Patent Application
20100307812
The invention relates to a transparent plastic film, which is suitable for screening electromagnetic waves, and a method by means of which a transparent plastic film of this type can be produced.
Devices and systems from the field of modern technologies such as, for example, mobile radio telephone service, satellite television, microwave technology or radar technology are sources of electromagnetic fields. Other electrical devices as well as biological systems (human beings, animals and plants) are exposed to these fields, whereby their ability to function or their quality of life can be negatively impacted.
It is known that electrical devices can be protected with respect to the impact of electromagnetic radiation, and vice versa, that the electromagnetic radiated interference emitted by electrical devices can be suppressed.
The prior art therefore discloses various devices for screening electromagnetic waves, by means of which either the radiation of electromagnetic fields can be decreased or the action of electromagnetic fields produced by other devices can be reduced.
The protection from electromagnetic fields is based essentially on two physical principles. On the one hand it is possible to absorb electromagnetic fields by means of dielectric materials. On the other hand, however, it is also possible to reflect electromagnetic waves by means of electrically conducting materials.
The methodology of coating housing parts with electrically conducting layers, composed of metals that conduct electric current very well, such as, for example, copper or aluminum, is widespread. Another methodology lies in the use of composite materials that contain electrically conducting constituents. Thus, for example, films are known that are coated with an electrically conducting material (DE 199 11 304 A1). When films coated in this manner are applied, for example, to the housing of an electrically operated device, electromagnetic waves that act on the device can be screened and the functional efficiency of the device can thus be maintained.
Many modern devices require transparent parts in order to ensure an optoelectronic function. Often a transparent part of this type is embodied as a display element or a screen, which serves as an information interface. For these cases of use the above-referenced widespread methods of electromagnetic screening cannot be applied because they are not transparent.
One possible alternative lies in the coating of a transparent component with a transparent and conductive layer, such as, for example, indium tin oxide. However, layers of this type often have only an unsatisfactory screening with respect to electromagnetic radiation. The reason for this is that the specific conductivity of transparent layers of this type is much lower compared to the above-mentioned metals. While the best layers of indium tin oxide reach a specific resistance of 1×10−4 ohm cm, the value for copper is approximately 1.7×10−6 ohm cm and that for aluminum is approximately 2.6×10−6 ohm cm. The specific resistance of a transparent oxide is thus much greater. If a component to be coated is made of plastic and not of glass, the difference is even greater. In this case due to the temperatures with an upper limit during the coating operation only approximately 5×10−4 ohm cm is achieved with the use of indium tin oxide.
An improvement with respect to the specific resistance is provided by so-called IMI (insulator-metal-insulator) layer systems. With these layer systems the electromagnetic screening is caused virtually exclusively by the thin metal layer, which is embedded between the two insulator layers. Silver or silver alloys, in some cases also gold, are mostly used as the metal.
An insulator layer from an IMI layer system can be composed of different materials. Indium oxide doped with 10% tin oxide (also referred to as ITO) is widespread. The use of materials such as tin oxide, zinc oxide or titanium oxide is also known. One of the difficulties in the use of IMI layer systems is the restricted spectral transmission range of these layer systems. Usually an attempt is made to coordinate the layer thicknesses and the layer properties of the individual layers with one another such that a high transmission is achieved in the visible spectral range, that is, in the wavelength range of the light between 380 nm and 780 nm. Typical IMI layer systems of the structure ITO/silver/ITO on PET film achieve a transmission of over 80% with the light wavelength of 550 nm (total transmission including the film). A typical value for the layer thickness of the ITO layer is thereby between 30 nm and 40 nm. The transmission value at the edges of the visible spectral range drops considerably, however. For example, the above-referenced typical ITO/silver/ITO layer system with the light wavelength of 400 nm shows a transmission of only 60%.
Another disadvantage of layer systems of this type is that over the course of time the silver diffuses into adjacent layers or even into a film substrate, whereby the transparency and thus the functionality of the layer system is negatively affected.
Object
The invention is therefore based on the technical problem of creating a transparent plastic film comprising a layer system for screening electromagnetic waves and a method for producing a plastic film of this type, with which the disadvantages of the prior art are overcome. In particular, the plastic film should have a long-term stable high transparency in the entire visible spectral range and the layer system should have a high adhesive strength on the film substrate.
The solution of the technical problem is shown by the objects with the features of claims 1 and 16. Further advantageous embodiments of the invention result from the dependent claims.
A transparent plastic film according to the invention for screening electromagnetic waves, comprising a transparent film substrate and a layer system that has at least one silver layer, as well as a method according to the invention for producing a plastic film of this type are characterized in that the silver layer is embedded between two niobium oxide layers. A silver layer for the purposes of the invention hereby means a layer the silver proportion of which is higher than 50%. A silver layer can therefore be a pure silver layer, a silver layer that has doping elements or also a silver alloy.
Two opposing aspects must be noted in the design of the silver layer thickness. For a high transparency it would be advantageous for the silver layer to be as thin as possible. The silver layer should therefore not be thicker than 20 nm. For a high electric conductivity of the silver layer and thus for good screening properties with respect to electromagnetic waves, however, a thick silver layer is advantageous. The silver layer should therefore not be thinner than 5 nm. A good compromise with respect to high transparency on the one hand and good electric conductivity on the other hand is achieved in a layer thickness range from 8 to 15 nm.
With respect to the transparency of the total layer system, the layer thickness of the niobium oxide layers is also limited. The niobium oxide layers should therefore not be thicker than 50 nm. Excellent properties with respect to transparency are achieved with the niobium oxide layers in a layer thickness range of 40 nm plus/minus 10 nm.
With the embedding of the silver layer between two niobium oxide layers, two further advantages could be observed. Thus a niobium oxide layer has a high adhesive strength with respect to a plastic film as well as with respect to the silver layer, whereby a high strength of the layer system is achieved. Furthermore, a niobium oxide layer prevents the diffusion of particles from the silver layer. A long-term stable transparency of the layer system can be ensured thereby.
With one embodiment, the niobium oxide layers are embodied on the side facing towards the silver layer in a substoichiometric manner. The lack of oxygen in these substoichiometric regions of the niobium oxide layer restricts the oxidation of silver particles that adjoin the niobium oxide layers. The oxidation of silver particles can have a negative effect on the transparency as well as on the electric conductivity of the silver layer and is suppressed by the formation of substoichiometric niobium oxide layer regions.
With respect to the stoichiometry, a niobium oxide layer can therefore be embodied as a gradient layer so that the niobium oxide layer is embodied on the silver layer side in a substoichiometric manner and in a stoichiometric manner towards the other side. The transition from the substoichiometric region to the stoichiometric region can thereby be continuous or can also take place in steps. Alternatively, a niobium oxide layer can be composed of two partial layers, wherein adjoining the silver layer a substoichiometric niobium oxide partial layer can be precipitated and adjoining it a stoichiometric niobium oxide layer can be precipitated. The stoichiometric partial layer or the stoichiometric region of a niobium oxide layer can be embodied for example as Nb2O5. For the substoichiometric region of a niobium oxide layer or for the substoichiometric niobium oxide partial layer, layer thicknesses of up to 5 nm are suitable. Advantageously these layer thicknesses lie in a range of 2 to 3 nm.
Sputtering methods are suitable for the deposition of silver layer and niobium oxide layers in particular because the very thin substoichiometric niobium oxide layer regions or partial layers can also be precipitated precisely with very low layer thickness tolerances with these methods. Therefore, in a further embodiment a substoichiometric layer region or a substoichiometric partial layer of a niobium oxide layer is therefore precipitated, in that a ceramic target (for example, a substoichiometric niobium oxide target, in particular with the composition Nb2O4.9) is sputtered non-reactively, that is, without separate oxygen supply into the vacuum chamber, by means of a magnetron.
The invention is explained in more detail below based on a preferred exemplary embodiment. The figures show:
The plastic film 11 is characterized by a high adhesive strength of the individual layers and partial layers and is characterized by a high transparency in the visible range. The transmission of the plastic film 11 is illustrated graphically in
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2007 061 419.7 | Dec 2007 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2008/008779 | 10/16/2008 | WO | 00 | 6/18/2010 |
