The subject matter disclosed herein relates generally to turbomachines, such as gas turbine systems, and more particularly to transition ducts having improved cooling features in turbomachines.
Turbine systems are one example of turbomachines widely utilized in fields such as power generation. For example, a conventional gas turbine system includes a compressor section, a combustor section, and at least one turbine section. The compressor section is configured to compress air as the air flows through the compressor section. The air is then flowed from the compressor section to the combustor section, where it is mixed with fuel and combusted, generating a hot gas flow. The hot gas flow is provided to the turbine section, which utilizes the hot gas flow by extracting energy from it to drive the compressor, an electrical generator, and other various loads.
The combustor sections of turbine systems generally include tubes or ducts for flowing the combusted hot gas therethrough to the turbine section or sections. Recently, combustor sections have been introduced which include ducts that shift the flow of the hot gas, such as by accelerating and turning the hot gas flow. For example, ducts for combustor sections have been introduced that, while flowing the hot gas longitudinally therethrough, additionally shift the flow radially or tangentially such that the flow has various angular components. These designs have various advantages, including eliminating first stage nozzles from the turbine sections. The first stage nozzles were previously provided to shift the hot gas flow, and may not be required due to the design of these ducts. The elimination of first stage nozzles may reduce associated pressure drops and increase the efficiency and power output of the turbine system.
Various design and operating parameters influence the design and operation of combustor sections. For example, higher combustion gas temperatures generally improve the thermodynamic efficiency of the combustor section. However, such increased temperatures require improved cooling of the various turbine system components, in order to prevent or reduce the risk of damage to the components from exposure to high temperatures. However, various problems are associated with known cooling techniques for turbine systems. For example, leakage of cooling air reduces cooling efficiency, and further causes less air to be routed for combustion. Additionally, known designs for cooling various components make inefficient use of the cooling air, causing further inefficiencies. These design and operating parameters are of particular concern when utilizing ducts that shift the flow of the hot gas therein, as discussed above, because of the high temperatures and heat transfer coefficients that are generated in the ducts, and specifically in downstream portions of the ducts.
Accordingly, improved combustor sections for turbomachines, such as for turbine systems, would be desired in the art. In particular, combustor sections with improved cooling designs would be advantageous.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one embodiment, a turbine system is provided. The turbine system includes a transition duct comprising an inlet, an outlet, and a duct passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. The duct passage includes an upstream portion extending from the inlet and a downstream portion extending from the outlet. The turbine system further includes a rib extending from an outer surface of the duct passage, the rib dividing the upstream portion and the downstream portion.
In another embodiment, a turbine system is provided. The turbine system includes a transition duct comprising an inlet, an outlet, and a duct passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. The turbine system further includes a flow sleeve generally surrounding the transition duct, the flow sleeve comprising an upstream outlet, a downstream outlet, and a sleeve passage extending between the upstream outlet and the downstream outlet. The turbine system further includes a cavity defined between the transition duct and the flow sleeve, the cavity comprising an upstream cavity and a downstream cavity, and a rib positioned between the transition duct and the flow sleeve, the rib dividing the upstream cavity and the downstream cavity.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring to
A combustor 15 in the gas turbine 10 may include a variety of components for mixing and combusting the working fluid and fuel. For example, the combustor 15 may include a casing 21, such as a compressor discharge casing 21. A variety of sleeves, which may be axially extending annular sleeves, may be at least partially disposed in the casing 21. The sleeves, as shown in
The combustor 15 may further include a fuel nozzle 40 or a plurality of fuel nozzles 40. Fuel may be supplied to the fuel nozzles 40 by one or more manifolds (not shown). As discussed below, the fuel nozzle 40 or fuel nozzles 40 may supply the fuel and, optionally, working fluid to the combustion zone 24 for combustion.
As shown in
As shown, the plurality of transition ducts 50 may be disposed in an annular array about a longitudinal axis 90. Further, each transition duct 50 may extend between a fuel nozzle 40 or plurality of fuel nozzles 40 and the turbine section 16. For example, each transition duct 50 may extend from the fuel nozzles 40 to the turbine section 16. Thus, working fluid may flow generally from the fuel nozzles 40 through the transition duct 50 to the turbine section 16. In some embodiments, the transition ducts 50 may advantageously allow for the elimination of the first stage nozzles in the turbine section, which may reduce or eliminate any associated pressure loss and increase the efficiency and output of the system 10.
Each transition duct 50 may have an inlet 52, an outlet 54, and a passage 56 therebetween. The passage 56 defines a combustion chamber 58 therein, through which the hot gases of combustion flow. The inlet 52 and outlet 54 of a transition duct 50 may have generally circular or oval cross-sections, rectangular cross-sections, triangular cross-sections, or any other suitable polygonal cross-sections. Further, it should be understood that the inlet 52 and outlet 54 of a transition duct 50 need not have similarly shaped cross-sections. For example, in one embodiment, the inlet 52 may have a generally circular cross-section, while the outlet 54 may have a generally rectangular cross-section.
Further, the passage 56 may be generally tapered between the inlet 52 and the outlet 54. For example, in an exemplary embodiment, at least a portion of the passage 56 may be generally conically shaped. Additionally or alternatively, however, the passage 56 or any portion thereof may have a generally rectangular cross-section, triangular cross-section, or any other suitable polygonal cross-section. It should be understood that the cross-sectional shape of the passage 56 may change throughout the passage 56 or any portion thereof as the passage 56 tapers from the relatively larger inlet 52 to the relatively smaller outlet 54.
The outlet 54 of each of the plurality of transition ducts 50 may be offset from the inlet 52 of the respective transition duct 50. The term “offset”, as used herein, means spaced from along the identified coordinate direction. The outlet 54 of each of the plurality of transition ducts 50 may be longitudinally offset from the inlet 52 of the respective transition duct 50, such as offset along the longitudinal axis 90.
Additionally, in exemplary embodiments, the outlet 54 of each of the plurality of transition ducts 50 may be tangentially offset from the inlet 52 of the respective transition duct 50, such as offset along a tangential axis 92. Because the outlet 54 of each of the plurality of transition ducts 50 is tangentially offset from the inlet 52 of the respective transition duct 50, the transition ducts 50 may advantageously utilize the tangential component of the flow of working fluid through the transition ducts 50 to eliminate the need for first stage nozzles in the turbine section 16, as discussed below.
Further, in exemplary embodiments, the outlet 54 of each of the plurality of transition ducts 50 may be radially offset from the inlet 52 of the respective transition duct 50, such as offset along a radial axis 94. Because the outlet 54 of each of the plurality of transition ducts 50 is radially offset from the inlet 52 of the respective transition duct 50, the transition ducts 50 may advantageously utilize the radial component of the flow of working fluid through the transition ducts 50 to further eliminate the need for first stage nozzles in the turbine section 16, as discussed below.
It should be understood that the tangential axis 92 and the radial axis 94 are defined individually for each transition duct 50 with respect to the circumference defined by the annular array of transition ducts 50, as shown in
As discussed, after hot gases of combustion are flowed through the transition duct 50, they may be flowed from the transition duct 50 into the turbine section 16. As shown in
The turbine section 16 may further include a plurality of buckets 112 and a plurality of nozzles 114. Each of the plurality of buckets 112 and nozzles 114 may be at least partially disposed in the hot gas path 104. Further, the plurality of buckets 112 and the plurality of nozzles 114 may be disposed in one or more annular arrays, each of which may define a portion of the hot gas path 104.
The turbine section 16 may include a plurality of turbine stages. Each stage may include a plurality of buckets 112 disposed in an annular array and a plurality of nozzles 114 disposed in an annular array. For example, in one embodiment, the turbine section 16 may have three stages, as shown in
A second stage of the turbine section 16 may include a second stage nozzle assembly 123 and a second stage buckets assembly 124. The nozzles 114 included in the nozzle assembly 123 may be disposed and fixed circumferentially about the shaft 18. The buckets 112 included in the bucket assembly 124 may be disposed circumferentially about the shaft 18 and coupled to the shaft 18. The second stage nozzle assembly 123 is thus positioned between the first stage bucket assembly 122 and second stage bucket assembly 124 along the hot gas path 104. A third stage of the turbine section 16 may include a third stage nozzle assembly 125 and a third stage bucket assembly 126. The nozzles 114 included in the nozzle assembly 125 may be disposed and fixed circumferentially about the shaft 18. The buckets 112 included in the bucket assembly 126 may be disposed circumferentially about the shaft 18 and coupled to the shaft 18. The third stage nozzle assembly 125 is thus positioned between the second stage bucket assembly 124 and third stage bucket assembly 126 along the hot gas path 104.
It should be understood that the turbine section 16 is not limited to three stages, but rather that any number of stages are within the scope and spirit of the present disclosure.
As shown in
Each flow sleeve 140 may have an upstream outlet 152, a downstream outlet 154, and a passage 156 therebetween. Each flow sleeve 140 may extend between a fuel nozzle 40 or plurality of fuel nozzles 40 and the turbine section 16, thus surrounding at least a portion of the associated transition duct 50. Thus, similar to the transition ducts 50, as discussed above, the downstream outlet 154 of each of the plurality of flow sleeves 140 may be longitudinally, radially, and/or tangentially offset from the upstream outlet 152 of the respective flow sleeve 140.
As discussed, working fluid 146 may flow through the cavity 142 defined between the transition duct 50 and the flow sleeve 140. This working fluid 146 may cool the transition duct 50 during operation of the turbomachine. As discussed above, it is desirable that the working fluid 146 is efficiently utilized to cool the transition duct 50. Thus, in exemplary embodiments, a rib 160 may be included in the cavity 142 of one or more transition ducts 50 and associated flow sleeves 140. The rib 160 may be positioned between the transition duct 50 and flow sleeve 140, and may divide the cavity 142 into an upstream cavity 162 and a downstream cavity 164. Thus, the transition duct 50, such as the passage 56 thereof, may be divided by the rib 160 into an upstream portion 172 and a downstream portion 174, and the flow sleeve 140 may similarly be divided by the rib 160 into an upstream portion 176 and a downstream portion 178.
By dividing the cavity 162 and associated transition duct 50 and flow sleeve 142, the rib 160 may allow a portion 182 of the working fluid 146 in the upstream cavity 162 to provide advantageous flow and cooling characteristics required for that cavity, while allowing a portion 184 of the working fluid 146 in the downstream cavity 164 to provide separate advantageous flow and cooling characteristics required for that cavity. For example, as shown in
As further shown in
In exemplary embodiments, the rib 160 may generally isolate the upstream cavity 162 and downstream cavity 164 (and various portions thereof) from each other. In these embodiments, the rib 160 effectively seals the upstream cavity 162 and downstream cavity 164 from each other, such that no or minimal of the portion 182 of working fluid 146 can flow past the rib 160 from the upstream cavity 162 into the downstream cavity 164, and no or minimal of the portion 184 of working fluid 146 can flow past the rib 160 from the downstream cavity 164 into the upstream cavity 162. By isolating the cavities, 162, 164, the efficiency of cooling and use of the working fluid 146 is increased.
A rib 160 according to the present disclosure extends generally peripherally about the periphery of a transition duct 50, thus dividing the transition duct 50 into the upstream portion 172 and downstream portion 174 and dividing the flow sleeve 140 into the upstream portion 176 and downstream portion 178. The rib 160 may be a singular component or a plurality of components positioned between the transition duct 50 and flow sleeve 140 to provide such division. In exemplary embodiments, a rib 160 extends from the outer surface 192 of the passage 56. The rib 160 may be integral with the passage 56, as shown in
Use of a rib 160 according to the present disclosure may thus provide improved cooling to transition ducts 50 and turbomachines utilizing the transition ducts 50. Such cooling may be particularly targeted as described above to efficiently cool the transition ducts 50 while reducing leakage and providing sufficient working fluid 146 for combustion.
As further shown in
In exemplary embodiments as shown, pins 200 may be provided only in the downstream portion 174 of the transition duct 50. Additionally or alternatively, however, pins 200 may be included in the upstream portion 172. Further, it should be understood that the use of pins 200 according to the present disclosure is not limited to embodiments wherein the transition duct 50 utilizes a rib 160, but rather may be utilized in any suitable transition duct 50.
Additionally, in some embodiments wherein pins 200 are utilized, various portions of the flow sleeve 140 may not be required. For example, as shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This invention was made with government support under contract number DE-FC26-05NT42643 awarded by the Department of Energy. The government has certain rights in the invention.
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