The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
The present invention will now be described in detail with reference to the accompanying drawings, wherein the same reference numerals will be used to identify the same or similar elements throughout the several views. It should be noted that the drawings should be viewed in the direction of orientation of the reference numerals.
The above-mentioned internal combustion engine 2 is a water-cooled V-shaped double-cylinder internal combustion engine in which cylinders are arranged to form a V-shape in the longitudinal direction. A throttle body 23 having an electronic throttle valve is arranged in a space defined between both cylinders which forms a V-bank and is connected to intake ports of the front and rear cylinders via a manifold. A crankshaft of the internal combustion engine 2 is arranged orthogonal to the vehicle advancing direction and is arranged horizontally in the lateral direction of the vehicle. A transmission shaft of the transmission 3 is arranged in parallel to the above-mentioned crankshaft 16 (
The internal combustion engine 2 is a water-cooled V-shaped double-cylinder internal combustion engine. The cylinders are arranged to form a V-shape in the longitudinal direction. The crankshaft 16 of the above-mentioned internal combustion engine 2 is arranged orthogonal to the vehicle advancing direction and is arranged horizontally in the lateral direction of the vehicle. A front balancer shaft 39A and a rear balancer shaft 39B are arranged in front of and behind the crankshaft 16 respectively. The transmission 3 is arranged behind the rear balancer shaft 39B. A front balancer 62A and a rear balancer 62B are mounted on the front balancer shaft 39A and the rear balancer shaft 39B, respectively (
A main outer shell of the power unit 1 includes a left power unit case 6, a right power unit case 7, a left unit cover 8, a right unit cover 9, a right outer protecting cover 13 shown in
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A crankshaft output gear 50 is a gear that functions in combination with a neighboring cam-type torque damper 51, and is meshed with respective balancer shaft input gears 61A, 61B (
The crankshaft output gear 50 and the cam-type torque damper 51 are mounted on a collar 52, which is engaged with the crankshaft 16 by spline fitting. The crankshaft output gear 50 is rotatably fitted on the collar 52. A concave cam 53 having an arcuate concave surface is formed on a side surface of the crankshaft output gear 50. A lifter 54 is fitted on a spline formed on an outer periphery of the collar 52 in a state that the lifter 54 is movable in the axial direction.
A convex cam 55 having an arcuate convex surface is formed on an end surface of the lifter 54. The convex cam 55 is fitted in the concave cam 53. A spring holder 56 is fixed to an end portion of the collar 52 using the spline and a retainer ring.
A coned disc spring 57 is provided between a spring holder 56 and the lifter 54 so as to bias the convex cam 55 to the concave cam 53 by the coned disc spring 57.
A torque of the crankshaft 16 is transmitted to the crankshaft output gear 50 in order of the collar 52, the lifter 54, the convex cam 55, the concave cam 53 and the crankshaft output gear 50. When an impact torque of the internal combustion engine is transmitted to the crankshaft 16, the convex cam 55 slips on a cam surface of the concave cam 53 in the circumferential direction. At the same time, the convex cam 55 gets over an inclined surface of the concave cam 53, moves in the axial direction against a biasing force of the coned disc spring 57 and absorbs the impact torque. Hence, the torque with the attenuated impact is transmitted to the balancer shafts 39A, 39B (
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A partition wall 65 is formed on a portion where the left power unit case 6 and the right power unit case 7 abut each other, thus forming a transmission chamber 67 partitioned from a crank chamber 66. “Transmission” is a general term for a plurality of devices in the inside of the transmission chamber 67. A continuously variable transmission (CVT) 85 is housed in the inside of the transmission chamber 67. The continuously variable transmission 85 is constituted of a CVT drive pulley 86, a CVT driven pulley 92 and an endless metal belt 99. Three transmission shafts, that is, the CVT drive shaft 40, the CVT driven shaft 41 and the transmission output shaft 42 are arranged in the transmission chamber 67. The CVT drive shaft 40 is rotatably supported on the left power unit case 6 and the right power unit case 7 via ball bearings 68 (not shown in the drawing), 69. The CVT driven shaft 41 is rotatably supported on the left power unit case 6 and the right power unit case 7 via ball bearings 70, 71. The transmission output shaft 42 is rotatably supported on the left power unit case 6 and the right power unit case 7 via ball bearings 72, 73.
The forward clutch 75 is mounted on a right end portion of the CVT drive shaft 40, which is sandwiched between the right power unit case 7 and the right unit cover 9. The forward clutch 75 is a hydraulic-driven-type multiple disc clutch, which transmits power applied to the CVT drive shaft 40 from the rear balancer shaft 39B at the time of starting the engine. A clutch outer 76 of the forward clutch 75 is fixed to a right end portion of the CVT drive shaft 40 by spline fitting. A clutch inner 77 of the forward clutch 75 is fitted in a boss portion of the clutch outer 76 in a relatively rotatable manner. A transmission input gear 78 is fixed to a boss portion of the clutch inner 77 and is rotated together with the clutch inner 77. The transmission input gear 78 is meshed with the balancer shaft output gear 63 of the rear balancer shaft 39B. A plurality of drive friction discs is mounted on the clutch inner 77 in a state that the drive friction discs are non-rotatable relative to the clutch inner 77 and are movable in the axial direction. A plurality of driven friction discs is mounted on the clutch outer 76 in a state that the driven friction discs are non-rotatable relative to the clutch outer 76 and are movable in the axial direction. The clutch inner 77 and the clutch outer 76 alternately overlap each other to form a group of friction discs 79. A pressure receiving plate 81 is fixed to an opening side of the clutch outer 76 in a state that the pressure receiving plate 81 is brought into contact with the group of friction discs 79. A pressurizing plate 82 pushes another side of the group of friction discs 79. The pressurizing plate 82 is movable in the axial direction. A forward clutch oil chamber 83 is formed between the clutch outer 76 and the pressurizing plate 82. A coil spring 84 is arranged close to the oil chamber 83 and pushes the pressurizing plate 82 in the direction to constantly disengage the clutch. When the internal combustion engine arrives at a predetermined rotational speed, due to a control of the forward-clutch-use solenoid valve 135, low-pressure engine oil is supplied to a forward-clutch oil chamber 83. Hence, the pressurizing plate 82 is pushed against a biasing force of the coil spring 84, whereby the forward clutch 75 is engaged.
A CVT drive pulley 86 is arranged at a portion of the CVT drive shaft 40 sandwiched between the left and right power unit cases 6, 7. The drive pulley 86 is constituted of a drive pulley fixed half body 87 and a drive pulley movable half body 88. The fixed half body 87 is integrally formed with the CVT drive shaft 40 and hence, the fixed half body 87 is not movable in the axial direction and is not rotatable relative to the CVT drive shaft 40. The drive pulley movable half body 88 is mounted on a right side of the drive pulley fixed half body 87. The movable half body 88 is mounted on the CVT drive shaft 40 using a key 89 in a state that the movable half body 88 is not rotatable relative to the CVT drive shaft 40, but is movable in the axial direction. A CVT drive pulley oil chamber 91 is formed between the movable half body 88 and the partition plate 90. An oil pressure of oil for continuously variable transmission is configured to be applied to the oil chamber 91. A distance between the fixed half body 87 and the movable half body 88 is controlled by adjusting the oil pressure of the oil for continuously variable transmission applied to the oil chamber 91 by way of a hydraulic control valve unit 136. When the pressure in the oil chamber 91 becomes high, the drive pulley movable half body 88 is pushed in the direction to make the drive pulley movable half body 88 approach the drive pulley fixed half body 87.
A CVT driven pulley 92 is formed on a portion of the CVT driven shaft 41 sandwiched between the left and right power unit cases 6, 7. The driven pulley 92 is constituted of a driven pulley fixed half body 93 and a driven pulley movable half body 94. The fixed half body 93 is integrally formed with the CVT driven shaft 41. Accordingly, the fixed half body 93 is not movable in the axial direction and is not rotatable relative to the CVT driven shaft 41. The driven pulley movable half body 94 is mounted on the left side of the driven pulley fixed half body 93. The movable half body 94 is mounted on the CVT driven shaft 41 using a key 95 (not shown in the drawing) in a state that the movable half body 94 is not rotatable relative to the CVT drive shaft 41, but is movable in the axial direction. A CVT driven pulley oil chamber 97 is formed between the movable half body 94 and a fixed end plate 96. The oil pressure of oil for the continuously variable transmission is configured to be applied to the oil chamber 97. A distance between the fixed half body 93 and the movable half body 94 is controlled by adjusting the oil pressure of the oil for the continuously variable transmission applied to the oil chamber 97 by way of the hydraulic control valve unit 136. A coil spring 98 is arranged in the oil chamber 97 and constantly pushes the driven pulley movable half body 94 in the direction which makes the driven pulley movable half body 94 approach the driven pulley fixed half body 93. When the pressure in the oil chamber 97 becomes high, the driven pulley movable half body 94 is pushed in the direction which makes the driven pulley movable half body 94 further approach the driven pulley fixed half body 93.
An endless metal belt 99 extends between the CVT drive pulley 86 and the CVT driven pulley 92 so as to transmit the rotation of the CVT drive pulley 86 to the CVT driven pulley 92. When a distance between the movable half body and the fixed half body is large, a winding radius of the endless metal belt 99 becomes small, while when the movable half body approaches the fixed half body, the winding radius of the endless metal belt 99 becomes large. When a winding radius of the endless metal belt 99 on the drive-pulley 86 side is small and the winding radius of the endless metal belt 99 on the driven-pulley 92 side is large, the rotational speed is decreased, while when the winding radius of the endless metal belt 99 on the drive-pulley-86 side is large and the winding radius of the endless metal belt 99 on the driven-pulley 92 side is small, the rotational speed is increased.
A start clutch 101 is formed on a right side of the CVT driven pulley 92. The start clutch 101 is provided for disconnecting the power transmission from the CVT driven shaft 41 to the transmission output shaft 42. A clutch outer 102 of the start clutch 101 is fixed to the CVT driven shaft 41. In the inside of the clutch outer 102, a clutch inner 103 is mounted on the CVT driven shaft 41 by way of a ball bearing 104 and a needle bearing 105 in a state that the clutch inner 103 is rotatable relative to the CVT driven shaft 41. A plurality of drive friction discs is mounted on the clutch outer 102 in a state that the drive friction discs are not rotatable relative to the clutch outer 102, but is movable in the axial direction, while a plurality of driven friction discs is mounted on the clutch inner 103 in a state that the driven friction discs are not rotatable relative to the clutch inner 103, but is movable in the axial direction. The drive friction discs and the driven friction discs alternately overlap each other to form a group of friction discs 106. A pressure receiving plate 108 is fixed to an opening end of the clutch outer 102 in a state that the pressure receiving plate 108 is brought into contact with the group of friction discs 106. A pressurizing plate 109 pushes another side of the group of friction discs. The pressurizing plate 109 is movable in the axial direction. A start clutch oil chamber 110 is formed between the clutch outer 102 and the pressurizing plate 109. Oil pressure of the oil for the continuously variable transmission is configured to be applied to the start clutch oil chamber 110. A coil spring 111 is arranged close to the start clutch oil chamber 110 and pushes the pressurizing plate 109 in the direction to constantly disconnect the clutch. When the oil pressure of the oil for the continuously variable transmission is applied to the pressurizing plate 109 by way of the hydraulic control valve unit 136, the pressurizing plate 109 is pushed against-the biasing force of the coil spring 111 thus engaging the start clutch 101.
A CVT output gear 112 having a small diameter is integrally formed with a boss portion of the clutch inner 103. The CVT output gear 112 is meshed with an output shaft gear 114 having a large diameter which is mounted on a right end of the transmission output shaft 42 by spline fitting. When the start clutch 101 is engaged, a rotational speed of the CVT driven shaft 41 is decreased and is transmitted to the transmission output shaft 42. A bevel gear 115 is integrally formed on a left end of the transmission output shaft 42. Furthermore, a bevel gear 116 is also integrally formed on a front end of the connection shaft 43 and is meshed with the bevel gear 115 of the transmission output shaft 42. A spline 117 is formed on an end portion of the connection shaft 43 to be connected with an extension shaft for driving rear wheel (not shown in the drawing) by the spline 117. By way of these shafts, a metal belt and gears, a rotational output of the crankshaft 16 is transmitted to the rear wheel.
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The high-pressure oil pump 128 is rotatably driven by a drive chain 132 that extends between and is wound around a drive sprocket 129 and a driven sprocket 131. The drive sprocket 129 is mounted on the CVT driven shaft 41 and the driven sprocket 131 is mounted on the high-pressure oil pump shaft 130. The high-pressure oil pump 128 sucks up the oil for the continuously variable transmission from an oil pan (not shown in the drawing) in the lower portion by way of an oil strainer (not shown in the drawing), and feeds the oil to the CVT drive pulley movable half body 88, the driven pulley movable half body 94, the endless metal belt 99 and the start clutch 101 by way of the hydraulic control valve unit 136. The oil pans for both pumps are separately provided so that respective oils are not mixed. The oil for the continuously variable transmission is supplied to the oil chamber 91 of the drive pulley movable half body 88 and the oil chamber 97 of the driven pulley movable half body 94 and drives the respective movable half bodies. Furthermore, the oil for the continuously variable transmission is supplied to the oil chamber 110 of the start clutch 101 and is used for driving the pressurizing plate 109. The oil for the continuously variable transmission has a function of enhancing a friction force compared to the engine oil. Hence, it is possible to prevent a slippage at a contact portion between the endless metal belt 99 and the drive pulley 86 and at a contact portion between the endless metal belt 99 and the driven pulley 92. The oil for the continuously variable transmission is, in addition to the above-mentioned purposes, used for lubrication of the inside of the transmission chamber.
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By housing the forward clutch 175 in the inside of the transmission chamber 67, the actuation and the lubrication of this clutch 175 are performed using oil for the continuously variable transmission by way of a hydraulic control valve unit 137 in the same manner as other devices arranged in the inside of the transmission chamber 67. Accordingly, one solenoid valve is added to the hydraulic control valve unit 137. The lubrication of the transmission input gear 178, which remains outside the transmission chamber 67, is performed using engine oil in the same manner as the case explained in conjunction with the first embodiment. When the internal combustion engine reaches a predetermined rotational speed or more, high-pressure oil for continuously variable transmission is supplied to a forward clutch oil chamber 183 by controlling the hydraulic control valve unit 137. Hence, a pressurizing plate 182 is pushed against a biasing force of a coil spring 184, thus engaging the forward clutch 175.
The embodiments explained in detail heretofore can obtain following advantageous effects.
(1). It is possible to arrange the gear-change-use control device at the optimum position while suppressing an increase in the size of the power unit.
(2). With the use of the gear-change-use control device and the clutch-use control device, it is possible to perform the proper gear change.
(3). It is possible to efficiently arrange two units in a compact form.
(4). It is possible to control the gear-change-use control device based on the oil pressure.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2006-270115 | Sep 2006 | JP | national |