The present disclosure relates to integrated circuits, and more particularly, to transistor devices.
During an electrostatic discharge (ESD) event in an integrated circuit (IC), an input/output (I/O) pad may experience high voltage. Various ESD protection devices maybe used, e.g., to protect the IC from failure during the ESD event. For example, transistors and/or diodes may be used as an EDS protection device in high-speed I/O designs, where the high voltage is grounded through these devices. Designing ESD protection devices involves many non-trivial issues.
As will be appreciated, the figures are not necessarily drawn to scale or intended to limit the present disclosure to the specific configurations shown. For instance, while some figures generally indicate perfectly straight lines, right angles, and smooth surfaces, an actual implementation of an integrated circuit structure may have less than perfect straight lines, right angles (e.g., some features may have tapered sidewalls and/or rounded corners), and some features may have surface topology or otherwise be non-smooth, given real world limitations of the processing equipment and techniques used. Likewise, while the thickness of a given first layer may appear to be similar in thickness to a second layer, in actuality that first layer may be much thinner or thicker than the second layer; same goes for other layer or feature dimensions.
Integrated circuit structures including transistors having an extended drain region are described. The structures can be use in any number of applications, but are particularly well-suited for ESD protection schemes implemented with transistors. In an example, the effective or functional drain region is physically extended, thereby increasing a resistance of the extended drain region. The drain region may be coupled to an I/O terminal or other node that may experience a high voltage during an ESD event. In an example, the resistance of the extended drain region causes a relatively low voltage (e.g., low compared to the high ESD voltage) to be applied at a junction of the gate structure and the extended drain region, e.g., due to a voltage drop in the extended portion of the drain region, thereby preventing or reducing possibilities of failure of gate dielectric during an ESD event.
In one embodiment, an integrated circuit structure comprises a sub-fin, a source region in contact with a first portion of the sub-fin, a drain region in contact with a second portion of the sub-fin, and a body comprising semiconductor material above the sub-fin. The body extends laterally between the source region and the drain region. A gate structure is on the body and comprises (i) a gate electrode, and (ii) a gate dielectric between the gate electrode and the body. In an example, a first distance between the drain region and the gate electrode is multiple times (such as at least 2×, or at least 3×, or at least 4×, or at least 5×, or at least 6×, or at least 10, or at least 12×, or at least 20×) a second distance between the source region and the gate electrode. The first and second distances are measured in a same horizontal plane that runs in a direction parallel to the body. In an example, from a functional perspective of the structure, the drain region is extended within at least a section of the second portion of the sub-fin, resulting in a voltage drop within at least the section of the second portion of the sub-fin during an ESD event. In an example, this reduces a voltage applied at a drain-gate junction, thereby preventing or reducing possibilities of failure of gate dielectric during the ESD event.
In another embodiment, an integrated circuit structure comprises a sub-fin including (i) a first portion doped with a first type of dopant, and (ii) a second portion doped with a second type of dopant and laterally adjacent to the first portion. The first type of dopant is one of a p-type or an n-type dopant, and wherein the second type of dopant is the other of the p-type or the n-type dopant. A source region is doped with the second type of dopant, where the source region is in contact with the first portion of the sub-fin. A drain region is doped with the second type dopant, where the drain region is in contact with the second portion of the sub-fin that is also doped with the second type of dopant.
In yet another embodiment, a transistor structure circuit structure comprises a sub-fin comprising (i) a first portion comprising p-type dopant, and (ii) a second portion comprising n-type of dopant. A first source or drain region is in contact with the first portion of the sub-fin, and a second source or drain region is in contact with the second portion of the sub-fin. A body comprising semiconductor material extends laterally between the first and second source or drain regions, where the body has a first section and a laterally adjacent second section. In an example, the first section of the body is above the first portion of the sub-fin, and the second section of the body is above the second portion of the sub-fin. In an example, the body is one of a nanoribbon, a nanosheet, a nanowire, or a fin. Numerous configurations and variations will be apparent in light of this disclosure.
As mentioned herein above, there are various non-trivial issues associated with designing ESD protection devices. For example, one or more transistors may be used as an ESD protection device in high-speed I/O designs. For example, a transistor implemented as a ground-gate N-type MOSFET (GGNMOS) may be used as a snapback mode ESD protection device. In such implementations, during an ESD event, high current and/or voltage at the drain of the GGNMOS causes the GGNMOS to snapback and, the transistor begins to shunt the ESD current to ground, protecting the core circuit from the ESD stress. However, in some examples, a GGNMOS device may be susceptible to gate dielectric breakdown, and may fail prematurely during ESD events. For example, the high voltage ESD spike at the drain of the GGNMOS may induce gate dielectric leakage and/or breakdown at the corner region between the drain and the gate dielectric. Adding series ballast resistance at the drain node of a GGNMOS device may help to distribute the ESD current across all legs of the device more uniformly and may further help to reduce the voltage at the drain-gate junction during an ESD event, thereby preventing or reducing possibilities of gate dielectric leakage and/or breakdown. However, adding such an external ballast resistor has the drawback of significantly increasing the layout complexity, footprint size (area), and capacitive coupling.
Accordingly, techniques are provided herein to form a transistor for ESD applications, or another appropriate application in which the transistor experiences high drain-to-source voltage, where a distance between a drain region and a gate structure of the transistor is made relatively large using an appropriate doped portion of a sub-fin that is doped similar to the drain region, e.g., larger than a distance between a source region and the gate structure of the transistor. The large distance effectively adds a resistance between the drain region and the gate structure, e.g., because the doped portion of the sub-fin contributing to the large distance is doped similar to the drain region, and functions as an extension of the drain region. The increase in the effective drain region results in an extended drain region. Accordingly, during an ESD high voltage event, the voltage at the junction of the gate structure and the extended drain region is now reduced (e.g., compared to the high ESD voltage at the original drain region), e.g., due to voltage drop at the extended portion of the drain, thereby preventing or least reducing chances of gate dielectric breakdown due to ESD events.
In an example ESD protection transistor, the source and drain regions are formed on a sub-fin having different portions with different doping schemes. An example described herein assumes the transistor structure to be an n-type transistor, and describes the doping scheme for an NMOS transistor. However, in another example the transistor structure may be a p-type transistor (e.g., PMOS transistor), and the doping scheme may be reversed.
For an NMOS transistor structure, the sub-fin has a first portion having p-type dopant, and a second portion having an n-type dopant. The source and drain regions of the NMOS device have the n-type dopant. The source region is in contact with the first portion of the sub-fin (that has the p-type dopant), and the drain region is in contact with the second portion of the sub-fin (that has the n-type dopant). Because each of the drain region and the second portion of the sub-fin has the same doping type (e.g., n-type dopant), from functional perspective, this effectively extends the drain region to at least a section (e.g., section 153, see
In one embodiment, the transistor comprises GAA channel regions, such as nanoribbons. As will be further appreciated in light of this disclosure, reference to nanoribbons is also intended to include other channel regions, such as nanowires or nanosheets, and other such semiconductor bodies around which a gate structure at least in part wraps. To this end, the use of a specific channel region configuration (e.g., nanoribbons or GAA) is not intended to limit the present description to that specific channel configuration. In an example, the description provided herein is readily applicable to devices in which the gate at least partially wrap around the channel region, such as finFET structures having fins as channel regions (e.g., tri-gate and forksheet transistor structures).
In an example, the transistor comprises nanoribbons (or other types of channel regions, such as nanosheets, nanowires, or fins) as channel regions. In general, in GAA transistors, nanoribbons extend laterally from a source region to a drain region. In contrast, in the ESD protection transistor discussed herein, first one or more nanoribbons extend from the source region towards the drain region, second one or more nanoribbons extend from the drain region towards the source region, and a dielectric material structure is laterally between the first one or more nanoribbons and the second one or more nanoribbons. Thus, in an example, there is no continuous nanoribbon extending from the source region and to drain region, and hence, the first and second one or more nanoribbons are non-functional, e.g., they do not contribute to current conduction within the transistor. In an example, the ESD protection transistor is formed laterally adjacent to one or more other transistor structures, such as one or more other nanoribbon transistor structures. Common or same channel region formation processes can be performed across multiple such transistor structures in at least a section of the die. Because of the same channel region formation processes, the nanoribbon channel regions are also formed within the ESD protection transistor, e.g., even though the nanoribbons may not contribute in current conduction. Note that each of the above discussed first one or more nanoribbons has a first section that is above the first portion of the sub-fin, and has a second section that is above the second portion of the sub-fin.
In an example, the current conduction of the ESD protection transistor is through the sub-fin. For example, as discussed herein above, the first one or more nanoribbons extend from the source region towards the drain region, and a gate structure is on the nanoribbons (e.g., wraps around middle portion of individual nanoribbons). This gate structure is also referred herein as a “first gate structure,” to distinguish this gate structure from other gate structures of the ESD protection transistor. In an example, a section of the of the first portion of the sub-fin (e.g., section 152, see
Note that as discussed herein above, the first one or more nanoribbons, and the first gate structure thereon, are adjacent to the source region. For example, the source region is at a distance w1 from the gate electrode of the first gate structure (see
In an example, the transistor structure is configured as a ground-gate N MOSFET (GGNMOS), where the source region and the first gate structure are electrically shorted and coupled to Vss, which is grounded, thereby grounding the source region and the first gate structure. The transistor also comprises a tap or body region that taps into the sub-fin, where the tap or body region is also referred to herein as a diffusion region. In an example, the diffusion region is in contact with the first portion of the sub-fin, and has the same doping type (e.g., p-type in case of an NMOS) as the first portion of the sub-fin. The body or tap region, e.g., the diffusion region, is also coupled to ground, in an example. The drain region is coupled to an I/O terminal, in some examples, although any node susceptible to ESD events can be so protected.
During a high voltage event (e.g., cause by an ESD event, for example) at an I/O terminal, the drain region that is coupled to the I/O terminal is also at the high voltage. However, the resistance imparted by the section 153 brings the voltage at or near the first gate structure to a relatively lower value (e.g., lower compared to the high voltage at the drain region). This prevents or reduces chances of breakdown of the gate dielectric material of the first gate structure. If the drain region was closer to the first gate structure (e.g., at a distance w1 from the first gate structure), the high voltage of the drain region would have imparted stress and increased possibility of a gate dielectric breakdown. However, because the drain region is at a relatively greater distance w2 from the gate electrode and because the section 153 acts as a resistor, the junction between the section 153 and the first gate structure experiences the relatively lower voltage, due to voltage drop within the section 153. This prevents or reduces chances of breakdown of the gate dielectric material of the first gate structure.
In the ESD protection transistor discussed herein above, the drain region extends vertically from the second portion of the sub-fin, like a pillar or a post. Also discussed herein is another ESD protection transistor comprising a drain region that has an “U” shape. For example, the U-shaped drain region comprises a first vertical end portion, a second vertical end portion, and an intermediate horizontal portion between the two end portions. Assume that the first end drain portion is nearer to the source region than the second end drain portion, where the second end drain portion is electrically coupled to the I/O terminal in this example case. For instance, the various portions of the drain region may be formed epitaxially during the same drain region formation process, and the various portions may in combination form the drain region. In an example, the first end drain portion may be adjacent to the first gate structure, such that first one or more nanoribbons now extend from the source region to the first end drain portion. Thus, the first end drain portion is adjacent to the first gate structure, and in contact with end portions of the first one or more nanoribbons. The two end drain portions are taller than the intermediate horizontal drain portion. In an example, the horizontal drain portion conjoins a lower section of the first end drain portion and a lower section of the second end drain portion. Also, a trench comprising dielectric material is laterally between an upper section of the first end drain portion and an upper section of the second end drain portion.
In an example, the second end drain portion is at a distance of w3 from the gate electrode of the first gate structure, and the source region is at the above discussed distance w1 from the gate electrode. In an example, distance w3 is greater than distance w1. The distance w3 may be similar to the distance w2 discussed herein above. Furthermore, similar to the above discussion, the diffusion (e.g., body or tap) region is electrically coupled to the ground terminal; and the source region and the gate electrode are electrically shorted and electrically coupled to the Vss, which is also electrically coupled to the ground. In an example, the second end drain portion is coupled to the I/O terminal.
In an example, the horizontal drain portion now acts as an extended drain in this ESD protection transistor. For example, the horizontal drain portion is conjoined with the second end drain portion, and is between the second end drain portion and the first gate structure. In operation, for example, during a high voltage event (e.g., cause by an ESD event, for example) at the I/O terminal, the second end drain portion (which is coupled to the I/O terminal) may be at a high voltage. However, the resistance imparted by the horizontal drain portion brings the voltage at or near the first gate structure to a relatively lower value (e.g., lower compared to the high voltage at the I/O terminal), e.g., due to the voltage drop within the horizontal drain portion. This prevents or reduces chances of breakdown of the gate dielectric material of the first gate structure.
The use of “group IV semiconductor material” (or “group IV material” or generally, “IV”) herein includes at least one group IV element (e.g., silicon, germanium, carbon, tin), such as silicon (Si), germanium (Ge), silicon-germanium (SiGe), and so forth. The use of “group III-V semiconductor material” (or “group III-V material” or generally, “III-V”) herein includes at least one group III element (e.g., aluminum, gallium, indium) and at least one group V element (e.g., nitrogen, phosphorus, arsenic, antimony, bismuth), such as gallium arsenide (GaAs), indium gallium arsenide (InGaAs), indium aluminum arsenide (InAlAs), gallium phosphide (GaP), gallium antimonide (GaSb), indium phosphide (InP), gallium nitride (GaN), and so forth. Note that group III may also be known as the boron group or IUPAC group 13, group IV may also be known as the carbon group or IUPAC group 14, and group V may also be known as the nitrogen family or IUPAC group 15, for example.
Materials that are “compositionally different” or “compositionally distinct” as used herein refers to two materials that have different chemical compositions. This compositional difference may be, for instance, by virtue of an element that is in one material but not the other (e.g., SiGe is compositionally different than silicon), or by way of one material having all the same elements as a second material but at least one of those elements is intentionally provided at a different concentration in one material relative to the other material (e.g., SiGe having 70 atomic percent germanium is compositionally different than from SiGe having 25 atomic percent germanium). In addition to such chemical composition diversity, the materials may also have distinct dopants (e.g., gallium and magnesium) or the same dopants but at differing concentrations. In still other embodiments, compositionally distinct materials may further refer to two materials that have different crystallographic orientations. For instance, (110) silicon is compositionally distinct or different from (100) silicon. Creating a stack of different orientations could be accomplished, for instance, with blanket wafer layer transfer. If two materials are elementally different, then one of the material has an element that is not in the other material.
Use of the techniques and structures provided herein may be detectable using tools such as electron microscopy including scanning/transmission electron microscopy (SEM/TEM), scanning transmission electron microscopy (STEM), nano-beam electron diffraction (NBD or NBED), and reflection electron microscopy (REM); composition mapping; x-ray crystallography or diffraction (XRD); energy-dispersive x-ray spectroscopy (EDX); secondary ion mass spectrometry (SIMS); time-of-flight SIMS (ToF-SIMS); atom probe imaging or tomography; local electrode atom probe (LEAP) techniques; 3D tomography; or high resolution physical or chemical analysis, to name a few suitable example analytical tools. For example, in some embodiments, such tools may be used to detect a transistor structure that includes (i) a sub-fin, (ii) a source region in contact with a first portion of the sub-fin, (iii) a drain region in contact with a second portion of the sub-fin, (iv) one or more bodies comprising semiconductor material above the sub-fin, the one or more bodies extending laterally between the source region and the drain region, (v) a gate structure on the one or more bodies, the gate structure comprising a gate electrode, and gate dielectric between the gate electrode and the one or more bodies, and (vi) a tap or body region (also referred to herein as a diffusion region) in contact with the first portion of the sub-fin, wherein a distance w2 between the drain region and the gate electrode is at least twice a distance w1 between the source region and the gate electrode, wherein the distances w1, w2 are measured in a same horizontal plane that runs in a direction parallel to the one or more bodies. In an example, the first portion of the sub-fin and the diffusion region are doped with a first type of dopant; and the second portion of the sub-fin, and the source and drain regions are doped with a second type of dopant different from the first type of dopant. In some further embodiments, such tools may also be used to detect the transistor structure in which the drain region has an “U” shape, such that the drain region includes a first vertical end portion, a second vertical end portion, and an intermediate horizontal portion between the two end portions, where the first vertical end portion is nearer to the source region than the second vertical end portion, and where the second vertical end portion is electrically coupled to an I/O terminal (or other terminal or node to be protected). Numerous configurations and variations will be apparent in light of this disclosure.
Architecture
As can be seen, the cross-sectional view of
In the example of
In an example, individual channel regions 104 are wrapped around by a corresponding gate structure 125. In an example, the structure 100 is a GAA device in which each gate structure 125 wraps around corresponding individual channel regions 104. In an example, individual channel regions 104 are nanoribbons. As will be further appreciated in light of this disclosure, reference to nanoribbons is also intended to include other channel regions, such as nanowires or nanosheets, and other such semiconductor bodies around which a gate structure at least in part wraps. To this end, the use of a specific channel region configuration (e.g., GAA) is not intended to limit the present description to that specific channel configuration. In an example, the teachings of this disclosure may also be applicable to devices in which the gate at least partially wrap around the channel region, such as finFET structures having fins as channel regions. Thus, a stack of nanoribbon channel regions 104 may be replaced by a corresponding fin, in one example. Similarly, a stack of nanoribbon channel regions 104 may be replaced by a corresponding stack of nanowires or nanosheets, in another example.
In one embodiment, the structure 100 is formed on the sub-fin 139. In an example, the sub-fin comprises a plurality of portions 140, 142a, 142b. In an example where the transistor structure is a NMOS, the portions 142a and 142b comprise a p-type dopant, and the portion 140 comprises an n-type dopant. Example p-type dopants include boron, gallium, indium, and aluminum. Example n-type dopants include phosphorous and arsenic. However, in another example, the doping types are reversed for the portions (e.g., portions 142a and 142b comprising an n-type dopant, and portion 140 comprising a p-type dopant, for a PMOS device).
In an example, a doping concentration of the p-type dopant within the portion 142b is higher than a doping concentration of the p-type dopant within the portion 142a. Merely as an example, the doping concentration of the portion 142b is in the range of 1E14 to 1E24, and the doping concentration of the portion 142a is in the range of 1E12 to 1E20, although other suitable concentration ranges may also be possible. In an example, the portion 140 may have a doping concentration of the n-type dopant that is similar to the doping concentration of the p-type dopant within the portion 142a. Thus, in an example, the portion 142b is heavily doped p-type, the portion 142a is lightly doped p-type, and the portion 140 is lightly doped n-type (e.g., assuming an NMOS device). As also described herein below in further detail (e.g., with respect to the method 400), for example, deep implantation with higher energy maybe used for doping the portion 142b, and shallow implantation with lower energy maybe used for doping the portions 142a, 140.
In an example, the p-type portions 142a and 142b may merged to form a single p-type portion. Such a portion may have substantially uniform doping, or may have a graded doping concentration that decreases when traversing from bottom to the top of the portion.
As illustrated in
As illustrated, the vertical stack of nanoribbons 104d and the corresponding gate structure 125d are formed partly above the portion 142a of the sub-fin 139, and partly above the portion 140 of the sub-fin 139. For example, each of the nanoribbons 104d has (i) a first section adjacent to (and in contact with) the source region 134a, and (ii) a second section laterally adjacent to the first section and away from the source region 134, such that the first section is between the source region 134a and the second section. As illustrated in
In an example, the structure 100 further comprises vertical stacks of nanoribbons 104a, 104b, and 104c that are above the portion 142a of the sub-fin 139. The structure 100 also comprises vertical stacks of nanoribbons 104e, 104f, 104g that are above the portion 140 of the sub-fin 139, as illustrated in
As illustrated, the vertical stack of nanoribbons 104d extends from the source region 134 towards the drain region 138a, and the vertical stack of nanoribbons 104e extends from the drain region 138a towards the source region 134. A trench 166a comprising dielectric material 165 separates the nanoribbons 104d and the nanoribbons 104e. For example, the dielectric material 166 is also on one or more components of the structure 100. The dielectric material 165 is laterally between, and in contact with, respectively end portions of the nanoribbons 104d and nanoribbons 104e.
The nanoribbons 104f extend from the drain region 138a to the drain region 138b. The nanoribbons 104g extend from the drain region 138b and away from the source region 134, as illustrated. An end section (e.g., the right end) of individual nanoribbons 104g may be in contact with the dielectric material 165 (or there may be further source or drains of other transistors on the right of the structure 100).
The nanoribbons 104a extend from a diffusion region 143 (discussed herein below) and away from the source region 134, as illustrated. An end section (e.g., the left end) of individual nanoribbons 104a is in contact with the dielectric material 165.
The nanoribbons 104b extend from the diffusion region 143 and toward the source region 134, as illustrated. An end section (e.g., the right end) of individual nanoribbons 104b is in contact with the dielectric material 165. Another trench 166b comprising the dielectric material 165 separates the nanoribbons 104b and the nanoribbons 104c. The dielectric material 165 is laterally between, and in contact with, respectively end portions of the nanoribbons 104b and nanoribbons 104c.
The nanoribbons 104 may comprise any appropriate semiconductor material, such as group IV material (e.g., silicon, germanium, or SiGe) or group III-V materials (e.g., indium gallium arsenide). In other embodiments, the nanoribbons 104 may be replaced by fins on which the corresponding gate structures are formed to provide double-gate or tri-gate configurations (as opposed to gate-all-around configurations with nanoribbons or wires). The nanoribbons 104 may be doped (e.g., same type of doping as the source and drain regions 134, 138a, 138b), partially doped (e.g., such as the example case where a nanoribbon is doped at its ends but not in the middle portion), or undoped, and may be shaped or sculpted during the gate formation process, according to some embodiments. In some cases, the nanoribbons 104 may be a multilayer structure, such as a SiGe body cladded with germanium, or a silicon body cladded with SiGe. Any number of channel configurations can be used.
According to some embodiments, the source and drain regions 134, 138a, 138b are epitaxial regions that are provided using an etch-and-replace process. In other embodiments one or more of the source and drain regions could be, for example, implantation-doped native portions of the semiconductor fins or substrate. Any semiconductor materials suitable for source and drain regions can be used (e.g., group IV and group III-V semiconductor materials). The source and drain regions may include multiple layers such as liners and capping layers to improve contact resistance. In any such cases, the composition and doping of the source and drain regions may be the same or different, depending on the polarity of the transistors. Any semiconductor materials suitable for source and drain regions can be used (e.g., group IV and group III-V semiconductor materials).
In the example of
Also illustrated in
As illustrated, each source, drain, and diffusion regions 142, 134, 138a, 138b in part extend within the sub-fin 139. Extension of these regions within the sub-fin results in a better contact between the sub-fin and these regions, which facilitates in better current conduction through the transistor. For example, during formation of these regions, corresponding trenches are formed initially, and the source, drain, and diffusion regions are grown epitaxially within the trenches. The trenches for the source, drain, and diffusion regions are formed to extend within the sub-fin 139. In an example, the trenches 166a, 166b comprising the dielectric material 165 are also formed during the same processes as the trenches for the source, drain, and diffusion regions, although no source, drain, or diffusion regions are formed within the trenches 166a, 166b. Accordingly, in an example, the trenches 166a, 166b comprising the dielectric material 165 may also in part extend within the sub-fin 139, as illustrated in
In some embodiments, conductive contacts are formed over various regions of the structure 100. For example, conductive contacts 147a, 147b, 147c, 147d, and 147e are respectively formed on the diffusion region 143, source region 134, gate structure 125d, drain region 138a, and drain region 138b. The conductive contacts may be any suitably conductive material, such as one or more metals and/or alloys thereof. In some embodiments, conductive contacts include one or more of the same metal materials as gate electrode, or a different conductive material.
Note that in an example, the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are not contacted. Thus, in an example, there are no corresponding gate contacts for these gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g. In an example, the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are inactive or dummy gate structures and are electrically floating, and do not impart any meaningful functionality in the structure 100. In an example, the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are present in the structure 100, e.g., because gate structures are formed with regular pitch or interval within at least a section of a die that includes the structure, and the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are formed as a part of a common or same gate structure formation processes. Note that the use of “inactive or dummy gate structure” is intended to imply that these gate structures do not have any meaningful functionality in the structure 100, and these inactive or dummy gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g (comprising final metal gate electrodes 122) should not be confused with dummy gates (e.g., comprising polysilicon gate electrodes) that are sacrificial in nature, and temporarily formed during formation of the structure 100 (e.g., see dummy gates 511 of
A gate structure 125 contacts and wraps around corresponding individual nanoribbons 104. For example, the gate structure 125a contacts and wraps around individual nanoribbons 104a. As discussed herein above, in another example where the structure 100 includes a fin instead of a stack of nanoribbons, the corresponding gate structure in on and partly wraps around (e.g., is on three sides) of the fin.
In one embodiment, each gate structure 125 includes a gate dielectric 123 that wraps around middle portions of each nanoribbon, and a gate electrode 122 that wraps around the gate dielectric 123. The gate dielectric 123 is illustrated in an expanded view of a section 119 of the structure 100. For example, the gate electrode 122a of the gate structure 125a wraps around middle portions of individual nanoribbons 104a, the gate electrode 122b of the gate structure 125b wraps around middle portions of individual nanoribbons 104b, and so on. Note that the middle portion of each nanoribbon 104 is between a corresponding first end portion and a second end portion, where the first end portions of the nanoribbons of a stack is wrapped around by corresponding first inner gate spacer 145, and where the second end portions of the nanoribbons of a stack is wrapped around by corresponding second inner gate spacer 145.
In some embodiments, the gate dielectric 123 may include a single material layer or multiple stacked material layers. The gate dielectric 123 may include, for example, any suitable oxide (such as silicon dioxide), high-k dielectric material, and/or any other suitable material as will be apparent in light of this disclosure. Examples of high-k dielectric materials include, for instance, hafnium oxide, hafnium silicon oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide, and lead zinc niobate, to provide some examples. The high-k dielectric material (e.g., hafnium oxide) may be doped with an element to affect the threshold voltage of the given semiconductor device. According to some embodiments, the doping element used in gate dielectric 123 is lanthanum. In some embodiments, the gate dielectric can be annealed to improve its quality when high-k dielectric material is used. In some embodiments, the gate dielectric 123 includes a first layer (e.g., native oxide of nanoribbons, such as silicon dioxide or germanium oxide or SiGe-oxide) on the nanoribbons, and a second layer of high-k dielectric (e.g., hafnium oxide) on the first layer. The gate dielectric 123 is present around middle portions of each nanoribbon, and although not illustrated, may also be present over sub-fin portions 142a, 140, and/or on inner sidewalls of the inner gate spacers 145.
In one embodiment, one or more work function materials (not illustrated in
Each gate structure 125 also includes two corresponding inner gate spacers 145 that extend along the sides of the gate electrode 122, to isolate the gate electrode 122 from an adjacent source or drain region (or from the trenches 166a or 166b). The inner gate spacers 145 at least partially surround the end portions of individual nanoribbons. In one embodiment, inner gate spacers 145 may include a dielectric material, such as silicon nitride, for example. An upper portion of each gate electrode 122 has gate spacers 148 on its side surfaces, to separate the gate electrode 122 from adjacent source or diffusion or drain region (or source or drain or diffusion contact).
As discussed herein above, the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are inactive or dummy gates structures, e.g., are electrically floating, whereas the gate structure 125d is coupled to an external circuit through the gate contact 147d. As the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g are inactive or dummy gates, the gate structures 125a, 125b, 125c, 125e, 125f, and/or 125g do not impart any meaningful control over the corresponding nanoribbons 104a, 104b, 104c, 104e, 104f, and/or 104g, respectively.
Note that one end of each of the nanoribbons 104a, 104b, 104c, 104d, 104e, 104g (e.g., except nanoribbon 104f) is in contact with a source, drain, or diffusion region 134, 138a, 138b, 143, while the other end of each of these nanoribbons 104a are not coupled to any source or drain or diffusion region. Accordingly, these nanoribbons 104a, 104b, 104c, 104d, 104e, 104g do not conduct any current.
Furthermore, the nanoribbons 104f are coupled between two drain regions 138a and 138b. In an example, the drain region 138b may be shorted to the drain region 138a though the respective contacts 147d and 147e. In another example, the drain region 138b may be electrically floating, e.g., not coupled to an external circuit, and the drain contact 147e may be absent. In yet another example, the drain region 138b may be absent from the structure 100. Accordingly, in some examples, the nanoribbons 104f also may not conduct any current.
Thus, the nanoribbons 104 of the structure 100 may not conduct any current, and may not impart any meaningful functionality in the structure 100. In an example, the structure 100 is formed laterally adjacent to one or more other transistor structures, such as one or more other GAA transistor structures comprising GAA channel regions (such as nanoribbons). Common or same channel region formation processes are performed across multiple such transistor structures in at least a section of the die. Because of the same channel region formation processes, the nanoribbon channel regions 104 are also formed within the device 100, e.g., even though the nanoribbons may not conduct any current.
Note that as previously discussed herein, both the drain region 138a and the portion 140 of the sub-fin 139 are doped using a same type of dopant, e.g., an n-type dopant, e.g., in case the structure 100 is an NMOS (the dopant types are reversed, if the structure 100 is a PMOS, as will be appreciated). Referring to
As illustrated in
For example, referring to
As illustrated in
Thus, the width w2 is relatively high (e.g., substantially greater than the width w1), and the drain region 138a is effectively extended within the section 153 of the portion 140 of the sub-fin 139. Accordingly, effectively or functionally, this is akin to adding a series resistance with the drain region 138a, where a value of such a resistance is based on a lateral length of the section 153, a doping level of the portion 140, and/or a depth of the undercut of the trench 166a (e.g., an extent to which the trench 166a extends within the sub-fin 139, which can be controlled during formation or patterning of the trench 166a). For example, the section 153 adds a resistance between the drain region 138a and the section 152, where the section 152 forms a channel region of the transistor structure, as discussed herein above.
For example, during a high voltage event (e.g., cause by an ESD event, for example) at an I/O terminal 210 (see
Note that interconnect features 192, 194, 196 are symbolically illustrated, without illustrating actual structure of these interconnect features. The interconnect features 192, 194, 196 comprise conductive vias and conductive lines, and may include one or more metallization levels of the die.
Each of
Thus, as discussed herein above, the resistor 184 formed by the section 153 reduces a high ESD voltage at the drain region 138a to a lower voltage between a junction of section 153 and the gate structure 125d. As also discussed herein above, this prevents or reduces chances of breakdown of the gate dielectric material 123 of the gate structure 125d, e.g., during an ESD event.
As can be seen, the cross-sectional view of
Various components of the structure 300 are at least in part similar to the corresponding components of the structure 100. For example, similar to the diffusion region 143, the source region 134, and the drain region 138b of the structure 100, the structure 300 comprises a diffusion region 343, the source region 334, and the drain region 338b. Also, the gate structures 325a, 325b, 325c, 325d, 325f, and 325g (e.g., including corresponding gate electrodes 322, gate dielectric 323, and inner gate spacers 345) are similar to the corresponding gate structures within the structure 100. Furthermore, the structure 300 includes stacks of nanoribbons 104, which are similar to the stacks of nanoribbons 104 of the structure 100. Portions 340, 342a, 342b of sub-fin 339 of the structure 300 are similar to corresponding portions of the sub-fin 139 of the structure 100. Discussion of the same components with respect to the structure 100 also applies to the corresponding components of the structure 300.
The structure 100 of
As illustrated in
As illustrated, similar to the connection of the structure 100 (see
The drain region 338a is coupled to the I/O terminal 210. Specifically, the end portion 350b of the drain region 338a is coupled to the I/O terminal 210. The I/O terminal 210 and the ground terminal 245 have been discussed herein above with respect to the structure 100.
In an example, the doping types of various components of the structure 300 are similar to the corresponding components of the structure 100. For example, in the structure 300, assuming an NMOS device, the portions 342a, 342b, and diffusion region 343 are all doped with p-type dopant, and the portion 340 and the source and drain regions 334, 338a, 338b are doped with n-type dopant. The doping types may be reversed for a PMOS configuration.
Referring now to
Furthermore, the nanoribbon 104d of the structure 100 of
In an example, during a high voltage event (e.g., cause by an ESD event, for example) at the I/O terminal 210, the portion 350b of the drain region 338a (which is coupled to the I/O terminal 210) may be at a high voltage. However, as illustrated in
In an example, the structure 300 may be used similarly to the structure 100. For example, discussion regarding applications of the structure 100, as discussed with respect to
Note that as discussed herein above, the resistor 384 formed by the portion 350c of the drain region 338a and the section 153 reduces a high ESD voltage at the portion 350b of the drain region 338a to a lower voltage between a junction of section 353 and the gate structure 325d. As also discussed herein above, this prevents or reduces chances of breakdown of the gate dielectric material 323 of the gate structure 325d, e.g., during an ESD event.
Referring to
Referring again to
Formation of the various trenches 566 and 166 may be performed using an appropriate etch process. Note that the diffusion region, and the source and drain regions will make electrical contact with the sub-fin. Accordingly, in an example, the trenches extend at least in part within the sub-fin, e.g., such that the later formed regions will have a better electrical contact with the sub-fin. Also, the various trenches divide the stack 501 of channel material 104 into multiple stacks comprising nanoribbons 104a, 104b, . . . , 104g of the structure 100, interleaved with the sacrificial material 504, see
Referring again to
Referring again to
Note that each of the source and drain regions 134, 138a, 138b has a first type of dopant (e.g., n-type for NMOS), whereas the diffusion region 143 has a second type of dopant (e.g., p-type for NMOS). In an example, when forming regions having p-type dopant, trenches for regions having n-type dopant are being masked off; and similarly, when forming regions having n-type dopant, trenches for regions having p-type dopant are being masked off, e.g., such that individual regions may be appropriately doped with either p or n type dopant. Accordingly, in an example, when forming the diffusion region 143, trenches for the source and drain regions are masked off, and vice versa. Note that no such diffusion or source or drain region is grown within the trenches 166a, 166b. For example, these trenches 166a, 166b may be masked off when forming the various regions 143, 134, 138a, 138b.
Referring again to
The sacrificial material 504 in the layer stack can then be removed by etch processing, to release the nanoribbons 104, in accordance with some embodiments. Etching the sacrificial material 504 may be performed using any suitable wet or dry etching process such that the etch process selectively removes the sacrificial material and leaves intact the channel material. In one embodiment, the sacrificial material is silicon germanium (SiGe) and the channel material is electronic grade silicon (Si). For example, a gas-phase etch using an oxidizer and hydrofluoric acid (HF) has shown to selectively etch SiGe in SiGe/Si layer stacks. In another embodiment, a gas-phase chlorine trifluoride (ClF3) etch is used to remove the sacrificial SiGe material. The etch chemistry can be selected based on the germanium concentration, nanoribbon dimensions, and other factors, as will be appreciated. After removing the SiGe sacrificial material, the resulting channel region includes silicon nanoribbons extending from corresponding diffusion or source or drain region, where at least one end of each nanoribbon 104 (e.g., silicon) contacts a corresponding diffusion or source or drain region.
Referring again to
Referring again to the method 400 of
Note that the processes in method 400 are shown in a particular order for ease of description. However, one or more of the processes may be performed in a different order or may not be performed at all (and thus be optional), in accordance with some embodiments. Numerous variations on method 400 and the techniques described herein will be apparent in light of this disclosure.
Referring to
Referring again to
Referring again to
Referring again to
Referring again to
Referring again to
Referring again to the method 600 of
Note that the processes in method 600 are shown in a particular order for ease of description. However, one or more of the processes may be performed in a different order or may not be performed at all (and thus be optional), in accordance with some embodiments. Numerous variations on method 600 and the techniques described herein will be apparent in light of this disclosure.
Example System
Depending on its applications, computing system 1000 may include one or more other components that may or may not be physically and electrically coupled to the motherboard 1002. These other components may include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth). Any of the components included in computing system 1000 may include one or more integrated circuit structures or devices formed using the disclosed techniques in accordance with an example embodiment. In some embodiments, multiple functions can be integrated into one or more chips (e.g., for instance, note that the communication chip 1006 can be part of or otherwise integrated into the processor 1004).
The communication chip 1006 enables wireless communications for the transfer of data to and from the computing system 1000. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 1006 may implement any of a number of wireless standards or protocols, including, but not limited to, Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing system 1000 may include a plurality of communication chips 1006. For instance, a first communication chip 1006 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 1006 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 1004 of the computing system 1000 includes an integrated circuit die packaged within the processor 1004. In some embodiments, the integrated circuit die of the processor includes onboard circuitry that is implemented with one or more integrated circuit structures or devices formed using the disclosed techniques, as variously described herein. The term “processor” may refer to any device or portion of a device that processes, for instance, electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 1006 also may include an integrated circuit die packaged within the communication chip 1006. In accordance with some such example embodiments, the integrated circuit die of the communication chip includes one or more integrated circuit structures or devices formed using the disclosed techniques as variously described herein. As will be appreciated in light of this disclosure, note that multi-standard wireless capability may be integrated directly into the processor 1004 (e.g., where functionality of any chips 1006 is integrated into processor 1004, rather than having separate communication chips). Further note that processor 1004 may be a chip set having such wireless capability. In short, any number of processor 1004 and/or communication chips 1006 can be used. Likewise, any one chip or chip set can have multiple functions integrated therein.
In various implementations, the computing system 1000 may be a laptop, a netbook, a notebook, a smartphone, a tablet, a personal digital assistant (PDA), an ultra-mobile PC, a mobile phone, a desktop computer, a server, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a digital camera, a portable music player, a digital video recorder, or any other electronic device or system that processes data or employs one or more integrated circuit structures or devices formed using the disclosed techniques, as variously described herein. Note that reference to a computing system is intended to include computing devices, apparatuses, and other structures configured for computing or processing information.
The following examples pertain to further embodiments, from which numerous permutations and configurations will be apparent.
Example 1. An integrated circuit structure, comprising: a sub-fin; a source region in contact with a first portion of the sub-fin; a drain region in contact with a second portion of the sub-fin; a body comprising semiconductor material above the sub-fin, the body extending laterally between the source region and the drain region; and a gate structure on the body and comprising (i) a gate electrode, and (ii) a gate dielectric between the gate electrode and the body; wherein a first distance between the drain region and the gate electrode is at least two times a second distance between the source region and the gate electrode, the first and second distances measured in a same horizontal plane that runs in a direction parallel to the body.
Example 2. The integrated circuit structure of example 1, wherein the first portion of the sub-fin is doped with one of a p-type or an n-type dopant, and wherein (i) the second portion of the sub-fin, (ii) the source region, and (iii) the drain region are doped with the other of the p-type or the n-type dopant.
Example 3. The integrated circuit structure of example 2, wherein: the first and second portions of the sub-fin are laterally adjacent to each other; a first section of the body, which is nearer to the source region, is above the first portion of the sub-fin; and a second section of the body, which is farther from the source region and laterally adjacent to the first section of the body, is above the second portion of the sub-fin.
Example 4. The integrated circuit structure of any one of examples 1-2, wherein: the first portion of the sub-fin is doped with p-type dopant; and the second portion of the sub-fin, the source region, and the drain region are doped with n-type dopant.
Example 5. The integrated circuit structure of any one of examples 1-4, wherein there is no intervening source or drain region between the source region and the drain region.
Example 6. The integrated circuit structure of any one of examples 1-5, wherein the body is a first body, and wherein the integrated circuit structure further comprises: a diffusion region, which is neither a source region nor a drain region, in contact with the first portion of the sub-fin, wherein the source region, the drain region, and the second portion of the sub-fin are doped with one of p-type or n-type dopant, and wherein the diffusion region and the first portion of the sub-fin are doped with the other of p-type or n-type dopant; a second body extending laterally from the diffusion region toward the source and drain regions, such that a first end portion of the second body is in contact with the diffusion region, and a second end portion of the second body is not in contact with any source or drain region; and a third body extending laterally from the diffusion region and away the source and drain regions, such that a first end portion of the third body is in contact with the diffusion region, and a second end portion of the third body is not in contact with any source or drain region.
Example 7. The integrated circuit structure of example 6, wherein each of the first, second, and third bodies is a nanoribbon, a nanosheet, a nanowire, or a fin based structure.
Example 8. The integrated circuit structure of any one of examples 1-7, wherein the body extends laterally from the source region toward the drain region, such that a first end portion of the body is in contact with the source region, a middle portion of the body is in contact with the gate structure, and a second end portion of the body is not in contact with any source or drain region.
Example 9. The integrated circuit structure of example 8, further comprising: a first inner gate spacer wrapping around the first end portion of the body; and a second inner gate spacer wrapping around the second end portion of the body.
Example 10. The integrated circuit structure of any one of examples 1-9, wherein the body is a first body, and wherein the integrated circuit structure further comprises: a second body comprising semiconductor material above the sub-fin, the second body extending laterally between the source region and the drain region, wherein the second body extends from the drain region towards the source region, such that a first end portion of the second body is in contact with the drain region, and a second end portion of the second body is not in contact with any source or drain region.
Example 11. The integrated circuit structure of any one of examples 1-10, wherein the body is a first body, and wherein the integrated circuit structure further comprises: a second body comprising semiconductor material above the sub-fin, the second body extending laterally between the source region and the drain region, wherein the second body extends from the drain region towards the source region; and a structure comprising dielectric material laterally between and separating the second body and the first body.
Example 12. The integrated circuit structure of example 11, wherein an end portion of each of the first and second bodies is in contact with the structure comprising dielectric material.
Example 13. The integrated circuit structure of any one of examples 11-12, wherein the gate structure is a first gate structure, and wherein the integrated circuit structure further comprises: a second gate structure on a middle portion of the second body, wherein the second gate structure is electrically floating.
Example 14. The integrated circuit structure of any one of examples 1-13, further comprising one or more interconnect features to electrically couple the gate structure to the source region.
Example 15. The integrated circuit structure of any one of examples 1-14, wherein each of the gate structure and the source region are grounded, and the drain region is electrically coupled to an input/output (I/O) pin of the integrated circuit structure.
Example 16. The integrated circuit structure of any one of examples 1-15, wherein: the drain region includes (i) a first end portion, (ii) a second end portion, and (iii) an intermediate portion that conjoins a lower section of the first end portion and a lower section of the second end portion; each of the first and second end portions of the drain region is taller than the intermediate portion of the drain region; the second end portion of the drain region is laterally between the gate electrode and the first end portion of the drain region; and the first distance between the drain region and the gate electrode is measured between the first end portion of the drain region and the gate electrode.
Example 17. The integrated circuit structure of example 16, wherein the first end portion and the second end portion of the drain region extends vertically upwards from the second portion of the sub-fin, and the intermediate portion of the drain region is on the second portion of the sub-fin.
Example 18. The integrated circuit structure of any one of examples 16-17, further comprising dielectric material laterally between an upper section of the first end portion of the drain region and an upper section of the second end portion of the drain region.
Example 19. The integrated circuit structure of any one of examples 16-18, wherein the drain region is a first drain region, the body is a first body that extends from the source region to the second end portion of the first drain region, the gate structure is on a middle portion of the first body, and wherein the integrated circuit structure further comprises: a second drain region; and a second body that extends laterally from the first end portion of the first drain region to the second drain region.
Example 20. The integrated circuit structure of any one of examples 16-19, wherein: the body is a first body that extends from the source region to the second end portion of the drain region; and the integrated circuit structure comprises a second body extending laterally from the first end portion of the drain region and away from the source region.
Example 20. An integrated circuit structure, comprising: a sub-fin comprising (i) a first portion doped with a first type of dopant, and (ii) a second portion doped with a second type of dopant and laterally adjacent to the first portion, wherein the first type of dopant is one of a p-type or an n-type dopant, and wherein the second type of dopant is the other of the p-type or the n-type dopant; a source region doped with the second type of dopant, the source region in contact with the first portion of the sub-fin; and a drain region doped with the second type dopant, the drain region in contact with the second portion of the sub-fin that is also doped with the second type of dopant.
Example 21. The integrated circuit structure of example 20, wherein the first type of dopant is the p-type dopant, and the second type of dopant is the n-type dopant.
Example 22. The integrated circuit structure of any one of examples 20-21, further comprising: a body comprising semiconductor material above the sub-fin, the body extending laterally between the source region and the drain region; and a gate structure on the body and comprising (i) a gate electrode, and (ii) a gate dielectric between the gate electrode and the body; wherein a first distance between the drain region and the gate electrode is at least 2 nanometers (nm) more than a second distance between the source region and the gate electrode, the first and second distances measured in a same horizontal plane that runs in a direction parallel to the body.
Example 23. The integrated circuit structure of example 22, wherein the body includes: a first end portion in contact with the source region, the first end portion of the body above the first portion of the sub-fin; a second end portion opposite the first end portion, the second end portion of the body above the second portion of the sub-fin; and a middle portion laterally between the first and second end portions, the middle portion having (i) a first section that is above the first portion of the sub-fin, and (ii) a second section that is above the second portion of the sub-fin; wherein the body is one of a nanoribbon, a nanosheet, a nanowire, or a fin.
Example 24. A transistor structure circuit structure, comprising: a sub-fin comprising (i) a first portion comprising p-type dopant, and (ii) a second portion comprising n-type of dopant; a first source or drain region in contact with the first portion of the sub-fin, and a second source or drain region in contact with the second portion of the sub-fin; and a body comprising semiconductor material extending laterally between the first and second source or drain regions, the body having a first section and a laterally adjacent second section, wherein the first section of the body is above the first portion of the sub-fin, and the second section of the body is above the second portion of the sub-fin.
Example 25. The transistor structure of example 24, wherein the body is a nanoribbon, a nanosheet, a nanowire, or a fin.
Example 26. The transistor structure of any one of examples 24-25, wherein a first end portion of the first section of the body is in contact with the first source or drain region, and wherein the second section of the body is not in contact with any source or drain region.
Example 27. The transistor structure of any one of examples 24-25, wherein a first end portion of the first section of the body is in contact with the first source or drain region, and wherein the second section of the body is in contact with the second source or drain region.
Example 28. The transistor structure of any one of examples 24-27, wherein the second source or drain region comprises: a first vertical section extending vertically from the second portion of the sub-fin; a second vertical section extending vertically from the second portion of the sub-fin; and a horizontal section on the second portion of the sub-fin, the horizontal section conjoining a lower section of the first vertical section and a lower section of the second vertical section; wherein the transistor structure further comprises dielectric material laterally between an upper section of the first vertical section and an upper section of the second vertical section.
The foregoing description of example embodiments of the present disclosure has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present disclosure to the precise forms disclosed. Many modifications and variations are possible in light of this disclosure. It is intended that the scope of the present disclosure be limited not by this detailed description, but rather by the claims appended hereto.