The present invention relates to a device that is semi-active in translation and rotation, capable of generating resistance to linear and rotational movements by modifying the apparent viscosity of a magneto-rheological fluid controlled by modulation of a magnetic field.
A device is said to be semi-active when it is only capable of absorbing energy.
Semi-active devices can be used in tactile simulation systems or haptic systems which give feedback on a command given by a manual control, or they can be used in motor vehicle suspension systems.
Said devices comprise a mobile element in contact with a magneto-rheological fluid, whose movement is braked when the apparent viscosity of the fluid increases.
There exist linear braking devices in which the element is mobile solely in translation. In this case, the element has a rectangular section, the guiding and dynamic sealing of such an element are difficult to achieve. In addition, these devices do not allow movement in rotation.
Document FR 2902538 describes a musical instrument comprising a simulation device using a blade mobile in a magneto-rheological fluid. This device does not allow the generating of resistance to rotational movements. In addition, its fabrication is complex in terms of guidance and sealing. Also the blade has low rigidity and is therefore difficult to integrate in complete systems.
There also exist linear brake whose coefficient of braking can be controlled in relation to demand placed thereupon by a control system. These only operate in translation and the amplitude of movement is limited.
Rotating semi-active brakes also exist which have the disadvantage that their construction is relatively complex and they are cumbersome.
It is therefore an objective of the present invention to provide a semi-active device capable of generating a force resisting both translation and rotation that is of simple build and compact.
This stated objective is achieved with a semi-active device comprising a mobile element with circular cross-section, of longitudinal axis capable of moving about its axis and along its axis and received in a housing of mating shape, a magneto-rheological fluid filling the space between the housing and the mobile element, the housing being delimited directly by means for generating a magnetic field through the fluid. The means for generating the magnetic field are such that they generate a magnetic field through the magneto-rheological fluid causing the onset of shear forces on the surface of the mobile element.
In particularly advantageous manner, the field lines are oriented radially so that they lie orthogonal to the surface of the mobile element, the braking force thereby being increased.
The means for generating the magnetic field can be formed by pairs of electromagnets diametrically opposite two by two relative to the mobile element.
The device can also be associated with an actuator capable of moving the mobile element.
The present invention relates to a semi-active device capable of generating a force resisting motion of a mobile element, comprising:
said mobile element of longitudinal axis provided with at least one part having a circular cross-section;
a body delimiting a housing of longitudinal axis receiving said part of the mobile element having a circular cross-section so that the mobile element is capable of moving in translation along its axis and in rotation about said axis (X) in the housing;
means for generating a magnetic field in said annular space, said magnetic field generating means comprising at least one electromagnet, said at least one electromagnet comprising a coil and a magnetic core, said housing being formed directly in said magnetic core;
means for controlling said means for generating the magnetic field;
two end flanges longitudinally delimiting the housing for sealed closing of the annular space, each flange being provided with a passage in which the mobile element slides and pivots in sealed manner, the longitudinal ends of the mobile element being located outside said housing;
sealing means arranged in the passages and ensuring a seal by friction with the mobile element, said housing delimiting with the mobile element a sealed annular space;
a magneto-rheological fluid filling said annular space and forming an annular layer around the mobile element;
rings for guiding the mobile element in the housing, said guide rings being fixed in the housing and being in contact with the part of circular cross-section of the mobile element, said rings defining the thickness of the annular space.
Preferably, the coils are oriented so that the generated fields are oriented radially relative to the mobile element.
Advantageously the annular space is of substantially constant thickness. For example the thickness of the annular space is between 200 μm and 2 mm.
The semi-active device comprises for example at least one pair of electromagnets diametrically opposite two by two relative to the mobile element, said control means controlling the current supply so that the poles of the diametrically opposite electromagnets, oriented on the side of the mobile element, are of opposite polarity.
In one example of embodiment, the semi-active device comprises at least two pairs of electromagnets diametrically opposite two by two relative to the mobile element. Advantageously said control means control the current supply so that the pole of each electromagnet oriented on the side of the mobile element is surrounded by two poles of adjacent electromagnets of opposite polarity.
For example, the cores in magnetic material comprise a curved face each forming an angular portion of the housing over its entire height.
Advantageously, the body of the semi-active device is formed directly by the magnetic core(s).
The semi-active device may comprise several magnetic cores in the form of angular sectors secured to one another. The end flanges then advantageously ensure the securing of the magnetic cores, and the seal of the body of the device is obtained by means of a sealant arranged on an outer surface of the cores.
Alternatively, the cores of all the electromagnets are in one single piece.
In another example of embodiment, the semis-active device may comprise at least one permanent magnet arranged in one of the magnetic circuits of each of the electromagnets.
The mobile element may for example be a tube.
A further subject-matter of the present invention is an active device comprising a semi-active device according to the present invention and an actuator through which the mobile element passes. The actuator may comprise one stage provided with at least two electromagnets diametrically opposite relative to the mobile element, and another stage provided with at least two electromagnets diametrically opposite relative to the mobile element, and the portion of the mobile element passing through the actuator comprising two zones of opposite polarity in axial sequence.
A further subject-matter of the present invention is a control system intended for a motor vehicle, comprising at least one pedal controlling a system of said motor vehicle, and at least one semi-active device according to the present invention, the mobile element being linked to said pedal to apply a force against motion of said pedal.
A further subject-matter of the present invention is a control system comprising a control member intended to be handled by an operator and via which the operator transmits commands, and a first and a second semi-active device according to the present invention, said control member being fixed to one end of the mobile element of the first semi-active device, said element being mobile along and about a first axis, said mobile element being secured to the mobile element of the second semi-active device, said element being mobile along and about a second axis, the first and second axes being perpendicular, the control member then being capable of moving along and about the first and second axes perpendicular to each other.
The present invention will be better understood with the help of the following description and appended drawings in which:
In
The device is intended to form a haptic interface for example, or tactile simulation system e.g. in a braking system.
The semi-active device D comprises a mobile element 2, a body in which a housing 4 is formed receiving the mobile element 2, and means for generating a magnetic field 6 inside the housing 4.
The mobile element 2 is intended to be mechanically linked to an external element via one of its longitudinal ends 2.1, 2.2, for example to a handle of a joystick-type control system, or a brake pedal intended to be handled by an operator, or a stub axle of a motor vehicle wheel for a suspension system.
The mobile element 2 is of elongate shape of longitudinal axis X and has a circular cross-section of outer diameter D2. The housing 4 has a circular cross-section corresponding to that of the mobile element 4 and of inner diameter D4, D4 being larger than D2.
Preferably the clearance j is identical or substantially identical over the entire height of the housing, allowing homogeneous distribution of the resistive forces applied to the mobile element 2. The mobile element 2 is capable of sliding along the axis X and of pivoting about the axis X.
The mobile element 2 is preferably made in magnetic material.
In the illustrated example, the housing 4 surrounds the mobile element 2 over only one longitudinal portion, the longitudinal ends 2.1, 2.2 of the element being located outside the housing 4.
It is not necessary for the mobile element to have a circular cross-section over its entire length, it may have this cross-section over only one part, the part intended to enter inside the housing.
The housing is delimited directly by the means capable of generating a magnetic field 6 and by two flanges 12.1, 12.2 of annular shape fixed to each of the longitudinal ends of the magnetic field generating means. The two flanges 12.1, 12.2 are advantageously in non-magnetic material to prevent short-circuiting of the magnetic flow. The two flanges form end caps.
The two end flanges 12.1, 12.2 being similar, only flange 12.1 will be described in detail.
Flange 12.1, which can be more clearly seen in
The device comprises means for guiding the mobile element both in translation and in rotation so as to maintain substantially constant the clearance j between the mobile element 2 and the housing 4. In the illustrated example, these guide means are formed by two guide rings 16 one arranged in flange 12.1 and the other in flange 12.2, simplifying the positioning thereof.
However provision could be made to arrange one or more guide rings inside the housing in contact with the electromagnets. A device with more than two rings does not depart from the scope of the present invention.
The ring 16 is mounted in a groove made in the surface of the central passage 11. The ring 16 may advantageously be made in a material having good anti-adhesion properties such as Teflon®. It is to be noted however that magneto-rheological fluids contain oil of which a small amount crosses the barrier of the sealing gaskets described below and lubricates the guide rings.
A sealing gasket 18 is mounted in a groove of the surface of the central passage 14 capable of ensuring dynamic sealing with the surface of the mobile element 2. For example this may be an O-ring e.g. in nitrile or a lip seal.
Sealing is provided both in rotation and in translation by friction at each longitudinal end of the housing, which simplifies the manufacture of the semi-active device.
In the illustrated example, the end flange 12.1 is composed of a first part 20 formed by an annular plate 20 bordered at its inner diameter by a tubular section 21, and a second part 22 comprising the central passage 14, which is mounted in the first part 20. The second part 22 comprises at least one portion 24 whose outer diameter is substantially equal to the inner diameter of the tubular section 21, this portion 24 being arranged in the tubular section 21 of the first part 20. The second part 22, on its outer surface, also comprises a radial projection 26 intended to come to bear via one face on the first part 20. A seal 28 is provided between the annular projection 26 and the first part of the flange 20.1, capable of ensuring a static seal, for example it may be a flat seal. A seal 27 is also arranged between the first part 20 and the body formed by the magnetic field generating means.
In the illustrated example, the second part 22 is composed of two elements, allowing better controlling of the force on the O-ring 18 and hence of sealing with the mobile element 2.
Provision could be made to form each flange 12.1, 12.2 in a single piece for easier assembly and not requiring the seals 28.
The housing 4, with the element 2, therefore defines a fluid-tight space 8.
The annular space 8 is filled with a magneto-rheological fluid such as MRF-140CG marketed by Lord Corporation.
In the example illustrated in
The electromagnets are arranged diametrically opposite, two by two, relative to the mobile element 2. Advantageously, the axis of each of the coils 30 is oriented radially relative to the mobile element 2, so that the field lines of the generated magnetic field are substantially orthogonal to the lateral surface of the mobile element 2. This orthogonal orientation of the field increases the shear forces opposing the motion of the mobile element.
In the illustrated example, the cores 32 directly delimit the housing of the mobile element 2, the magneto-rheological fluid being in contact with the cores. This configuration allows a reduction in the reluctance of the magnetic circuit. The supply current can then be reduced as well as the diameter of the coil wires, for better compactness.
In addition, advantageously, the cores form the body of the device which allows a reduction in the necessary parts, the size of the device and the cost thereof. It is then not necessary to provide for an additional casing to receive the cores. The cores are secured together by the flanges 12.1, 12.2 for example and/or by screwing. The assembly is then sealed e.g. on the outer surface of the body by means of a sealant. This avoids having to insert seals between the cores and perturbing the guiding of the field lines.
In the illustrated example, the body is in the shape of rectangular parallelepiped of longitudinal axis X and of square cross-section.
The body delimits the housing 2 of axis X.
In the illustrated example, the body is formed of four identical angular sectors 31 each forming a core. The sectors 31 are obtained by cutting the body at the diagonals of the square section.
Each angular sector 31 extends over the entire height of the body.
In
The part of smaller section 31.2 comprises a face 33 formed of an angular portion of a tube having a radius of curvature D4/2. The four faces then form a closed cylindrical surface delimiting the housing 4.
Each coil 30 is arranged about the second part of smaller section 31.2 of a core, capable of generating a magnetic field whose field lines 35 are guided by the cores 32.
In the illustrated example, the coils extend over the entire height of the housing. In
The coils can be mounted electrically in series and magnetically in parallel, this having the advantage of allowing operation at lower currents.
As can be seen in
By means of the particular shape of the cores, the magnetic circuits are closed and allow very good guiding of the magnetic flow to be obtained avoiding leakages.
Advantageously, the cores surrounding the mobile element are alternately North and South.
The polarities illustrated in the figures are shown solely as an example, since for coils the orientation of the polarity depends on the direction of circulation of the current, and can therefore be easily reversed by reversing the direction of current circulation. The direction of current circulation is therefore advantageously chosen so that the polarities are alternated around the mobile element.
It is to be noted that only the pole of each core located on the side of the mobile element is illustrated, but evidently each core comprises two poles of opposite polarity when a current circulates in its surrounding coil.
The circulation of the field lines from North pole to South pole is symbolized by arrows.
The magnetic field modifies the apparent viscosity of the fluid. The increase in apparent viscosity generates shear forces between the mobile element 2 and the surface of the housing delimited by the cores, causing a force resisting motion of the mobile element, in translation and in rotation.
As can be seen in
Evidently, the cores can be formed in a single piece e.g. by casting, or they can be formed of a stack of metal sheets. In this case, the assembly is further simplified.
In
This configuration has the advantage of reduced volume and the possible use of a three-phase current.
Provision could also be made for an uneven number of electromagnets. It could also be envisaged to have two North poles or two South poles adjacent around the mobile element.
The device also comprises means for controlling the magnetic field generating means by controlling the current delivered to the coils. Depending on applications, the intensity of the magnetic field can be modulated as a function of a kinematic and/or dynamic magnitude representing the motion of this element or of the external member connected to the mobile element 2, such as the speed of movement or the force of movement.
By means of the invention, a linear brake is combined with rotary brake within one and the same compact device which can be rapidly and linearly controlled. In addition, this device can have an active force/passive force ratio that is very high.
By passive force is meant the external force or external torque needed to move the mobile element in the absence of a magnetic field i.e. without activation of the coils by an electric current. This force is due to friction for example between the mobile element and the guide rings and the O-rings, and the viscous friction in the magneto-rheological fluid. The active force is generated by the magnetic field.
It is sought to obtain the lowest possible passive force so that the device is the most transparent possible in the absence of a magnetic field, and the greatest possible active force so that it can oppose a wide range of external forces applied to the mobile element.
The ratio between passive force and maximum active force of the device is determined in part by the distance between the poles (N and S) and the mobile element. By reducing this distance to a few micrometers it is possible to reach a ratio of maximum active force/passive force higher than 500.
Solely as an example we will give the characteristics of a semi-active device such as illustrated in
It has a height of 131 mm and width and depth of 73 mm.
The diameter of the mobile element is 28 mm and that of the housing is 30 mm, the distance between the poles of the electromagnets and the surface of the mobile element is therefore 1 mm.
The number of windings of the coils is 110.
Its weight is 5 kg.
The electric power is 40 W.
It offers a passive force of 25 N, and a maximum active force of 540 N, with a response time of 60 ms.
In this example of embodiment the core 32 is in the shape of a ring with rectangular cross-section formed by four branches 32.1 to 32.4. The coil 30 is wound around a first branch 32.1. The housing 4 is made directly in a second branch 32.3 parallel to the first branch 32.1. The core 32 alone forms a closed magnetic circuit.
This example of embodiment is of particular interest for miniaturized systems.
In
In
In the illustrated example, a permanent magnet 34 is associated with each coil 30 and core 32 assembly arranged in a coil. The magnetization of the permanent magnets 34 is such that the field lines of the magnetic field they generate have substantially the same direction as those of the coils in which they are arranged.
The permanent magnets 34 generate a permanent magnetic field. Therefore, the apparent viscosity of the magneto-rheological fluid is increased, in the absence of current in the coils, thereby causing a braking force on the mobile element 2. The device is then normally blocked or at least normally braked.
This permanent magnetic field can be reduced, even cancelled, or on the contrary reinforced by the magnetic field generated by the coils.
The field lines of the permanent magnets and coils effectively have the same directions. In relation to the direction of current circulation in the coils, the magnetic fields can either add to one another, causing an increase in the resulting magnetic field, or subtract from each other causing a decrease, even the cancellation of the resulting magnetic field.
The permanent magnets 34 can be arranged at any location in the magnetic circuits defined by the cores. For example, in
This example of embodiment has the advantage of providing a normally blocked device. In addition, the resistive force generated by the device can be increased, since the resulting magnetic field is greater than the magnetic field generated solely by the coils when the magnetic field of the permanent magnets and that of the coils are in the same direction. Or else, provision may be made to deliver the same force of resistance as that of a device in
The device 40 comprises three stages. A first stage 42 similar to the device D in
The device 40 comprises a mobile element 102 received in a housing 104, the housing being defined by the first stage 42 and the second and third stages 44, 46. The three stages 42, 44, 46 are arranged along the axis X, the second and third stages being contiguous.
The second and third stages are of similar structure to the structure of the magnetic field generating means in
The powering of the coils is such that when the actuator is active, the poles of the second stage and of the third stage are offset at an angle so that a South pole lies above a North pole, and conversely, in the illustration in
In addition, the mobile element 102 is magnetized at its portion 48 capable of sliding at actuator level. The portion 48 comprises two contiguous axial zones Z1, Z2 of opposite polarity.
In the illustrated example, zone Z1 at the third stage forms a North pole and the zone at the second stage forms a South pole. For example, this portion of the mobile element 2 can be formed of a permanent magnet of tubular shape.
The portion of element 102 at the first stage 42 is not magnetized but is in magnetic material.
Only the first part is filled with magneto-rheological fluid. For example, a sealing gasket is arranged between the first and second stages.
An explanation will now be given of the functioning of this device.
The device 40 functions in the same way as the device in
If the device functions as an actuator, when rotation of the mobile element 102 is desired, the poles of the two stages are powered and magnetization of the cores occurs. When the poles are identical, they repel each other and the element rotates, when the poles are opposite they attract each other. However, at the other stage the polarities are offset by π/2, which means that there are always two identical opposite-facing poles causing rotation of the element 2.
The current direction is chosen in relation to the desired direction of rotation.
For movement in rotation, the coils of the two stages are powered so that the two stages have opposite polarities. If it is desired that the mobile element 2 should move upwardly, the polarity of the second stage will be South repelling zone Z2 of the opposite-facing mobile element, and the polarity of the third stage will be North attracting zone Z2.
If it is desired to move the mobile downwardly, the direction of the current in both stages is reversed.
This device is relatively simple to produce since the actuator-forming stages are of identical design to the brake-forming stage, only the mobile element is modified.
In
The functioning of this weight bench is as follows: the user lies on the bench 52, takes hold of the dumbbell bar 54 and moves it up and down against the resistive force generated by the devices D.
Advantageously, the devices also comprise permanent magnets, allowing the dumbbell bar to be held in a given position along the vertical bars.
In
The knob 58 is fixed onto a mobile element 2, the knob 58 is therefore able to pivot on itself and to move along axis X. In addition, the device D is fixed to a second element 2′ and is able to pivot about an axis Y perpendicular to axis X and to slide along this axis Y.
The resistive forces opposing movements about and along the axis X are generated by the electromagnets of device D, and the resistive forces along and about axis Y are generated by the electromagnets of device D′. Springs 60 in the illustrated example are provided to hold the assembly in rest position.
With the device of the present invention it is possible, in simple manner and within reduced space, to generate a resistive force to both rotation and translation.
Number | Date | Country | Kind |
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09 58352 | Nov 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP10/68041 | 11/23/2010 | WO | 00 | 5/23/2012 |