The present invention relates to a thrust reverser system for a turbofan engine, and more particularly to a thrust reverser system in which an internal door has a pivot axis aft of the reverse flow path of the turbofan engine.
When jet-powered aircraft land, the wheel brakes and the imposed aerodynamic drag loads (e.g., flaps, spoilers, etc.) of the aircraft may not be sufficient to achieve the desired stopping distance. Thus, turbofan engines on most jet-powered aircraft include thrust reversers. Thrust reversers enhance the stopping power of the aircraft by redirecting the turbofan engine exhaust airflow in order to generate reverse thrust. When stowed, the thrust reverser typically forms a portion the engine nacelle and forward thrust nozzle. When deployed, the thrust reverser typically redirects at least a portion of the airflow (from the fan and/or engine exhaust) forward and radially outward, to help decelerate the aircraft.
Various thrust reverser designs are commonly known, and the particular design utilized depends, at least in part, on the engine manufacturer, the engine configuration, and the propulsion technology being used. Thrust reverser designs used most prominently with turbofan jet engines fall into two general categories: (1) fan flow thrust reversers, and (2) mixed flow thrust reversers. Fan flow thrust reversers affect only the airflow discharged from the engine fan. Whereas, mixed flow thrust reversers affect both the fan airflow and the airflow discharged from the engine core (engine airflow).
Fan flow thrust reversers are typically used on relatively high-bypass ratio turbofan engines. Fan flow thrust reversers include so-called “Cascade-type” or “Translating Cowl-type” thrust reversers. Fan flow thrust reversers generally wrap circumferentially around the engine core aft of the engine fan and, when deployed, redirect fan airflow through a plurality of cascade vanes disposed within an aperture of a reverse flow path. Typically, fan flow thrust reverser designs include one or more translating sleeves or cowls (“transcowls”) that, when deployed, open an aperture, expose cascade vanes, and create a reverse flow path. Fan flow reversers may also include so-called pivot doors or blocker doors which, when deployed, rotate to block the forward thrust flow path.
In contrast, mixed flow thrust reversers are typically used with relatively low-bypass ratio turbofan engines. Mixed flow thrust reversers include so-call “Target-type,” “Bucket-type,” and “Clamshell Door-type” thrust reversers. Mixed flow thrust reversers typically use two or more pivoting doors that rotate, simultaneously opening a reverse flow path through an aperture and blocking the forward thrust flow path. Mixed flow thrust reversers are necessarily located aft or downstream of the engine fan and core, and often form the aft part of the engine nacelle.
Each of the thrust reverser types in the above description has their merits and penalties. Fan flow thrust reversers are most suitable for use with relatively high-bypass ratio engines, because (i) adequate decelerating force can be achieved by redirecting only the fan flow, and (ii) the fan flow thrust reverser components are not exposed to the relatively high temperatures of the engine core exhaust. By comparison, mixed flow thrust reversers are most suitable for use with relatively low-bypass ratio engines, which typically require the redirection of both the fan airflow and the engine core airflow in order to achieve an adequate decelerating force. Consequently, the components of a mixed flow thrust reverser are exposed to higher temperatures than those of the fan flow thrust reverser, generally requiring the mixed flow thrust reverser components be designed from heavier and more expensive materials, which increases the cost and weight and often results in a lower level of efficiency than fan flow thrust reversers may achieve.
While the above described thrust reversers have satisfied most aircraft design demands until now, emerging aircraft designs are driving a demand for hybridized solutions. In particular, emerging aircraft designs that employ relatively low bypass ratio engines require thrust reversers with weight and performance characteristics that traditional mixed flow thrust reverser designs cannot meet. Hence, there is a need for a thrust reverser design compatible with the mixed flow operating environment, but providing efficiency and weight characteristics similar to fan flow thrust reversers.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description section. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
A thrust reverser system for a turbofan engine is provided. The thrust reverser comprises: a support structure configured to be mounted to the turbofan engine; a transcowl mounted on the support structure and comprising a front edge, the transcowl movable between a first position, in which the front edge abuts the support structure, and a second position, in which an aperture is formed between the front edge and the support structure; and a first displaceable internal door pivotally mounted to the support structure and at least partially surrounded by the transcowl, the first displaceable internal door rotatable about a pivot axis and configured to be pivoted between a stowed position and a deployed position when the transcowl moves between the first position and the second position, respectively, the first displaceable internal door configured, when it is in the deployed position, to redirect engine airflow through the aperture to thereby generate reverse thrust, wherein the pivot axis is positioned aft of the front edge when the transcowl is in the second position.
Another thrust reverser system for a turbofan engine is provided. The thrust reverser system comprises: an annular support structure configured to be mounted the turbofan engine, the annular support structure comprising a circumferentially located opening; a transcowl mounted on the support structure and forming a portion of a nacelle aft of the turbofan engine, the transcowl movable between a first position, in which a front edge of the transcowl abuts the support structure, and a second position, in which an aperture is formed between the front edge and the support structure; and a first displaceable internal door pivotally mounted to the support structure and at least partially surrounded by the transcowl, the first displaceable internal door rotatable about a pivot axis and configured to be pivoted between a stowed position and a deployed position when the transcowl moves between the first position and the second position, respectively, the first displaceable internal door configured, when it is in the deployed position, to redirect engine airflow through the aperture to thereby generate reverse thrust, wherein the pivot axis is positioned aft of the front edge when the transcowl is in the second position.
A turbofan engine is also provided. The turbofan engine comprises: a thrust reverser system that comprises: a support structure configured to be mounted to the turbofan engine; a transcowl mounted on the support structure and comprising a front edge, the transcowl movable between a first position, in which the front edge abuts the support structure, and a second position, in which an aperture is formed between the front edge and the support structure; and a first displaceable internal door pivotally mounted to the support structure and at least partially surrounded by the transcowl, the first displaceable internal door rotatable about a pivot axis and configured to be pivoted between a stowed position and a deployed position when the transcowl moves between the first position and the second position, respectively, the first displaceable internal door configured, when it is in the deployed position, to redirect engine airflow through the aperture to thereby generate reverse thrust, wherein the pivot axis is positioned aft of the front edge when the transcowl is in the second position.
Other desirable features will become apparent from the following detailed description and the appended claims, taken in conjunction with the accompanying drawings and this background.
A more complete understanding of the subject matter may be derived by referring to the following Detailed Description and Claims when considered in conjunction with the following figures, wherein like reference numerals refer to similar elements throughout the figures, and wherein:
The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. As used herein, the word “exemplary” means “serving as an example, instance, or illustration.” Thus, any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.
Various embodiments are directed to a hybrid thrust reverser system suitable for an aircraft turbofan engine, and methods for producing the same. As will be apparent from the detail below, the exemplary embodiments advantageously provide improvements in efficiency over previously proposed hybrid thrust reverser designs. For example, cascade vanes may be necessary to achieve adequate and efficient reverse thrust performance for the target applications. In addition, reverse thrust efficiency may be increased with internal doors that pivot into a deployed position without interfering with either an aperture used for a reverse flow path or any cascade vanes located therein. The embodiments described below are merely examples and serve as a guide for implementing the novel systems and methods herein on any industrial, commercial, military, or consumer turbofan application. As such, the examples presented herein are intended as non-limiting.
The turbofan engine is a component of an aircraft's propulsion system that typically generates thrust by means of an accelerating mass of gas.
Turning now to the description and with reference to
In a stowed (first) position, the front edge 304 of transcowl 102 abuts circumferentially with a portion of an annular support structure that includes an annular front flange 202 and one or more side beams 306 (
One or more side beams 306, coupled to the annular front flange 202 and extending aft therefrom, are configured to slidably engage with transcowl 102. The front flange 202 and associated side beams 306 provide a rigid annular support structure to which moveable thrust reverser components (described in detail below) may be mounted. The front flange 202 portion of the annular support structure also serves to mount the entire thrust reverser system 200 to the turbofan engine.
The inner surface 210 of the downstream portion of the nacelle 100 is typically formed by the inner surface of transcowl 102; which is machined or manufactured to be smooth, free of blisters, pits, seams, or edges, machined to be a substantially continuous circumferential surface. It typically forms a bounded volumetric cavity that becomes the engine exhaust flow path in forward thrust mode. Accordingly, the one or more side beams 306 are preferably machined or manufactured to slidably engage with the transcowl 102 such that they are disposed substantially continuous with the inner surface 210, thereby (i) minimizing disruption of the smoothness of the inner surface 210 and (ii) not introducing interference into the engine exhaust flow path.
The embodiments shown in the figures that follow (
Although not the focus of the present invention, a variety of different mechanisms (not shown) may be used to couple internal doors to transcowls such that they stow and deploy in tandem. These mechanisms could range from a single connecting link to a complex kinematic linkage system. In any of the possible combinations, this linkage system is what transfers the linear transcowl motion into rotary (pivoting) internal door motion. Various embodiments of the internal doors are supported, as described below.
Turning now to
As the internal door 505 pivots about the pivot axis 510, it traces out a path that the inner surface 508 is modified to accommodate. The inner surface 508 is shaped with a contoured area 602, depicted in
Another embodiment of pivotally mounted internal doors is presented in
With reference to
As the internal door 704 pivots about the pivot axis 710, it traces out a path that inner surface 508 is modified to accommodate. The contoured area 804, depicted in
Although the figures are not to scale, comparing
The distance aft of the front edge 304 that a given pivot joint is located (for example, 606 and 802) is design specific and informs additional design decisions regarding the shape of the internal doors and the associated shape and size of the contoured area (804, 602) formed, typically by machining, within the inner surface 508. As may be readily appreciate by those with skill in the art, the shape, material and size of the internal doors may be further modified with openings in order to provide clearance for one or more actuators and/or mechanisms employed to couple a respective internal door to a respective transcowl. Opening 712, shown in
The hybridized thrust reverser embodiments described herein combine internal doors, unobstructed reverse flow paths, and cascade vanes. The combinations of features presented advantageously provide a thrust reverser system capable of providing enhanced reverse thrust performance while reducing weight, cost, and complexity.
While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.
In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Numerical ordinals such as “first,” “second,” “third,” etc. simply denote different singles of a plurality and do not imply any order or sequence unless specifically defined by the claim language. The sequence of the text in any of the claims does not imply that process steps must be performed in a temporal or logical order according to such sequence unless it is specifically defined by the language of the claim. The process steps may be interchanged in any order without departing from the scope of the invention as long as such an interchange does not contradict the claim language and is not logically nonsensical. Furthermore, depending on the context, words such as “connect” or “coupled to” used in describing a relationship between different elements do not imply that a direct physical connection must be made between these elements. For example, two elements may be connected to each other physically, electronically, logically, or in any other manner, through one or more additional elements.
Furthermore, depending on the context, words such as “connect” or “coupled to” used in describing a relationship between different elements do not imply that a direct physical connection must be made between these elements. For example, two elements may be connected to each other physically, electronically, logically, or in any other manner, through one or more additional elements.
Some of the embodiments and implementations are described above in terms of functional and/or logical block components (or modules), for example, the control circuitry referenced but not shown, or the actuator 502. However, it should be appreciated that such block components (or modules) may be realized by any number of hardware, software, and/or firmware components configured to perform the specified functions. To clearly illustrate this interchangeability of hardware and software, these illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention. For example, an embodiment of a system or a component may employ various integrated circuit components, e.g., memory elements, digital signal processing elements, logic elements, look-up tables, or the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices. In addition, those skilled in the art will appreciate that embodiments described herein are merely exemplary implementations.