The present invention relates to a transmission.
Conventionally, a manual transmission is known, including shift forks to be swung by the axial movement of a transmission shaft, to select a gear corresponding to a shift position (Patent Literature 1).
Another known transmission includes shift forks each with a protrusion to be pressed and swung by a protrusion of a shaft, and a shaft twisting mechanism which sets, for each shift fork, a different axially twisting angle between the protrusion of the shaft and the protrusion of the shift fork. Thereby, a shift fork to drive can be selected according to the twisting angle. In this case, the twisting angle of the shaft depends on the select position.
Still another known transmission includes a shaft having a protrusion and a shift fork having a protrusion. At least one of the protrusions has an inclined face or a taper in order to reduce the interference between the relative movement of the protrusions at the time of a gear change for changing both of the shift position and the select position.
Patent Literature 1: Japanese Patent Application Laid-open No. 2012-127407
However, due to the inclined face or the taper of the protrusion, it becomes necessary to additionally form a corner or a step on either of the contact face of the protrusion of the shaft and that of the shift fork, decreasing the area of the contact faces, which is not preferable.
An object of the present invention is, for example, to provide a transmission including a shift fork with a protrusion to be pressed and swung by a protrusion of a shaft, in which the the protrusions of the shaft and the shift fork properly contact each other at their contact faces.
A transmission of the present invention comprises: a case; a first shaft which is housed in the case and rotatably supported by the case; a plurality of gears which is housed in the case and rotatably provided relative to the first shaft; a movable element configured to rotate together with the first shaft in the case and to be movable in an axial direction of the first shaft, and selectively couples one of the gears with the first shaft to be rotatable together; a second shaft which is movably supported by the case in the axial direction and rotatable around a shaft center, and moved to two shift positions in the axial direction at each of select positons around the shaft center; a shift fork which is swingably supported by the case and moves the movable element in the axial direction in accordance with a motion of the second shaft to the two shift positions; two first protrusions which are provided on the second shaft and spaced apart from each other in the axial direction; and a second protrusion which is provided on the shift fork, and when the second shaft is in one of the select positions, is positioned between the two first protrusions and overlaps with the first protrusions viewed from the axial direction, wherein a protruding direction of the first protrusions and a protruding direction of the second protrusion are orthogonal to a swinging center of the shift fork when viewed in the axial direction, the second protrusion protrudes from the shift fork toward the swinging center, the second shaft is positioned between the second protrusion and the swinging center.
In the transmission according to the present invention, the relatively moving direction of the first protrusions and the second protrusion along with the swing of the shift fork and the relatively moving direction of the first protrusions and the second protrusion along with the twist (rotation) of the second shaft are approximately orthogonal to each other. If the relatively moving direction of the first protrusions and the second protrusion along with the swing of the shift fork and the relatively moving direction thereof along with the twist (rotation) of the second shaft are parallel to each other, in order to reduce the interference between the relatively moving first protrusions and second protrusion at the time of the gear change for changing both the select position and the shift position, it may become necessary to narrow at least either of the contact faces of the first protrusions and the contact faces of the second protrusion in the relative moving direction, and add a corner or a step that bends in the relatively moving direction. In contrast, according to the present invention, the relatively moving direction of the first protrusions and the second protrusion along with the swing of the shift fork and the relatively moving direction of the first protrusions and the second protrusion along with the twist (rotation) of the second shaft are approximately orthogonal to each other. In this case, in order to reduce the interference between the first protrusions and the second protrusion relatively moving when both the select position and the shift position change, either of the contact faces of the first protrusions and the contact faces of the second protrusion has only to be narrowed in a direction intersecting with the relatively moving direction thereof along with the swing of the shift fork. This eliminates the necessity for adding, to the contact faces of the first protrusions and the second protrusion, the corners or the steps that bend in the relatively moving direction of the first protrusions and the second protrusion along with swing of the shift fork. Thus, according to the present invention, the first protrusions and the second protrusion can properly contact each other at their contact faces. Furthermore, this enables, for example, more compact placement of the shift fork and the second shaft than when the second shaft is provided on the opposite side of the swinging center of the shift fork.
In the transmission, the second protrusion is positioned approximately in a center of the shift fork in an axial direction of the swinging center. Thus, for example, as compared with the second protrusion provided eccentrically in the axial direction of the swinging center of the shift fork, the shift fork can be swung in a balanced manner. Thereby, for example, the movable element can be moved more stably in the axial direction of the first shaft by the swinging of the shift fork.
In the transmission, the second protrusion has two faces facing the two first protrusions, and the two faces configured to be curved in an axial direction of the swinging center. Thus, for example, by the two faces, the second protrusion and the first protrusions can be inhibited from wearing off.
The transmission comprises: a first component which is coupled to the second shaft and provided with one of the two first protrusions; and a second component which is coupled to the second shaft and provided with the other of the two first protrusions. Thus, for example, as compared with the two first protrusions branched from the same root, the first protrusions can be decreased in size without the root, which can make the transmission more compact in size.
An exemplary embodiment of the present invention is hereinafter disclosed. A structure of the following embodiment, and operations, results, and effects obtained by the structure are merely exemplary. The present invention can be achieved by other structures than the structure disclosed in the following embodiment. The present invention can attain at least one of the various effects obtained by the structure.
As illustrated in
The shift lever 2 is movably supported by the case 1 in an approximately H-shaped shift pattern, as illustrated in
The transmission 100 is provided with a select position for selecting a reverse (R) shift, a select position for selecting first-second speed shifts, a select position for selecting third-fourth speed shifts, and a select position for selecting fifth-sixth speed shifts in parallel to each other at intervals in the Y direction. The R shift is provided in the same direction as the first speed shift of the first-second speed shifts (upper side in
The shift lever 2 is connected to the shift and select shaft 4 illustrated in
As illustrated in
The counter shaft 5 is positioned on the opposite side of the output shaft 3 and the input shaft 6 in the Z direction (the lower side in
The output shaft 3 is positioned between the shift and select shaft 4 and the counter shaft 5 spaced apart from each other in the Z direction. The output shaft 3 is supported rotatably by the case 1. The gears 10 to 12 are supported by the output shaft 3 so as to be relatively rotatable through, for example, a bearing. The output shaft 3 may be also called a main shaft.
The movable element 8 is supported by the output shaft 3 by, for example, spline coupling. Specifically, the movable element 8 rotates together with the output shaft 3. The movable element 8 is movably supported by the output shaft 3 in the X direction (axial direction). The movable element 8 is positioned between the two adjacent gears 11 and 12 in the X direction, as illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Each base 91 includes the first protrusion 92 at one end in the Z direction (upper end in
In the present embodiment, the coupling member 9 each include, for example, a first component 9A and a second component 9B. In the present embodiment, the first component 9A is provided with one of the two first protrusions 92 and 92, and the second component 9B is provided with the other of the two first protrusions 92 and 92. With one component including the two first protrusions 92 and 92, for example, different components with the two protrusions 92 and 92 at different spacings may be required for the shift forks 7 having different specifications such as the size and shape of the second protrusion 74. In this regard, the present embodiment includes the first component 9A provided with one of the first protrusions 92 and the second component 9B provided with the other, which can increase the degree of freedom in setting the distance between the two first protrusions 92 and 92. Thus, for example, the components can be commonly used for the shift forks 7 having different specifications such as the size and shape of the second protrusion 74.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
While the movable element 8 is in the neutral position P0, as illustrated in
As described above, in the present embodiment, for example, the transmission 100 includes the case 1; the output shaft 3 (first shaft) which is housed in the case 1 and rotatably supported by the case 1; the gears 10 to 12 which are housed in the case 1 and rotatable relative to the output shaft 3; the movable elements 8 which rotate together with the output shaft 3 and are movable in the X direction (axial direction of the output shaft 3) in the case 1, and selectively couple one of the gears 10 to 12 with the output shaft 3 to rotate them together; the shift and select shaft 4 (second shaft) which is movably supported by the case 1 in the X direction and rotatable around the center Ax, and moved to the two shift positions in the X direction at each of the select positons around the center Ax; the shift forks 7 which are swingably supported by the case 1 and move the movable elements 8 in the X direction along with the motion of the shift and select shaft 4 to the two shift positions; the two first protrusions 92 and 92 which are provided on the shift and select shaft 4 (one) and spaced apart from each other in the X direction; and the second protrusion 74 which is provided on the shift fork 7 (the other) and when the shift and select shaft 4 is in one of the select positions, is positioned between the two first protrusions 92 and 92 and overlaps with the first protrusions 92 and 92 viewed from the X direction. The protruding direction of the first protrusions 92 and 92 and the protruding direction of the second protrusion 74 are set to the Z direction that is orthogonal to the swinging center C of the shift fork 7 as viewed in the X direction. That is to say, the first protrusions 92 and 92 and the second protrusion 74 protrude in the Z direction from the shift and select shaft 4 and the shift fork 7 respectively, as viewed in the X direction.
Thus, according to the present embodiment, the relatively moving direction of the first protrusions 92 and the second protrusion 74 along with the swing of the shift fork 7 and the relatively moving direction of the first protrusions 92 and the second protrusion 74 along with the twist (rotation) of the shift and select shaft 4 are approximately orthogonal to each other. If the relatively moving direction of the first protrusions 92 and the second protrusion 74 along with the swing of the shift fork 7 and the relatively moving direction thereof along with the rotation (twist) of the shift and select shaft 4 are parallel to each other, in order to reduce the interference between the first protrusions 92 and second protrusion 74 relatively moving at the time of gear changing for changing both the select position and the shift position, it may be necessary to narrow at least either of the contact faces of the first protrusions 92 and the contact faces of the second protrusion 74 in the relatively moving direction, and add, thereto, a corner or a step that bends in the relatively moving direction. In contrast, according to the present embodiment the relatively moving direction of the first protrusions 92 and the second protrusion 74 along with the swing of the shift fork 7 and that of the first protrusions 92 and the second protrusion 74 along with the twist (rotation) of the shift and select shaft 4 are approximately orthogonal to each other. In order to reduce the interference between the first protrusions 92 and second protrusion 74 relatively moving when both the select position and the shift position change, either of the contact faces of the first protrusions 92 and the contact faces (faces 74a, 74b) of the second protrusion 74 has only to be narrowed in a direction intersecting with the relative moving direction of the first protrusions 92 and the second protrusion 74 along with the swing of the shift fork 7. This eliminates the necessity for adding, to the contact faces of the first protrusion 92 and the second protrusion 74, the corner or the step that bends in the relatively moving direction of the first protrusions 92 and the second protrusion 74 along with the swing of the shift fork 7. Thus, according to the present embodiment, the contact faces of the first protrusions 92 of the shift and select shaft 4 can properly contact the contact faces (faces 74a, 74b) of the second protrusion 74 of the shift fork 7. In the present embodiment the shift and select shaft 4 includes the first protrusions 92 and the shift fork 7 includes the second protrusion 74; however, the shift fork 7 may include the first protrusions 92 and the shift and select shaft 4 may include the second protrusion 74.
In addition, in the present embodiment, for example, the second protrusion 74 is positioned approximately in the center of the shift fork 7 in the axial direction (Y direction) of the swinging center C. Thus, according to the present embodiment, for example, the shift fork 7 can be swung in a balanced manner, as compared with the one including the second protrusion 74 eccentrically in the axial direction (Y direction) of the swinging center C of the shift fork 7. Thus, by the swinging of the shift fork 7, for example, the movable element 8 can be more stably moved in the axial direction (X direction) of the output shaft 3.
Moreover, in the present embodiment, for example, the second protrusion 74 has the two faces 74a and 74b facing the two first protrusions 92 and 92, and the two faces 74a and 74b are curved faces. That is to say, the two faces 74a and 74b are curved when viewed in the axial direction (Y direction) of the swinging center C. Thus, according to the present embodiment, for example, owing to the two faces 74a and 74b, the second protrusion 74 and the first protrusions 92 can be inhibited from wearing off.
In the present embodiment, for example, the shift fork 7 is provided with the second protrusion 74 and the shift and select shaft 4 is positioned between the second protrusion 74 and the swinging center C of the shift fork 7. That is, according to the present embodiment, for example, the shift fork 7 and the shift and select shaft 4 can be more compactly disposed in the case 1 than when the shift and select shaft 4 is provided on the opposite side of the swinging center C of the shift fork 7.
The present embodiment includes, for example, the first component 9A which is coupled to the shift and select shaft 4 and is provided with one of the two first protrusions 92 and 92, and the second component 9B which is coupled to the shift and select shaft 4 and is provided with the other of the two first protrusions 92 and 92. Thus, for example, as compared with the two first protrusions 92 and 92 branched from the same root, the present embodiment can omit the root and decrease the size of the first protrusions 92 and 92 (coupling member 9). As a result, the transmission 100 can be made more compact in size. In addition, as compared with one component provided with the two first protrusions 92 and 92, the degree of freedom in setting the distance between the two first protrusions 92 and 92 can be increased. This, for example, allows the common use of components for different shift forks 7 having different specifications including the size and shape of the second protrusion 74.
In the present embodiment, for example, the first protrusions 92 each include the two corners 92a and 92b facing the second protrusion 74, and the two corners 92a and 92b are chamfered. According to the present embodiment, for example, it is hence possible to reduce the interference between the first protrusions 92 and the second protrusion 74 relatively moving at the time of the gear change for changing both the shift position and the select position.
In addition, in the present embodiment, for example, the shift and select shaft 4 is provided with the recess 4a that is depressed away from the second protrusion 74. According to the present embodiment, for example, it is made possible to dispose the shift and select shaft 4 and the second protrusion 74 closer to each other. This can, for example, make the transmission 100 more compact in size.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions. The present invention can be achieved by other structures than that disclosed in the above embodiment, and can attain various effects (including a secondary effect) by the fundamental structure (technical feature). The specification of each component (structure, kind, direction, shape, size, length, width, thickness, height, number, arrangement, position, material, and the like) can be changed as appropriate.
1 CASE
3 OUTPUT SHAFT (FIRST SHAFT)
4 SHIFT AND SELECT SHAFT (SECOND SHAFT)
7 SHIFT FORK
8 MOVABLE ELEMENT
9A FIRST COMPONENT
9B SECOND COMPONENT
10 to 12 GEAR
74 SECOND PROTRUSION
74
a,
74
b FACE
92 FIRST PROTRUSION
Ax CENTER
C SWINGING CENTER
X AXIAL DIRECTION OF CENTER Ax
Y AXIAL DIRECTION OF SWINGING CENTER C
Z RADIAL DIRECTION OF SWINGING CENTER C
Number | Date | Country | Kind |
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2015-088805 | Apr 2015 | JP | national |
This application is national stage application of International Application No. PCT/JP2016/062680, filed Apr. 21, 2016, which designates the United States, incorporated herein by reference, and which claims the benefit of priority from Japanese Patent Application No. 2015-088805, filed Apr. 23, 2015, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/062680 | 4/21/2016 | WO | 00 |