connect a load side of the at least one electrical device to one or more loads. Each of the plurality of connection point devices may be configured to mate with a stud-mounted terminal connector. The stud-mounted terminal connector may be previously coupled to at least one of the one or more loads. The stud-mounted terminal connector may include an open port that enables the at least one connection point device to secure electrical coupling of the at least one electrical device to the one or more loads. Each of the plurality of connection point devices may include a stud configured to mate with a stud-mounted terminal connector. Each stud may be configured to have a compatible size of a stud of a low voltage bushing of the distribution transformer. Each stud may be configured to have a same diameter and threads of the same pitch as the stud of the low voltage bushing of the distribution transformer. At least one of the plurality of connection point devices may include a lug connector. The transformer terminal coupler may include an insulator physically coupled to the plurality of connection point devices and configured to electrically isolate the plurality of connection point devices from the distribution transformer. The insulator may be secured to an outside of the distribution transformer. The insulator may be secured to the plurality of connection point devices and a plurality of low voltage outputs of the distribution transformer. The transformer terminal coupler may include a bracket coupled to the distribution transformer configured to secure the insulator to the distribution transformer. The insulator may be configured as a plate of insulation material. The plate of insulation material may include a plurality of openings. The studs of low voltage bushings of the distribution transformer may extend through the openings. The plurality of openings may include at least one slotted opening. The transformer terminal coupler may include a plurality of distribution transformer connectors each configured to couple a low voltage output of the distribution transformer to the at least one electrical device. Each of the plurality of distribution transformer connectors may be configured to couple a low voltage output of the distribution transformer to a source-side of the at least one electrical device. Each of the plurality of distribution transformer connectors may include a stud-mounted terminal connector configured to mate with a stud of a low voltage bushing of the distribution transformer. The at least one electrical device may include one or more of: an in-line power regulator, an in-line voltage regulator, a switch, an in-line impedance, and a generator. Each of the plurality of connector point devices may be configured to mate with a stud-mounted terminal connector. The transformer terminal coupler may include a plurality of distribution transformer connectors each configured to couple a low voltage output of the distribution transformer to the at least one electrical device.
Other objects, features and advantages will occur to those skilled in the art from the following description of a preferred embodiment and the accompanying drawings, in which:
Aside from the preferred embodiment or embodiments disclosed below, this invention is capable of other embodiments and of being practiced or being carried out in various ways. Thus, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. If only one embodiment is described herein, the claims hereof are not to be limited to that embodiment. Moreover, the claims hereof are not to be read restrictively unless there is clear and convincing evidence manifesting a certain exclusion, restriction, or disclaimer.
Each of LV outputs of X-16, X2-18, and X3-20 of distribution transformer 10 is typically configured as a LV bushing. There are many types of LV bushings. A common type LV bushing typically used with LV outputs X-16, X2-18, and X3-20 of distribution transformer 10 includes a threaded stud as the connection point.
For example, slip-fit stud-mounted terminal connector 36,
When an electrical device, such as an in-line power regulator, an in-line voltage regulator, an impedance, a generator or similar type electrical device needs to be introduced to one or more loads, the load side and source side of the electrical device need to be connected to the one or more loads and the LV bushings of the LV outputs of the distribution transformer.
As discussed in the Background section above, this type of technique has several shortcomings including the complicated and time consuming installation process associated with using submersible secondary distribution connectors 58 and 60 and the new conductors to load side 54 of electrical device 56, the need to de-energize distribution transformer 10 which results in a disruption of service to one or more loads 12 and/or 14 during installation time, and submersible secondary distribution connectors 58 and 60 are typically located in a buried space below the transformer terminals. This may make it difficult to service or add any new load connections to the electrical device due to limited access and visibility of the connections as each connection is now covered with the rubber boot that encases submersible secondary distribution connectors 58 and 60. Additionally, having the electrical connections located at or below ground level may also create a risk for reliability of the connections due to exposure to water, rodents and other environmental factors. This type of connection may also make it difficult to restore the original connection between the distribution transformer and the load in case electrical device needs to be taken out of service.
In order to overcome the shortcomings discussed above, there is shown in
Connection point device 80 and/or connection point device 84 is configured to secure electrical coupling of at least one electrical device 56 to one or more loads 12 and/or 14. In this example, connection point device 82 is electrically isolated from distribution transformer 10 and physically secured in close proximity to LV output X1-16 and secures electrical coupling of connector 50 coupled to conductor 86 on load side 54 of electrical device 56 to conductor 22 coupled to load 12 and conductor 24 coupled to load 14 in as shown. In one embodiment, transformer terminal coupler 80 preferably includes connection point device 84 electrically isolated from distribution transformer 10 and physically secured in close proximity to LV output X3-20 and secures electrical coupling of connector 52 coupled to conductor 88 on load side 54 of electrical device 56 to conductor 30 coupled to load 12 and conductor 32 coupled to load 14 as shown. As disclosed herein, close proximity means connection point device 80 and/or connection point device 84 is less than about 2 feet from distribution transformer 10. In this example, similar as discussed above with reference to
The result is transformer terminal coupler 80 with at least one connection point device 82 and/or connection point device 84 provides electrical isolation from distribution transformer 10 and is physically secured in close proximity to low voltage outputs X1-16 and X3-20 of distribution transformer 10 to provide secure electrical coupling of at least one electrical device 56 to one or more loads 12 or 14 without the need to need to use submersible secondary distribution connectors or similar type devices. Thus, transformer terminal coupler 80 provides a simple, less complicated and less expensive way to connect one or more loads to an electrical device than the techniques discussed above.
In one design, to electrically isolate and physically secure connection point device 82 in close proximity to low voltage output X1-16 of distribution transformer 56 and to provide secure electrical coupling of the at least one electrical device 56, to the one or more loads 12 and/or 14, transformer terminal coupler 80 preferably includes insulation plate 90,
Insulating plate 90 and/or insulation plate 110,
Thus, connection point device 82 and/or connection point device 84 of transformer terminal coupler 80 of this example are easily installed in close proximity to the existing LV outputs X1-16 and/or X2-20 of distribution transformer 10 to electrically isolate and physically secure connection point device 82 and/or connection point device 84 to distribution transformer 10 and secure electrical coupling electrical device 56,
In another design, to electrically isolate and physically secure a plurality of connection point devices, e.g., connection point device 82 and connection point device 84,
Insulating plate 120,
Similar as discussed above with reference to
The result is this example is connection point device 82 and connection point device 84 are easily installed in close proximity to the existing LV outputs of distribution transformer 10 to electrically isolate and physically secure connection point device 82 and connection point device 84 to distribution transformer 10 and secure electrical coupling electrical device 56,
As discussed above with reference to
As discussed above, at least one connection point device 82 and/or connection point device 84, shown one or more of
In this example, slip-fit stud-mounted terminal connector 36 coupled to connection point device 82 is previously coupled to one or more loads 12 and/or 14,
In this example, slip-fit, stud-mounted terminal connector 36 coupled to connection point device 82 includes an opening or open port, e.g., open port 150, which enables slip-fit stud-mounted terminal connector 36 coupled to connection point device 82 to secure electrical couplings to connector 50,
Similarly, slip-fit, stud-mounted terminal connector 36 is previously coupled to one or more loads 12 and/or 14,
In other example, when an open port on slip-fit stud-mounted terminal connector 36,
Similarly, transformer terminal coupler 80,
Transformer terminal coupler 80,
Similarly, transformer terminal coupler 80,
In another embodiment, transformer terminal coupler 80′,
In one example, at least one electrical device 56,
Although specific features of the invention are shown in sonic drawings and not in others, this is for convenience only as each feature may be combined with any or all of the other features in accordance with the invention. The words “including”, “comprising”, “having”, and “with” as used herein are to be interpreted broadly and comprehensively and are not limited to any physical interconnection. Moreover, any embodiments disclosed in the subject application are not to be taken as the only possible embodiments. Other embodiments will occur to those skilled in the art and are within the following claims.
In addition, any amendment presented during the prosecution of the patent application for this patent is not a disclaimer of any claim element presented in the application as filed: those skilled in the art cannot reasonably be expected to draft a claim that would literally encompass all possible equivalents, many equivalents will be unforeseeable at the time of the amendment and are beyond a fair interpretation of what is to be surrendered (if anything), the rationale underlying the amendment may bear no more than a tangential relation to many equivalents, and/or there are many other reasons the applicant cannot be expected to describe certain insubstantial substitutes for any claim element amended.
This application claims benefit of and priority to U.S. Provisional Application Ser. No. 62/317,016 filed Apr. 1, 2016, under 35 U.S.C. §§ 119, 120, 363, 365, and 37 C.F.R. § 1.55 and § 1.78, which is incorporated herein by this reference.
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