Power switches are electronic devices used to control relatively large current flows in electrical systems. Power metal oxide semiconductor field effect transistor (MOSFETs) are one type of power switch. Power MOSFETs provide efficient current switching by connecting a large number of MOSFET cells in parallel on a die to reduce on-resistance. Power MOSFETs are used to provide current switching in a wide variety of applications. For example, power MOSFETs may be used to switch current in power supplies, DC-to-DC converters, low-voltage motor controllers, and other power switching applications.
In one example, a power transistor includes an ambient temperature input, a local temperature sensor, an array of transistor cells, and a thermal feedback circuit. The array of transistor cells has a control input. The local temperature sensor is thermally coupled to the array of transistors. The local temperature sensor has a local temperature output. The thermal feedback circuit includes a first input, a second input, and an output. The first input is coupled to the ambient temperature input. The second input is coupled to the local temperature output. The output of the thermal feedback circuit is coupled to the control input of the array of transistor cells.
In another example, a power transistor includes an ambient temperature input, a local temperature sensor, an array of transistor cells, and a thermal feedback circuit. The ambient temperature input is configured to receive an ambient temperature signal that is representative of an ambient temperature of the power transistor. The array of transistor cells has a control input. The local temperature sensor is configured to provide a local temperature signal that is representative of a temperature of the array of transistor cells. The thermal feedback circuit is coupled to the ambient temperature input, the local temperature sensor, and the control input. The thermal feedback circuit is configured to modulate a control signal provided at the control input based on a difference between the ambient temperature signal and the local temperature signal.
In a further example, an electronic fuse circuit includes a power input terminal, a power output terminal, an ambient temperature sensor, and a power transistor. The ambient temperature sensor is configured to provide an ambient temperature signal representative of an ambient temperature of the electronic fuse circuit. The power transistor is coupled between the power input terminal and the power output terminal. The power transistor includes a local temperature sensor, an array of transistor cells, and a thermal feedback circuit. The array of transistor cells has a control input. The local temperature sensor is configured to provide a local temperature signal representative of a temperature of the array of transistor cells. The thermal feedback circuit is coupled to the ambient temperature sensor, the local temperature sensor, and the control input. The thermal feedback circuit is configured to provide a control signal at the control input, and modulate the control signal based on a difference between the local temperature signal and the ambient temperature signal.
Power transistors, such as power metal oxide semiconductor field effect transistors (MOSFETs) are frequently used in applications that exhibit high power dissipation, such as high in-rush current power switches, high voltage operational amplifiers, and power amplifiers. The maximum amount of power that a transistor can safely dissipate is specified by a parameter referred to as thermal safe operating area (SOA). Thermal SOA is affected by a variety of transistor operational parameters. Thermal runaway, also known as the Spirito effect) is one limiting process that determines the thermal SOA of a transistor.
In operation, each transistor cell of a power MOSFET initially dissipates about the same amount of power. Transistor cells surrounded by other heat sources (e.g., other transistor cells) increase in temperature (relative to some other transistor cells). The increase in temperature may lower the threshold voltage of the transistor cell, which increases current flow through the transistor, and leads to higher power dissipation and higher temperature. Thermal runaway occurs when thermal loop gain is greater than one.
In high current system, multiple transistors or electronic fuse circuits may be connected in parallel to increase current capacity. However, due to the Spirito effect, the inrush current capacity of the stacked transistors is equal to the inrush capacitor of a single transistor, which, at least in part, reduce the effectiveness of the paralleled transistors.
Some power MOSFET applications attempt to prevent thermal runaway by setting an overly conservative value for maximum drain-to-source voltage. Temperature-based shutdown can also be implemented to prevent damage to the transistor, but, with temperature-based shutdown, the transistor may oscillate between operation and shutdown, which is undesirable.
The power transistors described herein subdivide the transistor cells into multiple arrays or sections. The local temperature of each array is measured compared to a measured ambient temperature of the power transistor (e.g., the average temperature of neighboring transistor arrays). The control voltage provided to the transistors cells is set based on the difference between the local temperature and the ambient temperature. For example, the control voltage provided to an array with temperature exceeding the ambient temperature is lowered to reduce the current flowing through the array and reduce the temperature of the array. Accordingly, the power transistors described herein avoid thermal runaway by reducing or eliminating thermal differences across the transistor cells.
The arrays 102 are coupled to a control circuit 104. The control circuit 104 generates a control signal 110 to control each of the arrays 102. For each of the arrays 102, the control circuit 104 generates the control signal 110 based on the temperature of the array 102 and an ambient temperature of the power transistor 100. The array 102 provides a local temperature measurement to the control circuit 104 via a local temperature signal 108. An ambient temperature sensor 106 is coupled to the control circuit 104 provides an ambient temperature measurement via an ambient temperature signal 112. The control circuit 104 modulates the control signal 110 based on a difference between the control signal 110 and the ambient temperature signal 112 to reduce the current flow in the arrays 102 having a temperature higher than the ambient temperature. Accordingly, the power transistor 100 equalizes the temperature across the arrays 102 to avoid thermal runaway.
The local temperature sensor 206 may be included in the array 102, and senses the temperature of the array 102. The local temperature signal 108, which is representative of the temperature of the array 102, is provided at a local temperature output of the local temperature sensor 206. The local temperature sensor 206 is coupled to the control circuit 104 for provision of the local temperature signal 108 to the control circuit 104.
The control circuit 104 is also coupled to the ambient temperature sensor 106. The ambient temperature sensor 106 may be provided external to the array 102 as part of the power transistor 100 or may be provided external to the power transistor 100 and coupled to an ambient temperature input of the control circuit 104 (e.g., via an ambient temperature input of the power transistor 100). The ambient temperature sensor 106 senses the ambient temperature of the power transistor 100 and generates an ambient temperature signal 112 representative of the temperature of the power transistor 100 and provides the ambient temperature signal 112 at an ambient temperature output. In some implementations of the power transistor 100, the ambient temperature sensor 106 is coupled to the local temperature sensor 206 of two or more instances of the array 102, and generates the ambient temperature signal 112 as an average of the local temperature values (the local temperature signals 108) provided by the local temperature sensors. Some implementations of the ambient temperature sensor 106 generate the ambient temperature signal 112 as a constant voltage or current representing a reference temperature.
The control circuit 104 compares the ambient temperature signal 112 to the local temperature signal 108 to compare the local temperature of the array 102 to the ambient temperature of the power transistor 100. The control circuit 104 adjusts the control signal 110 provided to the array 102 based on a result of the comparison. For example, if the comparison indicates that the local temperature is higher than the ambient temperature, then the control circuit 104 may adjust the control signal (e.g., reduce the gate-to-source voltage) to reduce the current flowing through the array 102 and reduce the temperature of the array 102. If the comparison indicates that the local temperature is lower than the ambient temperature, then the control circuit 104 may adjust the control signal (e.g., increase the gate-to-source voltage) to increase the current flowing through the array 102 and increase the temperature of the array 102.
The local temperature current source 402 is coupled to the local temperature sensor 406 and converts the local temperature signal 108 generated by the local temperature sensor 406 to a current (a local temperature current signal). The local temperature current source 402 includes an amplifier 410, a pass transistor 414, and a resistor 416. The pass transistor 414 may be an n-channel FET in some implementations of the local temperature current source 402. The pass transistor 414 is controlled by an output signal provided by the amplifier 410. A first amplifier input (a non-inverting input) of the amplifier 410 is coupled to the collector of the bipolar transistor 434. An amplifier output of the amplifier 410 is coupled to the control terminal (e.g., the gate) of the pass transistor 414. A first current terminal (e.g., a drain) of the pass transistor 414 is coupled to a voltage source, such as a power supply terminal. A second current terminal (e.g., a source) of the pass transistor 414 is coupled to a second amplifier input (e.g., an inverting input) of the amplifier 410. The resistor 416 is coupled between a ground terminal and the second current terminal of the pass transistor 414.
The ambient temperature sensor 408 may be similar or identical to the local temperature sensor 406. The ambient temperature sensor 408 is an implementation of the ambient temperature sensor 106 and includes a current source 436 and a bipolar transistor 438. The bipolar transistor 438 is connected as a diode. The source of the bipolar transistor 438 is coupled to a ground terminal. The base and collector of the bipolar transistor 438 are coupled to the current source 436 and the ambient temperature current source 404. The voltage across the bipolar transistor 438 (an ambient temperature signal) varies with temperature.
The ambient temperature current source 404 may be similar or identical to the local temperature current source 402. The ambient temperature current source 404 is coupled to the ambient temperature sensor 408 and converts the ambient temperature signal 112 generated by the ambient temperature sensor 408 to a current (an ambient temperature current signal). The ambient temperature current source 404 includes an amplifier 412, a pass transistor 418, and a resistor 420. The pass transistor 418 may be an n-channel FET is some implementations of the ambient temperature current source 404. The pass transistor 418 is controlled by an output signal provided by the amplifier 412. A first input (a non-inverting input) of the amplifier 412 is coupled to the collector of the bipolar transistor 438. An output of the amplifier 412 is coupled to the control terminal (e.g., the gate) of the pass transistor 418. A first current terminal (e.g., a drain) of the pass transistor 418 is coupled to voltage source, such as a power supply terminal. A second current terminal (e.g., a source) of the pass transistor 418 is coupled to second input (e.g., an inverting input) of the amplifier 412. The resistor 420 is coupled between a ground terminal and the second current terminal of the pass transistor 418.
The thermal compensation circuit 405 is coupled to the control terminal (e.g., the gate) of the transistor cells 202. The thermal compensation circuit 405 includes an ambient temperature current source 422, a local temperature current source 424, a resistor 426, a local temperature current source 428, and an ambient temperature current source 430. The local temperature current source 424 and the local temperature current source 428 may be separate instances of the local temperature current source 402, each coupled to the local temperature sensor 406. The ambient temperature current source 422 and the ambient temperature current source 430 may be instances of the ambient temperature current source 404, each coupled to the ambient temperature sensor 408. A current output of the ambient temperature current source 422 and a current input of the local temperature current source 424 are coupled to a first terminal of the resistor 426. A current output of the local temperature current source 428 and a current input of the ambient temperature current source 430 are coupled to a second terminal of the resistor 426. Differences in the local temperature current signals and the ambient temperature current signals determine the direction of current flow through the resistor 426, which increases or decreases the control voltage applied to the transistor cells 202. For example, if the ambient temperature current signal is greater than the local temperature current signal (the ambient temperature of the power transistor 100 is greater than the temperature of the array 102), then current flows to the transistor cells 202 through the resistor 426 to increase the control voltage of the transistor cells 202. If the local temperature current signal is greater than the ambient temperature current signal (the temperature of the array 102 is greater than the ambient temperature of the power transistor 100), then current flows from the transistor cells 202 through the resistor 426 to decrease the control voltage of the transistor cells 202.
The magnitude of the thermal feedback gain in the thermal feedback circuit 401 depends on the ratio of the resistances
of the resistors 426, 416, and 420, where R2 is the resistance of the resistor 426, and the resistor 416 and the resistor 420 have a same resistance R1. The greater the value of ratio
the greater the reduction in current to the transistor cells 202 with increase in temperature, and the greater the thermal robustness of the power transistor 100. If the value of ratio
is too great, the power up time of the power transistor 100 may increase, due to the strong reduction in gate charging current to the transistor cells 202. In implementations of the power transistor 100, the values of the resistors 426, 416, and 420 are selected such that the value of ratio
is greater than the gain needed to keep the transistor cells 202 within the safe operating area for maximum power dissipation, and the value of ratio
is less than the gain above which a predetermined power up time is exceeded.
The control circuit 904 is coupled to the power input terminal 900A and the power output terminal 900B, and monitors the voltages on the power input terminal 900A and the power output terminal 900B. The control circuit 904 is coupled to a control input of the power switch 902. The control circuit 904 provides a control signal for controlling the power switch 902. For example, the control circuit 904 provides a gate drive signal for turning the power transistor 100 on or off. The control circuit 904 includes a limit input for setting a current or power threshold at which the control circuit 904 deactivates the power switch 902.
In this description, the term “couple” may cover connections, communications, or signal paths that enable a functional relationship consistent with this description. For example, if device A generates a signal to control device B to perform an action: (a) in a first example, device A is coupled to device B by direct connection; or (b) in a second example, device A is coupled to device B through intervening component C if intervening component C does not alter the functional relationship between device A and device B, such that device B is controlled by device A via the control signal generated by device A.
Also, in this description, the recitation “based on” means “based at least in part on.” Therefore, if X is based on Y, then X may be a function of Y and any number of other factors.
A device that is “configured to” perform a task or function may be configured (e.g., programmed and/or hardwired) at a time of manufacturing by a manufacturer to perform the function and/or may be configurable (or reconfigurable) by a user after manufacturing to perform the function and/or other additional or alternative functions. The configuring may be through firmware and/or software programming of the device, through a construction and/or layout of hardware components and interconnections of the device, or a combination thereof.
As used herein, the terms “terminal,” “node,” “interconnection,” “n,” and “lead” are used interchangeably. Unless specifically stated to the contrary, these terms are generally used to mean an interconnection between or a terminus of a device element, a circuit element, an integrated circuit, a device or other electronics or semiconductor component.
A circuit or device that is described herein as including certain components may instead be adapted to be coupled to those components to form the described circuitry or device. For example, a structure described as including one or more semiconductor elements (such as transistors), one or more passive elements (such as resistors, capacitors, and/or inductors), and/or one or more sources (such as voltage and/or current sources) may instead include only the semiconductor elements within a single physical device (e.g., a semiconductor die and/or integrated circuit (IC) package) and may be adapted to be coupled to at least some of the passive elements and/or the sources to form the described structure either at a time of manufacture or after a time of manufacture, for example, by an end-user and/or a third-party.
While the use of particular transistors are described herein, other transistors (or equivalent devices) may be used instead with little or no change to the remaining circuitry. For example, a field effect transistor (“FET”) (such as an n-channel FET (NFET) or a p-channel FET (PFET)), a bipolar junction transistor (BJT—e.g., NPN transistor or PNP transistor), insulated gate bipolar transistors (IGBTs), and/or junction field effect transistor (JFET) may be used in place of or in conjunction with the devices disclosed herein. The transistors may be depletion mode devices, drain-extended devices, enhancement mode devices, natural transistors, or other types of device structure transistors. Furthermore, the devices may be implemented in/over a silicon substrate (Si), a silicon carbide substrate (SiC), a gallium nitride substrate (GaN) or a gallium arsenide substrate (GaAs).
References may be made in the claims to a transistor's control input and its current terminals. In the context of a FET, the control input is the gate, and the current terminals are the drain and source. In the context of a BJT, the control input is the base, and the current terminals are the collector and emitter.
References herein to a FET being “on” means that the conduction channel of the FET is present and drain current may flow through the FET. References herein to a FET being “off” means that the conduction channel is not present and drain current does not flow through the FET. An “off” FET, however, may have current flowing through the transistor's body-diode.
Circuits described herein are reconfigurable to include additional or different components to provide functionality at least partially similar to functionality available prior to the component replacement. Components shown as resistors, unless otherwise stated, are generally representative of any one or more elements coupled in series and/or parallel to provide an amount of impedance represented by the resistor shown. For example, a resistor or capacitor shown and described herein as a single component may instead be multiple resistors or capacitors, respectively, coupled in parallel between the same nodes. For example, a resistor or capacitor shown and described herein as a single component may instead be multiple resistors or capacitors, respectively, coupled in series between the same two nodes as the single resistor or capacitor.
While certain elements of the described examples are included in an integrated circuit and other elements are external to the integrated circuit, in other example embodiments, additional or fewer features may be incorporated into the integrated circuit. In addition, some or all of the features illustrated as being external to the integrated circuit may be included in the integrated circuit and/or some features illustrated as being internal to the integrated circuit may be incorporated outside of the integrated. As used herein, the term “integrated circuit” means one or more circuits that are: (i) incorporated in/over a semiconductor substrate; (ii) incorporated in a single semiconductor package; (iii) incorporated into the same module; and/or (iv) incorporated in/on the same printed circuit board.
Uses of the phrase “ground” in the foregoing description include a chassis ground, an Earth ground, a floating ground, a virtual ground, a digital ground, a common ground, and/or any other form of ground connection applicable to, or suitable for, the teachings of this description. In this description, unless otherwise stated, “about,” “approximately” or “substantially” preceding a parameter means being within +/−10 percent of that parameter or, if the parameter is zero, a reasonable range of values around zero.
Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.