Patent Application
20060183597
This Application claims priority under 35 USC § 119 to United Kingdom Patent Application No. 0502867.5 filed on 11 Feb. 2005, which is herein incorporated by reference in its entirety as if fully set forth below.
This invention relates to transmission controllers and in particular to controllers for multi-ratio tractor transmissions which have an automated mode of operation.
It is an object of the present invention to provide a controller for such a transmission which gives the tractor operator better control of the operation of the vehicle thus providing for more efficient operation.
Thus according to the present invention there is provided a transmission controller for a multi-ratio tractor transmission operable in an automated mode comprising a control member moveable in a field working zone of movement and a roadworking zone of movement to set the engine speed at which the transmission changes up in ratio when working in the field and on the road respectively.
Preferably the control member is a dial rotatable clockwise into the working zone and anti-clockwise into the other working zone.
The dial may conveniently have a control position between the two working zones in which the transmission is operated in a manual mode when ratio changes must be commanded by the operator.
The present invention is particularly suitable for use with a transmission which comprises a main speed changing gear box in series with a range changing gearbox. For example, the speed changing box may be a multi-speed epicyclic unit and the range change box may be a synchromesh unit. With such series arrangements it is desirable to provide some so-called “speed matching” capability when the overall control of the active transmission ratio ensures that when a range change is made the ratio selected in the speed changing box is also adjusted to ensure that the ratio provided by the overall transmission is the next overall available ratio in the transmission.
Thus either side of this central position may be two “speed matching” zones for field and road use respectively in which, when a range change occurs, the overall control of the transmission adjusts the ratio of the speed changing box to ensure that the ratio provided by the overall transmission is the next overall available ratio in the transmission. When in these “speed matching” zones the ratio changes must be commanded by the operator.
Preferably, as the control member is moved still further away from the central position in both the field and road zones it enters an automatic operation zone in which the position of the control member adjusts the speed at which the transmission changes up when operating automatically. Typically this change-up speed may be variable between say 1600 rpm and 2200 rpm.
The speed at which the transmission changes down when in the automatic mode may conveniently be linked to the selected change-up speed. For example, the change down may be arranged to be initiated when the engine speed has fallen to 20% below the selected change-up speed.
One embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Referring to
Typically the epicyclic gearbox 11 will provide six ratios and the synchromesh gearbox 12 will provide four range ratios. These ratios are changed hydraulically by pressurised fluid provided from a hydraulic source 14 which includes a hydraulic pump etc. The ratio changes are controlled by solenoid operated hydraulic control valves 15 associated with epicyclic gearbox 10 and similar valves 16 associated with synchromesh box 12. These valves are in turn operated by electrical signals from a microprocessor control unit 17 via lines 18 and 19 respectively.
The forward and reverse clutches F and R are also hydraulically operated with pressure from source 14 and are controlled by solenoid operated valves 20 and 21 respectively via lines 22 and 23.
Microprocessor control unit 17 receives inputs from the following driver operated controls and from other sensors on the tractor.
A so-called shuttle lever 24, designed to be operated by the driver's left hand, controls both the direction of motion of the tractor (i.e. forward or reverse) and also the operative ratio in the selected direction. A sensor (not shown) which indicates the position of lever 24 is connected to microprocessor control unit 17 via line 28. Lever 24 has a central neutral zone 25 (shown in
The transmission is also controllable by a control lever 30 which when moved in the upward direction U and held displaced in this direction causes the transmission to progressively shift up through the six ratios provided by epicyclic gearbox 11 and, if a range change is required in synchromesh gearbox 12, the drive can be disconnected by pressing button 31 on the end of lever 30 to disengage either the forward or reverse drive clutch F or R depending on which clutch is currently operative. Thus, with the lever 30 displaced in the upward direction U each pressing of button 31 causes the transmission to shift up a range in the gearbox 12. The transmission can be caused to shift quickly up through the ratios provided by box 11 by quickly pulsing the lever 30 in direction U, each pulsing movement of lever 30 producing a change up in ratio. Similarly, movement of lever 30 in the down change direction D results in progressive changes down in ratio with the same facility to quickly change down one ratio at a time by pulsing the lever 30 in the D direction. Also each pressing of the button 31 with the lever displaced in the downward direction D causes the transmission to shift down a range in gearbox 12. Lever 30 is provided with a position sensor 30a which is connected to control unit 17 via line 32.
A hand throttle lever 33 is also provided which sets the engine speed and which is mechanically linked with a throttle pedal 33a which has a sensor 33b which is connected to control unit 17 via line 34. A clutch pedal 35 is also provide which when pressed disconnects the operative forward or reverse clutch F or R to disconnect drive through the transmission. This pedal, which also has a sensor 35a connected with the control unit 17, is used primarily when starting the vehicle and as an emergency method of disconnecting drive.
In accordance with the present invention a further transmission controller is provided in the form of a dial 40 (see
When in the dial is set in the central position 43 the transmission operates in a manual selection mode in which the is no matching of the speed when a range changes occur. Thus, for example, if the transmission is in the sixth speed of the epicyclic box 11, and the range is changed (by operating button 31) from range 1 to range 2, the transmission will change to operating in the sixth ratio of box 11 and range 2 which is not the next higher transmission ratio overall. When the dial is in the central position 43 basic protection is provided to prevent ratios being engaged which could result in overspeeding of the transmission or engine.
Either side of the central position 43 are two so-called “speed matching” zones 45 and 46 in which the above problem when changing between ranges is automatically catered for and the transmission selects the appropriate transmission in box 11 and box 12 to ensure that the next overall ratio of the transmission is selected.
Still further from the central position 43 are two so-called “autodrive” zones 47 and 48 in which the transmission operates as an automatic transmission with the speed at which the ratios are changed up being selected by the position of the dial 40 so that, for example, speed changes at between 1600 rpm and 2200 rpm can be selected by the driver.
When the tractor is operating with the dial set in the autodrive field working zone 47 the transmission can only operated automatically for changes within the epicyclic box 11 at the selected change up speed. This change up speed can by varied on the go by the operator in a continuous manner for all speeds in the 1600 to 2200 rpm range. If a range change is required the button 31 must be depressed.
When the transmission is operating with the dial set in the autodrive road working zone 48 the transmission can be operated automatically for all ratio changes in box 11 and all range changes in box 12 without the need to operate the button 31. Again these changes are made at the speed selected on dial 40 which can again be changed in continuous manner on the go.
With the dial 40 in the field working zone 42 the lever 24 can only select ratio changes in the epicyclic box 11 and any range changes would require the use of pedal 35 or button 31 to disconnect the drive through the transmission.
The console in which dial 40 is mounted also includes a set of indicator lights 50 which indicate which range is currently operating.
The speeds at which the transmission changes down when operating automatically may conveniently be linked to the selected change-up speed. For example, the change down speed may be arranged to be initiated when the engine speed has fallen to 20% below the selected change-up speed.
Although the invention has been described above in relation to a control member in the form of a dial 40, the control member may take any other convenient form. For example, it may comprise a lever moveable linearly in opposite direction from a control position in its field and road working zones.
While the various embodiments of this invention have been described in detail with particular reference to exemplary embodiments, those skilled in the art will understand that variations and modifications can be effected within the scope of the invention as defined in the appended claims. Accordingly, the scope of the various embodiments of the present invention should not be limited to the above discussed embodiments, and should only be defined by the following claims and all equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 0502867.5 | Feb 2005 | GB | national |
