This application claims priority of Taiwanese Application Nos. 097134387 and 097151205, filed on Sep. 8, 2008 and Dec. 29, 2008, respectively.
1. Field of the Invention
The invention relates to a transformer, more particularly to a transformer capable of adjusting leakage magnetic flux.
2. Description of the Related Art
After assembly of the magnetic cores 13 and the primary winding 11 and the secondary windings 12, leakage magnetic flux of the conventional transformer is decided. However, since the magnetic cores 13 are made of magnetic powder through sintering, an error in the size of each magnetic core 13 may occur due to expansion and contraction during sintering process. As a result, reluctances of the magnetic cores 13 are not identical, thereby resulting in a difference between the secondary windings 12 in power transfer.
Therefore, the object of the present invention is to provide a transformer that is capable of adjusting leakage magnetic flux during fabrication.
According to one aspect of the present invention, a transformer comprises:
a bobbin unit having a first primary winding portion, and a first secondary winding portion;
a first primary winding wound around the first primary winding portion of the bobbin unit;
a first secondary winding wound around the first secondary winding portion of the bobbin unit, and coupled electromagnetically to the first primary winding; and
a core unit mounted to the bobbin unit and including
According to another aspect of the present invention, a transformer comprises:
a bobbin unit including a primary winding portion, two secondary winding portions, and a casing for mounting the primary winding portion and the secondary winding portions therein;
a primary winding wound around the primary winding portion of the bobbin unit;
two secondary windings wound respectively around the secondary winding portions of the bobbin unit, and coupled electromagnetically to the primary winding; and
a core unit mounted to the bobbin unit, and including
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, of which:
Before the present invention is described in greater detail, it should be noted that like elements are denoted by the same reference numerals throughout the disclosure.
Referring to
The bobbin unit 2 includes a first primary winding portion 21 and a first secondary winding portion 22 in this embodiment.
The first primary winding 3 is wound around the first primary winding portion 21 of the bobbin unit 2.
The first secondary winding 4 is wound around the first secondary winding portion 22 of the bobbin unit 2, and is coupled electromagnetically to the first primary winding 3.
Referring further to
In this embodiment, the first core part 61 includes a connecting segment 611, a first insertion segment 612 and a first extension segment 613. The connecting segment 611 extends in a longitudinal direction (X). The first insertion segment 612 extends from the connecting segment 611 in a transverse direction (Y) perpendicular to the longitudinal direction (X) and through the first primary winding portion 21 of the bobbin unit 2. The first extension segment 613 extends from the connecting segment 611 in the transverse direction (Y), and is spaced apart from the first insertion segment 612.
In this embodiment, the second core part 62 includes a connecting segment 621, a first insertion segment 622, a first extension segment 623, and a first adjusting segment 624. The connecting segment 621 extends in the longitudinal direction (X) The first insertion segment 622 extends from the connecting segment 621 toward the first core part 61 in the transverse direction (Y) and through the first secondary winding portion 22 of the bobbin unit 2, and is disposed in contact with the first insertion segment 612 of the first core part 61. The first extension segment 623 extends from the connecting segment 621 toward the first core part 61 in the transverse direction (Y), is spaced apart from the first insertion segment 622, and is disposed in contact with the first extension segment 613 of the first core part 61. The first adjusting segment 624 extends from the connecting segment 621 toward the first core part 61 in the transverse direction (Y), and is disposed spacedly between the first insertion segment 622 and the first extension segment 623 in this embodiment. The first adjusting segment 624 has an end surface that faces the first core part 61 and that serves as a magnetic leakage area 60.
It is noted that a first air gap 100 is formed between the first insertion segment 612 of the first core part 61 and the first adjusting segment 624 of the second core part 62, as shown in
The bobbin unit (2b) further has a second secondary winding portion 22′ opposite to the first secondary winding portion 22 in the longitudinal direction (X) for winding the second secondary winding 4′ there around. In this embodiment, the bobbin unit (2b) includes a first bobbin 20, and a second bobbin 20′ connected to the first bobbin 20. The first bobbin 20 has first and second winding end portions 201, 202 opposite to each other in the transverse direction (Y). The second winding end portion 202 serves as the first secondary winding portion 22. The second bobbin 20′ has first and second winding end portions 201′, 202′ opposite to each other in the transverse direction (Y). The second winding end portion 202′ of the second bobbin 20′ is connected to the second winding end portion 202 of the first bobbin 20, and serves as the second secondary winding portion 22′. The first winding end portions 201, 201′ of the first and second bobbins 20, 20′ are complementary and connected to each other, and constitute the first primary winding portion 21. Each of the first and second bobbins 20, 20′ further has first and second pins 214, 215 extending from the first winding end portion 201, 201′ thereof, and a third pin 216 extending from the second winding end portion 202, 202′ thereof. In this embodiment, as shown in
The first primary winding 3 is formed through continuous winding of a winding wire that has opposite end portions coupled respectively to the first pins 214 of the first and second bobbins 20, 20′.
The first secondary winding 4 is formed through continuous winding of a winding wire that has opposite end portions, one of which extends along the first winding end portion 201 of the first bobbin 20, and is coupled to the second pin 215 of the first bobbin 20, and the other one of which is coupled to the third pin 216 of the first bobbin 20.
The second secondary winding 4′ is formed through continuous winding of a winding wire that has opposite end portions, one of which extends along the first winding end portion 201′ of the second bobbin 20′, and is coupled to the second pin 215 of the second bobbin 20′, and the other one of which is coupled to the third pin 216 of the second bobbin 20′.
Furthermore, the first winding end portion 201, 201′ of each of the first and second bobbins 20, 20′ is formed with a wire-receiving passage 213 for permitting extension of said one of the opposite end portions of the winding wire of a corresponding one of the first and second secondary windings 4, 4′ therethrough.
In this embodiment, referring to
Furthermore, referring to
The bobbin unit (2c) includes first and second bobbins (20c, 20c′) opposite to each other in the longitudinal direction (X). Each of the first and second bobbins (20c, 20c′) has first and second winding end portions in the transverse direction (Y). The first and second winding end portions of the first bobbin (20c) serve respectively as the first primary winding portion 21 and the first secondary winding portion 22. The first and second winding end portions of the second bobbin (20c′) serve respectively as a second primary winding portion 21′ for winding the second primary winding 3′ therearound, and a second secondary winding portion 22′ for winding the second secondary winding 4, therearound.
In this embodiment, referring to
In such a configuration, during fabrication, the widths of the first and second air gaps 100, 200 in the transverse direction (Y) can be adjusted by varying the lengths of the first and second adjusting segments 624, 627 so as to control magnetic leakage from the magnetic circuit path, i.e., adjust a leakage coefficient, thereby attaining impedance match. Thus, the transformer can attain maximum power transfer.
In this embodiment, for the first core part (61d) of the core unit (6d), the first insertion segment (612d) has first and second projections 6121, 6122 opposite to each other in the longitudinal direction (X) so that the second projection 6122 is disposed between the first extension segment 613 and the first projection 6121. The first projection 6121 extends into the first secondary winding portion 22 of the bobbin unit 2, and is disposed in contact with the first insertion segment 622 of the second core part 62 (see
Furthermore, the bobbin unit 2 further has two pins 221 that extend from one side of the secondary winding portion 22, and a wire-guiding piece 211 disposed on a connecting side of the first primary winding portion 21 that is connected to the first secondary winding portion 22, and spaced apart from the first secondary winding portion 22. When forming the first secondary winding 4, first, one end of a winding wire is coupled to one pin 221. Then, the winding wire is wounded continuously around the first secondary winding portion 22 of the bobbin unit 2, and subsequently, is guided by the wire-guiding piece 211 to the other pin 221. Finally, the other end of the winding wire is coupled to the other pin 221. Thus, such winding can avoid high voltage discharge.
The second core part (62f) of the core unit (6f) further includes a second extension segment 625 extending from the connecting segment 621 in the transverse direction (Y) toward the first core part (61f), opposite to the first extension segment 623 in the longitudinal direction (X) so that the first insertion segment 622 and the first adjusting segment 624 are disposed spacedly between the first and second extension segments 623, 625, and disposed in contact with the second extension segment 614 of the first core part (61f).
Referring to
The bobbin unit (2g) includes a primary winding portion 23, two secondary winding portions 24, and a casing 25 for mounting the primary winding portion 23 and the secondary winding portions 24 therein.
The primary winding 3 is wound around the primary winding portion 23 of the bobbin unit (2g).
The secondary windings 4 are wound respectively around the secondary winding portions 24 of the bobbin unit (2g), and are coupled electromagnetically to the primary winding 3.
The core unit 5 is mounted to the bobbin unit (2g) and includes a first core part 51, and a second core part 52 that forms a magnetic circuit path with the first core part 51.
The first core part 51 includes a connecting segment 511, two extension segments 513, and an insertion segment 512. The connecting segment 511 extends in is a longitudinal direction (X). The extension segments 513 are opposite to each other in the longitudinal direction (X), and extend from the connecting segment 511 in a transverse direction (Y) that is perpendicular to the longitudinal direction (X) into the casing 25. The insertion segment 512 is disposed spacedly between the extension segments 513, and extends from the connecting segment 511 in the transverse direction (Y) through the primary winding portion 23 of the bobbin unit (2g).
The second core part 52 includes a connecting segment 521, two extension segments 523, and two insertion segments 522. The connecting segment 521 extends in the longitudinal direction (X) The extension segments 523 are opposite to each other in the longitudinal direction (X), and extend from the connecting segment 521 in the transverse direction (Y) into the casing 25 such that the extension segments 523 of the second core part 52 contact respectively the extension segments 513 of the first core part 51. The insertion segments 522 are disposed spacedly between the extension segments 523, and extend respectively from the connecting segment 521 in the transverse direction (Y) through the secondary winding portions 24 of the bobbin unit (2g) such that the insertion segments 522 of the second core part 52 contact respectively the insertion segments 512 of the first core part 51.
It should be noted that, in this embodiment, a load coupled to the transformer, and a resonant frequency can be appropriately selected to attain maximum power transfer without any adjusting segment in the previous preferred embodiments. Furthermore, in other embodiments, the insertion segment 512 of the first core part 51 can be grinded to adjust leakage magnetic flux.
In sum, during fabrication, the width of the first and second air gaps 100, 200 can be adjusted by varying the lengths of the first and second adjusting segments 624, 627 so as to control magnetic leakage from the magnetic circuit path, thereby attaining impedance match. Therefore, the transformer of the present invention can attain maximum power transfer.
While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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97134387 A | Sep 2008 | TW | national |
97151205 A | Dec 2008 | TW | national |
Number | Name | Date | Kind |
---|---|---|---|
4885445 | Taniguchi | Dec 1989 | A |
5053738 | Sato et al. | Oct 1991 | A |
6424247 | Suzuki | Jul 2002 | B2 |
6753752 | Lin | Jun 2004 | B1 |
7598839 | Wedley | Oct 2009 | B1 |
7612640 | Sano | Nov 2009 | B2 |
Number | Date | Country | |
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20100060399 A1 | Mar 2010 | US |