The present application claims priority under 35 USC 119 to Japanese Patent Application No. 2005-267382 filed on Sep. 15, 2005 the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a transmission shaft support mechanism. More specifically, to an improvement for a mechanism for supplying oil to an intermediate shaft that supports an idle gear.
2. Background of the Invention
A generally employed intermediate shaft support portion is structured to lead lubricating oil droplets into the shaft through an opening formed in the upper surface of the intermediate shaft. See, for example, JP-B No. S62-39301, FIG. 4. The aforementioned structure causes a difficulty by increasing the lubricating oil supplied to the intermediate shaft.
It is an object of an embodiment of the present invention to provide a transmission shaft support mechanism for improving the performance for lubricating the intermediate shaft and simplifying the lubricating structure.
An embodiment of the present invention addresses the aforementioned problem by providing a transmission shaft support mechanism which includes a lubricating oil supply mechanism and a gear shaft for supporting a group of gears for power transmission contained therein. An intermediate shaft holder is provided that supports an intermediate shaft. Bolt holes are formed in the intermediate shaft holder and an attachment surface of the intermediate shaft holder of the power unit case such that an oil supply passage for lubricating the intermediate shaft is formed along the bolt holes.
An embodiment of the present invention provides a power unit case that includes a journal bearing for supporting a crankshaft. A main gallery for supplying oil to the journal bearing is provided at a side of the gear shaft of a cylinder to extend toward the crankshaft. The intermediate shaft holder is provided between the journal bearing and the gear shaft with a branch oil passage being formed to supply oil from the main gallery to the intermediate shaft holder.
An embodiment of the present invention provides an orifice member having an oil passage formed therein that is interposed between abutting surfaces of the power unit case and the intermediate shaft holder.
An embodiment of the present invention provides an intermediate shaft holder that is provided at a lower portion of a rotating member including the crankshaft with a recess portion in its upper surface for trapping and retaining oil droplets.
In an embodiment of the present invention, the oil supply passage for the intermediate shaft is formed to be parallel with the connecting bolt hole. The bolt holes may be formed through an easy process, for example, punching or drilling from the same direction.
In an embodiment of the present invention, as the branch fuel passage for supplying the oil to the intermediate shaft holder may be made short, the lubricating performance for the gear shaft is improved.
In an embodiment of the present invention, as the oil is distributed from the main gallery of the power unit case into the intermediate shaft holder via the orifice member, the oil pressure in the main gallery is not decreased to be excessively low. This makes it possible to obtain a sufficient quantity of oil to be supplied to the journal bearing of the crankcase.
In an embodiment of the present invention, the intermediate shaft holder is disposed at the lower portion of the rotating member such as the crankshaft such that the oil droplets are trapped and retained in the recess portion. The oil retained in the recess portion may be supplied into the lower gear as the lubricating oil through the vibration or inclination upon start-up of the engine. This makes it possible to improve the initial lubricating performance.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
FIGS. 6(a)-6(h) represent views of the intermediate shaft holder 37, which includes
The power unit case 10 is divided into left and right half portions 10L and 10R. Each half section of the aforementioned three portions 11, 12, and 13 is integrally disposed in each of the left and right half portions 10L and 10R, respectively. That is, left half portions 11L, 12L and 13L of the crankcase, transmission case, and the cylinder integrally form the left half portion 10L of the power unit case, and right half portions 11R, 12R and 13R of the crank case, transmission case, and cylinder integrally form the right half portion 10R of the power unit case, respectively. The crankcase 11 is formed by combining the left and right half portions 11L and 11R. The transmission case 12 is formed by combining the left and right half portions 12L and 12R. In the case where the left and right portions do not have to be distinguished for making a general explanation, the reference code “L” or “R” may be omitted.
A cylinder liner 14 is applied to the inner surface of the cylinder 13. A piston 20 is slidably inserted into a cylinder hole 15 formed in the cylinder 13. A crankshaft 22 and a crank web 23 are rotatably provided at the center of the crankcase 11. A piston pin 21 of the piston 20 is connected to a crank pin 24 of the crankshaft 22 via a connecting rod 25 with end portions each rotatable with respect to the respective pins such that the crankshaft 22 rotates accompanied with the reciprocating movement of the piston 21.
A plurality of shafts for the transmission and other rotating shafts are provided within the transmission case 12. A main shaft 30 of the transmission 5 is interposed between abutting surfaces of the left and right half portions 10L and 10R. The right half portion 10R of the power unit is provided with a counter shaft 31, a shift fork support shaft 32, and a shift drum 33 in parallel with the main shaft 30. An intermediate shaft 34 is supported at an intermediate shaft holder 37 around the portion between the abutting surfaces of the left and right half portions 10L and 10R so as to rotatably support a reverse idle gear 35 via a needle bearing 36. The gear shown in
A main gallery 40 is formed in the left half portion 10L of the power unit. An oil pump 42 for supplying oil to the main gallery 40 and the like, an oil strainer 43, and an oil pan 44 are disposed at a lower portion of the transmission case 12.
The transmission case 12L is provided with a ball bearing holding portion 47 that supports the main shaft 30 for the transmission, and a needle bearing holding portion 48. Like the transmission case 12L, the transmission case 12R is provided with the ball bearing holding portion 47 and the needle bearing holding portion 48 so as to support the main shaft 30. The main gallery 40 (indicated by the dotted line in the drawing) is provided at the transmission shaft side of the cylinder arrangement. An intermediate shaft holder attachment base 38 is formed on the inner surface the transmission case 12L.
The main shaft 30 of the transmission is disposed at the lower portion of the crankshaft 22. The main shaft 30 has its one end supported at a ball bearing holding portion 47 of the transmission cases 12L and 12R via a ball bearing 49, and the other end supported at a needle bearing holding portion 48 of the transmission cases 12L and 12R via a needle bearing 50. An input gear 55 for transmission, normally in mesh with the output gear 26 of the crankshaft, is rotatably mounted on the main shaft 30. A multiplate clutch 56 is engaged adjacent to the transmission input gear 55. In the normal state, the rotation of the transmission input gear 55 driven by the crankshaft output gear 26 is transferred to the main shaft 30 via the multiplate clutch 56.
A push rod 57 is inserted into a center hole of the main shaft 30 so as to be slidably moveable in the axial direction. The push rod 57 has a left end extending to a lifter pin 58. The lifter pin 58 is connected to a lifter 60 via a ball bearing 59, and a right end of the push rod 57 abuts on a push rod drive mechanism 61. When the drive mechanism 61 is operated by an operator of the vehicle, the push rod 57 is pushed leftward to move the lifter 60 via the lifter pin 58 and the ball bearing 59. Thus, the engagement of the multiplate clutch 56 is released.
The main shaft 30 is provided with first to fourth forward drive gears M1, M2, M3 and M4, and a reverse drive gear MR. The counter shaft is provided with first to fourth forward driven gears C1, C2, C3 and C4 normally in mesh with the aforementioned forward drive gears, and a reverse driven gear CR normally in mesh with the reverse drive gear MR via the idle gear 35. The aforementioned gears may be divided into three types, that is, type (X) including M1, M2, and MR fixed to the shaft, type (Y) including C1, C2, C3, M4, and CR rotatable with respect to the shaft (immobilized in the axial direction), and type (Z) including M3 and C4 moveable in the axial direction (not rotatable about the axis).
The gear of type (Y), that is rotatable with respect to the shaft, is fixed to the shaft only when it is required to work for power transmission. For this gear, slidable engagement members 66, 67, and 68 are provided that are slidable in the axial direction but not rotatable with respect to the shaft. The slidable engagement member 66 is provided between the driven gears C1 and CR, the slidable engagement member 67 is provided between the driven gears C2 and C3. The slidable engagement member 68 is provided adjacent to the drive gear M4. The axially moveable gear C4 is provided on the outer periphery of the slidable engagement member 67, and the axially moveable gear M3 is provided on the outer periphery of the slidable engagement member 68. The slidable engagement members 66, 67, and 68 are provided with annular channels 66a, 67a, and 68a, respectively each being engaged with the shift fork described later on the outer periphery.
The shift fork support shaft 32 is provided with shift forks F1, F2, and F3 so as to be slidable in the axial direction. The shift fork F1 is engaged with the annular channel 66a of the slidable engagement member 66 of the counter shaft 31. The shift fork F2 is engaged with the annular channel 67a of the slidable engagement member 67 of the counter shaft 31, and the shift fork F3 is engaged with the annular channel 68a of the slidable engagement member 68 of the main shaft 30, respectively. Pins P provided in boss portions of the respective shift forks are engaged with guide grooves of the shift drum such that any one of the shift forks is allowed to selectively move any one of the slidable engagement members in the axial direction in response to the gear shifting operation of an operator of a vehicle. With respect to the reverse gear train, non-rotating slidable engagement member 66 moves rightward together with the shift fork F1 so as to be engaged with the rotatable reverse driven gear CR. The reverse driven gear CR is fixed to the shaft such that the power transmission from the main shaft 30 to the counter shaft 31 is allowed. The gear stage is then switched to the reverse stage.
In the state where the power transmission and gear shifting have been performed as described above, and the neutral drive selector clutch 76 is in the engagement state, the driving force applied to the counter shaft 31 is transmitted to the output shaft 65 via the gear 77 at the left end of the counter shaft, and the gear 78 at the right end of output shaft.
FIGS. 6(a)-6(h) represent views of the intermediate shaft holder 37, which includes
Referring to the top view in
The view
Positions of the three attachment bolt holes 38a formed in the intermediate shaft holder attachment surface of the intermediate shaft holder attachment base 38 and relative space thereamong shown in
The intermediate shaft holder 37 and the intermediate shaft holder attachment base 38 in
In
The present embodiment provides the effects as described below.
As the oil supply passage 37e for supplying the oil to the intermediate shaft is formed in the intermediate shaft holder 37 in parallel with the screw hole 37g for attachment to the intermediate shaft holder attachment base 38, the holes may be formed through an easy process such as punching and drilling.
(2) As the oil passage for supplying the oil to the intermediate shaft holder has the branch oil passage 41 from the main gallery 40, the length of the oil passage for supplying the oil to the intermediate shaft holder 37 may be made short, and as a result, the lubricating performance for the gear shaft is improved.
As the connecting portion of the branch oil passage 41 is provided with the orifice member 83 so as to be connected from the main gallery 40 to the intermediate shaft holder 37, the oil pressure in the main gallery 40 does not fall to an excessively low level. Thus, the quantity of the oil to be supplied to the journal bearing 46 becomes sufficient.
As the oil trapped from the rotating member of the crankshaft 22, and retained in the recess portion 37f formed in the upper surface of the intermediate shaft holder 37 is supplied to the lower gear as the lubricating oil through vibration or inclination upon start-up of the engine, The initial lubricating performance is improved.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2005-267382 | Sep 2005 | JP | national |