Patent Application
20230150860
The context of the present application is that of transparent low-expansion lithium aluminosilicate (LAS) glass-ceramics containing a β-quartz solid solution as the main crystalline phase. More specifically, the present relates to:
Transparent glass-ceramics — of the lithium aluminosilicate (LAS) type, containing a β-quartz solid solution as the main crystalline phase — have been in existence for more than 25 years. They have been described in numerous patent documents, including Patent US 5 070 045 and Patent Application WO 2012/156444. In particular, they are used as a constituent material for cooking plates, cooking utensils, microwave oven floors, chimney glass, chimney inserts, stove windows and oven doors (especially pyrolysis and catalytic), and fire protection glass.
In order to obtain such glass-ceramics (more precisely, to remove gaseous inclusions in the mass of the precursor molten glass), conventional refining agents, As2O3 and/or Sb2O3, have long been used. In view of the toxicity of these two elements and the increasingly strict regulations in force, it was decided to discontinue the use of these (toxic) refining agents in the manufacture of precursor glass. For environmental reasons, the use of halogens such as F and Br, which could have at least partly replaced the conventional refining agents As2O3 and Sb2O3, is also no longer desired. SnO2 has been proposed as an alternative refining agent (see in particular the teaching from Patent Documents US 6 846 760, US 8 053 381, WO 2012/156444, US 9 051 209 and US 9 051 2010). It is increasingly being used. However, at a similar refining temperature, it is less efficient than As2O3. In general, and therefore particularly in the context of using SnO2 as a refining agent, to facilitate refining, it is interesting to have glasses (precursors) with low viscosities at high temperature.
With reference to the heating means associated with such cooking plates (radiant heating means or induction heating means), the requirements as to the values of the coefficient of (linear) thermal expansion (CTE) of the material constituting said plates are more or less severe:
Currently, manufacturers are very commonly using the same types of glass-ceramics for these different types of heating. However, there is a need to have specific materials for the plates used with induction heaters which are becoming more and more popular. These developments are moving in two directions:
Lithium is one of the main constituents of these glass-ceramics (of the lithium aluminosilicate (LAS) type, transparent, containing a β-quartz solid solution as the main crystalline phase). At present, it is present in the composition of these glass-ceramics, generally at contents of 2.5 to 4.5%, more generally at contents of 3.6 to 4.0%, by mass (expressed as Li2O). It acts essentially as a constituent of the β-quartz solid solution. It allows low or even zero CTE values to be obtained in glass-ceramics. It is a particularly effective melting agent for precursor glass (its impact can be measured especially on viscosity at high temperature). Today, the supply of lithium is more uncertain than in the past. In any case, this element is more expensive. The explanation for the recent pressure on the availability and price of lithium lies in the growing demand for lithium in the development of lithium batteries. It is therefore interesting to limit its content while retaining properties similar to precursor glasses in order to ensure compatibility with the manufacturing process and properties appropriate to glass-ceramics.
For aesthetic reasons, it is also desirable that the plates, even if transparent, do not show the elements that are placed underneath, such as the inductors, the electrical wiring and the control and monitoring circuits of the cooking device. An opacifier may be deposited on the underside of the plates or the material of which the plates are made may be strongly colored. In the latter case, a minimum level of transmission must still be maintained so that the display, indicated by light emitted by LEDs placed under the plate, is visible.
Glass-ceramics are generally colored with the help of V2O5 present in the constituent material: the resulting materials are very strongly colored and appear black in reflection and generally have a significant visible transmission (Y) (>5% for a 4 mm thick material) in the orange-red part of the visible spectrum (>600 nm). Consequently, these glass-ceramics are very well suited for red LEDs. However, blue and white LEDs are becoming increasingly popular and their use requires an adapted transmission curve of glass-ceramics.
The prior art has already described precursor glass-ceramics (of the lithium aluminosilicate (LAS) type, transparent, containing a β-quartz solid solution as the main crystalline phase) as well as the associated glass-ceramics, which have compositions with various lithium contents. For example:
The question of the transmission of light emitted by white or blue diodes has been addressed in several ways. The patents below present different solutions:
Therefore, there remains a need to find novel, inexpensive glass-ceramics that can be used as cooking plates in combination with induction heating, possibly with radiant heating, and that can let through the light of white LEDs. In order to facilitate the manufacturing process and to make it economical, it is desirable that the coloring of these new glass-ceramics should depend little or not at all on redox conditions and that the addition of reducing elements should be avoided, as well as the use of expensive raw materials. The use of MoO3 is therefore not desirable. Similarly, the visibility of white light should be obtained without the addition of opacifiers or filters.
It is also highly desirable that the precursor glasses of said glass-ceramics should have properties similar to those of the precursor glasses of the glass-ceramics manufactured to date, so that the industrial process is very easily transposable.
In order for the light emitted by the LED to appear white through the glass-ceramic plate, it is necessary that:
Since the transmission of a glass-ceramic cannot be perfectly constant throughout this wavelength range, it is desirable that, in order for the light emitted by the LED to appear white through the glass-ceramic, the transmission curve of the glass-ceramic should be such that the color of the LED seen through the plate is close to the Planckian locus.
The specifications for the glass-ceramics in question are set out below:
It is furthermore highly desirable that said precursor glass can be transformed into glass-ceramic in a short time (< 3 hours) and that said precursor glass has an (electrical) resistivity, at a viscosity of 30 Pa.s, of less than 50 Ω.cm (preferably less than 20 Ω.cm). The person skilled in the art conceives (in consideration of the composition of glass-ceramics set out below) that obtaining this latter property, which is opportunely required for precursor glass, does not pose any particular difficulties.
The inventors have established the existence of glass-ceramics (of the lithium aluminosilicate (LAS) type, containing a β-quartz solid solution as the main crystalline phase), the composition of which therefore contains little lithium (maximum 3.3% by mass of Li2O) and which meet the above specifications without the use of V2O5 as a coloring agent. This has been achieved by using a precise mixture of CoO, Fe2O3 and TiO2. Indeed, the increase in TiO2 content to the detriment of ZrO2 allowed a significant decrease of transmission in the 550-650 nm range. Surprisingly, this significant decrease of transmission is only observed in glass-ceramics with limited Li2Ocontent. The presence of CoO on its side makes possible to keep a sufficient transmission in the blue and that of Fe2O3 allows the decrease of the total transmission. The color of the glass-ceramics depends little on the redox state of the glass.
Said glass-ceramics constitute the first subject matter of the present application. Characteristically, these glass-ceramics have the following composition, expressed in percentages by weight of oxides:
In order to obtain a CTE in the +/- 6×10-7K-1 range (25-700° C.) compatible with radiant heating, these glass-ceramics have the following preferred composition range for some of the elements, expressed in percentages by weight of oxides:
With regard to each of the ingredients, entering (or likely to enter) in the indicated contents (the extreme values of each of the ranges indicated (main ranges and “sub-ranges”, advantageous, preferred: see above and below) forming an integral part of said ranges), in the composition indicated above, the following can be specified. For all intents and purposes, it is recalled that the percentages indicated are percentages by weight.
SiO2 (60-67.5%): the SiO2 content (≥ 60%) must be suitable for obtaining a precursor glass (of the glass-ceramic) of sufficient viscosity to guarantee a minimum viscosity value at the liquidus. The SiO2 content is limited to 67.5%, since the higher the SiO2 content, the higher the viscosity at high temperature of the glass and thus the more difficult it is to melt. Preferably, the SiO2 content is between 60 and 66% (inclusive). More preferably, in particular in the absence of P2O5, the SiO2 content is between 62 and 67.5% (inclusive), still more preferably between 62.5 and 66% (inclusive). Indeed when P2O5 is present, it is possible to use a lower amount of SiO2, such as a SiO2 content of between 60 and 62% (inclusive).
P2O5 (0-3%): this element may be present. To be effective, when it is present, it is generally at least 0.5%. Phosphorus can enter in the crystals of β-quartz solid solution. It contributes to obtain a low CTE. In an amount of at least 1.5 wt%, preferably 2%, it allows to reach CTE lower or equal to 6×10-7K-1 (25-700° C. ). As a substitute for SiO2, P2O5 makes it possible to lower the liquidus temperature, particularly in the case of a high ZnO content (i.e. > 2.5%). Advantageously, to obtain a significant effect on the liquidus temperature, P2O5 is present at a content between 1% and 3% (inclusive). In particular to obtain a CTE in the +/- 6×10-7K-1 range (25-700° C.) compatible with radiant heating, P2O5 is present at a content between 1.5% and 3% (inclusive). However, when it is present in a too high amount, it has been observed that transmission increases. It may incidentally be noted that, in the absence of any addition of P2O5, it may be found in the composition of the glass (added as an impurity in at least one of the raw materials used or in the cullet (of glass and/or glass-ceramic) used), in trace amounts, generally in a maximum content of 1000 ppm (0.1%).
Al2O3 (18-22%): Al2O3 is a constituent of β-quartz crystals. Excessive amounts of Al2O3 (> 22%) make the composition more suitable for devitrification (into mullite or other crystals), which is undesirable. On the other hand, too small amounts of Al2O3 (< 18%) are unfavorable to nucleation and the formation of small β-quartz crystals. An Al2O3 content of 19% to 21% (inclusive) is advantageous. In glasses containing P2O5, the CTE decreases if the Al2O3 level decreases. Therefore in this case an Al2O3 content of 18% to 20% (inclusive) is advantageous, in particular to obtain a CTE in the +/- 6×10-7K-1 range (25-700° C.) compatible with radiant heating.
Li2O (2.5 - 3.3%): Li2Ois one of the constituent elements of β-quartz crystals. Thermal expansion decreases as its content increases. If the Li2O content is higher than 3.3%, the TiO2-induced coloration is not sufficient and the transmission criteria are not met. It is easiest to meet the transmission criteria if Li2Ois lower than 3%. For reasons of cost, a maximum content of 3% is also advantageous. However, a minimum content of 2.5 is necessary in order to maintain satisfactory CTE characteristics. In order to obtain a CTE in the +/-6×10-7K-1 range (25-700° C.) compatible with radiant heating, an Li2O content of 2.7% to 3% (inclusive) is advantageous, in particular in glasses containing P2O5.
In order to obtain a satisfactory CTE, the condition: (0.74 MgO + 0.19 BaO + 0.29 SrO + 0.53 CaO + 0.48 Na2O + 0.32 K2O) / Li2O < 0.8 must also be met. In order to obtain a CTE in the +/- 6×10-7K-1 range (25-700° C.) compatible with radiant heating, the condition (0.74 MgO + 0.19 BaO + 0.29 SrO + 0.53 CaO + 0.48 Na2O + 0.32 K2O) / Li2O< 0.7 has to be met, in particular in glasses containing P2O5.
MgO (0-1.5%) and ZnO (1-3.5%): the inventors obtained the desired result by using ZnO and optionally also MgO in the amounts indicated. Magnesium and zinc can substitute for lithium in β-quartz solid solution crystals.
MgO (0-1.5%): this element may be present. To be effective, when it is present, it is generally at least 0.1%, in particular at least 0.3%. This element reduces the viscosity of the precursor glass at high temperature. It has less of an impact on devitrification than ZnO (see below) but it greatly increases the CTE of the glass-ceramic. For this reason its content, when present, is limited to 1.5%. When present, it is advantageously between 0.1% and 1.4% (inclusive), particularly between 0.1% and 1.37% (inclusive), more particularly between 0.1 and 1.35% (inclusive), even more particularly between 0.1% and 1.3% (inclusive). In any case, the condition (0.74 MgO + 0.19 BaO + 0.29 SrO + 0.53 CaO + 0.48 Na2O + 0.32 K2O) / Li2O< 0.8 must be respected. In order to obtain a CTE in the +/- 6×10-7K-1 range (25-700° C.) compatible with radiant heating, the condition: (0.74 MgO + 0.19 BaO + 0.29 SrO + 0.53 CaO + 0.48 Na2O + 0.32 K2O) / Li2O< 0.7 has to be met, in particular in glasses containing P2O5.
ZnO (1-3.5%): this element also makes it possible to reduce the viscosity of the precursor glass at high temperature. Compared to Li2O, it increases the CTE of the glass-ceramic, but this is moderate, which makes it possible to obtain glass-ceramics with CTEs lower than 14×10-7K-1 between 25 and 700° C. In too large amounts, it causes unacceptable devitrification.
TiO2 (3.1-5%): In addition to the effect on the transmission described above, TiO2 allows nucleation in association with ZrO2: these two elements allow the formation of a large number of nuclei and the formation of small size β-quartz crystallites. The formation of a large amount of β-quartz crystallites is key to obtaining the required CTE while the small size of the crystallites results in a transparent material. A too high TiO2 content makes it difficult to obtain a transparent glass-ceramic because the transformation into β-spodumene becomes very fast and difficult to control and haze increases. Advantageously, the TiO2 content is between 3.2 and 5% (inclusive)
ZrO2 (0.4 - 1.3%): ZrO2 must be present. The comparative example F shows the effect of the absence of this element. As indicated above ZrO2, together with TiO2, allows the nucleation of the precursor glass and the formation of a transparent glass-ceramic. The joint presence of the two elements allows an optimization of the nucleation. Due to the relatively low ZrO2 content, relatively low liquidus temperatures (and high liquidus viscosity) are obtained, which is advantageous for manufacturing. In amounts of more than 1.3% the transmission of the glass-ceramic becomes too high and its color unacceptable. In too large amounts, ZrO2 also leads to unacceptable devitrification. ZrO2 is advantageously present at a content between 0.4 wt% and 1.3% (inclusive), very advantageously present at a content between 0.5 wt% and 1.3% (inclusive), in particular present at a content between 0.5 wt% and 1% (inclusive).
BaO (0-4%), SrO (0-4%), CaO (0-2%), Na2O (0-1%) and K2O (0-1%):
It can be noted that SrO is generally not present as an added raw material. In such a context (of SrO not present as an added raw material), if SrO is present, it is only in unavoidable trace amounts (< 100 ppm), brought as an impurity in at least one of the raw materials used or in the cullet (of glass and/or glass-ceramic) used.
Coloring agents: the required transmission has been obtained by adding CoO (0.02 - 0.1% inclusive) and Fe2O3 (0.05% - 0.25% inclusive, advantageously 0.05 - 0.15% inclusive). CoO allows getting the required transmission in the blue while Fe2O3 tends to decrease the overall transmission and to give a yellow/orange hue. The person skilled in the art will know how to adjust the respective amounts of CoO and Fe2O3 to optimize the transmission and the color of the glass-ceramic.
Other coloring agents can be added such as oxides of transition elements or rare earth elements (NiO, Nd2O3, Er2O3, etc.). Advantageously the presence of NiO is excluded, except for the inevitable impurities. However, the composition of glass-ceramics is free of V2O5 (apart from unavoidable impurities, maximum 30 ppm). Indeed, vanadium oxide leads to a very asymmetrical absorption in the visible range (strong absorption between 400 and 550 nm and very weak above 550 nm) which is very disadvantageous for the intended application. It is also preferable not to use chromium oxide which leads to strong absorption between 400 and 450 nm. This is shown in the comparative example A. Advantageously the presence of MoO3 is excluded, except for the inevitable impurities (maximum 100 ppm).
Among the coloring agents, Fe2O3 has a special place. It has an effect on the color and is in fact often present, in greater or lesser amounts, as an impurity (for example from raw materials). However, it is not impossible to add more of it to adjust the color. Its permitted presence “in significant amount” in the composition of the glass-ceramics of the present application allows the use of less pure and therefore often cheaper raw materials.
The addition of these coloring elements makes it possible to meet the specifications with reference to the following requirements (formulated for the thickness of use, typically from 1 to 8 mm, more generally from 2 to 5 mm and often 4 mm):
The elements of this ellipse are a (half major axis): 0.0074, b (half minor axis): 0.00134 and θ (orientation): 48.39°. If a commercial LED is used (for example, the TC lite LED marketed by the EGO company), it can be seen that the glass-ceramics of the invention allow a white color to be seen. If the trichromatic coordinates are measured using this LED as illuminant, the colors obtained are indeed close to the Planckian locus.
- while keeping preferably an optical transmission for a wavelength of 950 nm T950nm between 40 and 70%, preferably between 50 and 70%, which allows the use of infra-red electronic control keys, emitting and receiving at this wavelength.
Refining agent(s): The glass-ceramics of the present application advantageously contain at least one refining agent, such as As2O3, Sb2O3, SnO2, CeO2, a chloride, a fluoride or a mixture thereof. Said at least one refining agent is present in an effective amount (to provide chemical refining), conventionally not exceeding 2% by mass. It is thus generally present between 0.05% and 2% by mass (inclusive). Preferably, for environmental reasons, the refining is obtained using SnO2, generally from 0.05% to 0.6% (inclusive) by mass of SnO2 and, more particularly, from 0.15% to 0.4% (inclusive) by mass of SnO2. In this case, the glass-ceramics in this submission do not contain As2O3 or Sb2O3, or contain only unavoidable traces of at least one of these toxic compounds (As2O3 + Sb2O3 < 1000 ppm). If traces of at least one of these compounds are present, it is as a contaminant; this is due, for example, to the presence, in the vitrifiable raw material feedstock, of recycled materials such as cullet (from old glass and/or old glass-ceramics refined with these compounds). In this case, the co-presence of at least one other refining agent, such as CeO2, a chloride and/or a fluoride is not excluded but, preferably, SnOs is used as the sole refining agent.
It should be noted that the absence of an effective amount of chemical refining agent(s), or even the absence of any chemical refining agent, is not totally excluded; the refining process is then carried out thermally. This non-excluded variant is by no means preferred.
With regard to the condition to be met: the ratio (0.74 MgO + 0.19 BaO + 0.29 SrO + 0.53 CaO + 0.48 Na2O + 0.32 K2O) / Li2O < 0.8, i.e. essentially with reference to the CTE of the glass-ceramic, it is understood that the elements of the sum of the numerator have been weighted according to their molar mass in view of the denominator reduced to one mole of Li2O. It should be noted that the contents of the oxides are expressed as percentages by mass.
The ingredients, which are or may be used in the composition of the glass-ceramics of the present application, identified above (SiO2, P2O5, Al2O3, Li2O, MgO, ZnO, TiO2, ZrO2, BaO, SrO, CaO, Na2O, K2O, Fe2O3, CoO, refining agent(s) and other coloring agent(s)), may well represent 100% by mass of the composition of the glass-ceramics of the present application but the presence of at least one other compound, in small amounts (generally less than or equal to 3% by mass), which does not substantially affect the properties of the glass-ceramics, cannot a priori be totally excluded. In particular, the following compounds may be present, in a total content less than or equal to 3% by mass, each of them in a content less than or equal to 2% by mass: B2O3, Nb2O5, Ta2O5, and WO3. For B2O3, it is therefore optionally present (0-2%). In order to be effective, in particular to improve the fusibility of the precursor glass, it is generally present at least 0.5%. More generally, it is present at 0.5 to 1.5%. However, in fact, B2O3 is rarely present as an added raw material, and is generally present only in trace amounts (less than 0.1%). Indeed, B2O3 promotes the formation of β-spodumene and the appearance of haze. Thus, the composition of the glass-ceramics of the present application is advantageously free, except for unavoidable traces, of B2O3.
The ingredients, which are or may be used in the composition of the glass-ceramics of the present application, identified above (SiO2, P2O5, Al2O3, Li2O, MgO, ZnO, TiO2, ZrO2, BaO, SrO, CaO, Na2O, K2O, Fe2O3, CoO, refining agent(s) and other coloring agent(s)), therefore represent at least 97% by mass, or at least 98% by mass, or at least 99% by mass, or even 100% by mass (see above) of the composition of the glass-ceramics of the present application.
The glass-ceramics of the present application therefore contain SiO2, Al2O3, Li2O, ZnO, MgO and P2O5 as essential constituents of the β-quartz solid solution (see below). This β-quartz solid solution represents the main crystalline phase. This β-quartz solid solution generally accounts for more than 80% by mass of the total crystallized fraction. It generally represents more than 85% by mass of said total crystallized fraction.
The glass-ceramic may contain other crystalline phases in low concentrations. For example:
β-Spodumene. In an amount greater than 8% by mass of said total crystallized fraction, it leads to unacceptable haze.
Spinel solid solutions. The formation of these phases is favored by the relatively high contents of ZnO and TiO2. In amounts greater than 10% by mass of said total crystallized fraction, they lead to unacceptable expansion. In small amounts, they could favor the obtaining of a satisfactory color.
The glass-ceramics of the present application also contain about 20% to about 50%, preferably about 20% to about 45% by mass of residual glass. Too much residual glass leads to unacceptable coefficient of thermal expansion..
The glass-ceramics of the present application therefore have a coefficient of thermal expansion (CTE) between ±14×10-7K-1, advantageously between ±11×10-7K-1, very advantageously between ±6×10-7K-1 between 25 and 700° C., (see above).
The second subject matter of the present application relates to articles consisting, at least in part, of a glass-ceramic of the present application as described above. Said articles may consist entirely of a glass-ceramic of the present application. Said articles advantageously consist of cooking plates, colored in their mass (see above). However, their use is not limited to this single application. In particular, they can also be used as a material for glazing, cooking utensils, microwave oven floors, oven doors, etc., which are colored. It is of course understood that the glass-ceramics of the present application are logically used in contexts compatible with their CTE. Thus, the cooking plates of the present application are strongly (suitable and) recommended for use with induction heating means and, if CTE ±6×10-7K-1 between 25 and 700° C., with radiant heating means.
The third subject matter of the present application relates to the use of a glass-ceramic of the present application, as a substrate for an element selected from a cooking plate and glazing, in particular for cooking utensils, microwave oven floors, oven doors, colored. More particularly it is a substrate of a cooking plate, even more particularly suitable for use with induction heating means and, if CTE ±6×10-7K-1 between 25 and 700° C., with radiant heating means.
The fourth subject matter of the present application relates to lithium aluminosilicate glasses, the precursors of the glass-ceramics of the present application, as described above. Said glasses have a characteristic composition which makes it possible to obtain said glass-ceramics. The glasses of the present application are obtained, in the conventional way, by melting a feedstock of vitrifiable raw materials (raw materials, present in the appropriate proportions). However, it is conceivable (and this will not surprise the skilled craftsman) that the batch in question may contain glass or glass-ceramic cullet. Said glasses are of particular interest in that:
It should also be noted that the resistivity of said precursor glasses is low (resistivity less than 50 Ω.cm, preferably less than 20 Ω.cm, at a viscosity of 30 Pa.s).
Particular emphasis is placed on low liquidus temperature, high liquidus viscosity and low viscosity at high temperature (see above).
The last subject matter of the present application relates to a process for producing an article consisting at least in part of a glass-ceramic as described above.
Said process is a process by analogy.
Conventionally, said process comprises heat treatment of a vitrifiable raw material batch (it is understood that such a vitrifiable batch may contain glass and/or glass-ceramic cullet (see above)) under conditions which ensure successive melting and fining, followed by forming the fined molten precursor glass (said forming being for example carried out by rolling, pressing or floatation) and then by a heat treatment to obtain partial crystallization of the fined and formed molten precursor glass (ceramming), the ceramming temperature being generally at most 920° C., in particular at most 900° C. Due to the increase in TiO2 to the detriment of ZrO2, the material has a tendency to be hazier during the heat treatment because it rapidly transforms into a β-spodumene. It is therefore necessary to control closely the maximum ceramming temperature.
Refining is generally carried out at a temperature above 1600° C.
The ceramming heat treatment generally consists of two steps: a nucleation step and another step to grow the crystals of the β-quartz solid solution. Nucleation generally takes place in a temperature range of 650-820° C. and crystal growth in a temperature range of 850 -920° C., in particular 850-900° C. As to the duration of each of these steps, one can indicate, by no means restrictively, about 5 to 60 min for nucleation and about 5 to 30 min for crystal growth. The person skilled in the art knows how to optimize, with particular reference to the transparency required, the temperatures and durations of these two stages according to the composition of the precursor glasses.
Said process for producing an article, consisting at least in part of a glass-ceramic of the present application, thus comprises successively:
The two successive steps of obtaining a shaped refined glass (precursor of glass-ceramics) and of ceramming of said shaped refined glass can be carried out one after the other or staggered in time (on the same site or on different sites).
Characteristically, the vitrifiable raw material feedstock has a composition which makes it possible to obtain a glass-ceramic of the present application, thus having the mass composition indicated above (containing advantageously (in the absence of As2O3 and Sb2O3 (see above)) SnO2 as refining agent, very advantageously as the sole refining agent (generally from 0.05% to 0.6% (inclusive) by mass of SnO2 and, more particularly, from 0.15% to 0.4% (inclusive) by mass of SnO2). The ceramming applied to glass obtained from such a batch is quite conventional. It has already been mentioned that said ceramming can be obtained in a short time (< 3 hours), or even very short (< 1 hour).
In the context of producing an article, such as a cooking plate, the precursor glass is cut after shaping, before undergoing the ceramming heat treatment (the ceramming cycle). It is usually also shaped and decorated. Such shaping and decorating steps can be carried out before or after the ceramming heat treatment. Decoration can, for example, be done by screen printing.
It is now proposed to illustrate the present application with the following examples and comparative examples. Although the examples below describe only laboratory experiments, the characteristics of glass and glass-ceramics that are given show that these materials can be produced on an industrial scale. For examples, the glasses described as examples have been melted in electrical furnace and therefore display a relatively low OH content. It is known that melting using air-gas or oxy-gas burners, as it is commonly done in production tanks, will increase the OH content of the glass. That could change slightly the glass and glass-ceramic properties. However a person skilled in the art will know how to adjust the composition and the ceramming in order to obtain the required properties.
Process for producing glasses: One-kilogram batches of raw materials were prepared. The raw materials, in the proportions (proportions expressed in % by mass of oxides) reported in the first part of the tables, were carefully mixed. The mixtures were placed in platinum crucibles for melting. The crucibles containing said mixtures were then placed in a furnace preheated to 1550° C. This furnace is heated with MoSi electrodes. The crucibles have undergone in said furnace a melting cycle of the following type:
The crucibles were then taken out of the furnace and the molten glass poured onto a preheated steel plate. It was rolled to a thickness of 6 mm. Glass plates were thus obtained. They were annealed at 650° C. for 1 hour and then gently cooled.
The results obtained in this way at the laboratory scale are completely transposable to the industrial scale.
Properties: The properties of the glass obtained are indicated in the second part of the tables below.
Tliq (°C) is the temperature of the liquidus. In fact, the liquidus is given by a range of temperatures and associated viscosities: the highest temperature corresponds to the minimum temperature at which no crystals were experimentally observed, the lowest temperature to the maximum temperature at which crystals were experimentally observed. The experiments were carried out on volumes of precursor glass of about 0.5 cm3, maintained for 17 h at the test temperature and quickly cooled to room temperature. Observations were made by optical microscopy.
The viscosities were measured with a rotational viscometer. T(30 Pa.s) (°C) corresponds to the temperature at which the viscosity of the glass was 30 Pa.s (= 300 poise). Using these viscosity data and the minimum and maximum liquidus temperatures, the viscosity range of the liquidus was calculated.
The resistivity of the glass was measured during viscosity measurements at high temperature on a 1 cm thickness of molten glass using an RLC bridge. The resistivity measured at the temperature at which the viscosity is 30 Pa.s (ρ (30 Pa.s)) is given in the tables.
The ceramming cycles carried out in a static furnace (in ambient air atmosphere) are specified below:
KV1:
The total duration of this cycle is 118 min (excluding cooling).
KV 19:
The total duration of this cycle is 118 min (excluding cooling).
Industrially it is believed that these cycles could be significantly shorter as a much higher rate of temperature rise to 750° C. could probably be achieved, especially if the ceramming is carried out in a roller earth.
A35:
Coefficients of thermal expansion (CTEs) were measured with a high-temperature dilatometer (DIL 402C, Netzsch) at a heating rate of 3° C./min on rod-shaped glass-ceramic samples.
On polished 4 mm thick samples, total and diffuse transmission measurements were performed using a Varian spectrophotometer (model Cary 500 Scan), equipped with an integrating sphere. Optical properties such as colorimetric coordinates (x, y), integrated transmission (Y (%)) in the visible range (between 380 and 780 nm) and the level of haze (diffusion or haze (%)) according to ASTM D 1003-13 of Apr. 15, 2013 are given under illuminant D65 with 2° observer. A Y value of less than 10% is recommended, preferably less than 5%, much preferable less than 2%, to conceal the inductors and other technical components arranged under the cooktops. A Y value of at least 0.8% is also recommended. A haze level of less than 12%, preferably less than 6%, more preferably less than 2%, is recommended to ensure good visibility of the light emitted by the LEDs arranged under the cooktops. The colorimetric coordinates (x,y) measured using the EGO Lite TC LED as illuminant have also been reported. Transmission values at 950 nm (T950nm) are also shown in the tables. An optical transmission for a wavelength of 950 nm (T950nm) of between 40 and 70%, and even more preferably between 50 and 70%, which allows the use of infra-red electronic control keys, transmitting and receiving at this wavelength, is also recommended.
X-ray diffraction analyses were performed. The percentages of crystalline phases (expressed as a mass percentage of the total crystallized fraction) were evaluated by a Rietveld method as well as the average size of β-quartz crystallites. In the case of Example 1, the percentage of glassy phase was also determined by a standard addition method. It is 40% by weight after ceramming with KV1 cycle.
Examples 1 to 25 illustrate the present application.
Compositions and properties of the glasses are reported in tables 1-6.
The properties of the resulting glass-ceramics are shown in tables 1- 6 in the case of ceramming with cycle KV1 and in table 7 in the case of ceramming with cycle KV 19. In the case of the P2O5 containing glasses, ceramming with the KV 19 cycle leads generally to lower haze than KV 1.
Examples 1 to 6 are the preferred examples because it is with the corresponding glass-ceramics that the light emitted by the white LEDs appears the whitest. Of these, Examples 3, 4, 5 and 6 are particularly preferred because they also have low expansion (≤ 6×10-7K-1 between 25 and 700° C.) after ceramming with cycles KV1 and therefore could be used with radiant heaters. Example 5 is the most preferred because in addition it displays a visible integrated transmission lower than 2%.
Examples 3, 4 and 5 present the same base glass composition but differ only by their level of Fe2O3 and CoO.
Examples A to F (from Table 8) are comparative examples.
In Comparative Example A, the coloring is obtained using chromium and vanadium oxides and their TiO2 content is less than 3%. Consequently, the colorimetric coordinates are outside the objective.
The Comparative Examples B and C correspond to the same composition with two different ceramming treatments (KV1 and A35). The TiO2 content of the glass is less than 3%. As a consequence, the transmission, Y, is too high and the colorimetric coordinates outside the objective, regardless of the ceramming cycle.
The Comparative Example D contains a high Li2O content. As a result, the transmission is relatively high and the color coordinates are outside the objective.
The Comparative Example E contains a low Li2O content. As a result, the expansion of the glass-ceramic is too high and the color coordinates are outside the objective.
The Comparative Example F does not contain ZrO2. As a result, the expansion is too high and the haze unacceptable, probably due to insufficient nucleation.
Tables 1 to 7 (Examples 1 to 25 according the present application) and 8 (Comparative Examples A, B, C, D, E and F) are presented below.
2O5
Consequently, to let the light emitted by white LEDs pass through, significant transmission is required in both areas. Thus, it is not possible to use vanadium oxide which leads to high absorption between about 400 and 550 nm and very low absorption above 550 nm. It is preferable not to use chromium oxide which leads to strong absorption between 400 and 450 nm.
| Number | Date | Country | Kind |
|---|---|---|---|
| FR2004521 | May 2020 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/062041 | 5/6/2021 | WO |
