An access probe intended to allow access for a measurement medium into a vessel generating particulate laden or hazardous environments, such as a coal fired boiler with slagging walls. The access probe utilizes a fluid such as air to maintain a positive pressure to minimize material deposition on a viewing lens, and utilizes the fluid as an actuating fluid to reconfigure the internal flow pathway when higher pressure flows are required.
Direct observation or viewing by sensors is often used for guidance or control of industrial processes. A significant problem typically encountered in the applications is maintaining clear and uninterrupted transmission through a window or path by which the industrial process is viewed. This problem can be substantial in all environments, however when a sensor is tasked to directly observe a process producing smoke, spatter, powder or other airborne debris, the problems of sensor path and window cleanliness becomes critical. This often results in frequently disrupting the process to clean or change windows, or requires the installation of additional complexities such as window blades, shutters, or other mechanisms. Sensors used for tomography, optical pyrometry, laser absorption spectroscopy, or other remote sensing industrial applications must tolerate the dirty environments associated with dirty, particulate laden environments generated by coal combustion, metal spraying, molten metal atomization, and steel making, among others.
Devices intended to house sensors for use in dirty environments often incorporate an air purge in order to maintain viewing window cleanliness. The air purge acts to maintain a flow across the viewing window in order to mitigate deposition of foreign matter originating with the industrial process. In some cases, higher pressure air may be periodically employed in order to provide a short duration higher energy purge for matter which may gather on or around the viewing window over the course of normal purging. See e.g., U.S. Pat. No. 3,021,385 to Summerhayes Jr., et al.; U.S. Pat. No. 4,981,088 to Burris; U.S. Pat. No. 4,969,035 to Dawson; U.S. Pat. Nos. 5,592,217 and 5,831,668 to Hirvonen et al.; U.S. Pat. No. 6,362,889 to Mustonen; U.S. Pat. No. 6,672,725 to VanOsdol; and U.S. Pat. No. 7,522,834 to Heaven et al., among others. Many of these approaches are additionally intended to maintain a positive pressure flowing from the viewing lens into the vessel conducting the process to be observed. The intent of the positive pressure is to prevent foreign matter from approaching the viewing lens from the vessel environment. Other typical approaches for depositions resistant to normal purge pressures include the use of deslagging blades which are periodically deployed across the viewing lens. See e.g., U.S. Pat. No. 4,759,299 to Kennedy.
Generally speaking, the higher pressure purges are effectuated either through an increase in air supply pressure in order to increase the flow rate through static components, or through the inclusion of additional, dedicated higher pressure pathways. Forcing a higher pressure flow through static components increases parasitic energy requirements, and can increase the necessary bulk of the components in order to withstand repeated exposure to higher design pressures. Similarly, additional, dedicated higher pressure pathways increase the volume footprint of the access probe en toto, in addition to incurring additional probe infrastructure. It would be advantageous to provide an access probe whereby a positive pressure in front of a viewing lens could be increased by utilizing a higher pressure to manipulate the geometric relationship between components, such that a higher pressure pathway could be established without significantly altering the compact nature of the access probe. It would be further advantageous if the probe could act to clear occluding debris from around an access port into the vessel as a result of the component manipulation.
The disclosure relates to an access probe intended to allow access for a measurement medium into a vessel generating particulate laden or hazardous environments, such as a coal fired boiler with slagging walls. The access probe is advantageously utilized for the assistance of passive and active remote sensing of phenomena occurring within the vessel environment utilizing remote sensing instrumentation positioned outside the vessel, via access ports extending through the vessel containment. The measurement medium is typically light and the access is typically provided for the purpose of visual access; however the access probe may be advantageously utilized for the assistance of passive and active remote sensing instrumentation utilizing a variety of measurement mediums such as x-rays, ultrasounds, magnetic resonances, radar, sonar, and the like.
Aspects and advantages of the present disclosure will become better understood with reference to the accompanying description and claims.
The access probe of this disclosure provides access for a measurement medium into a vessel generating particulate laden or hazardous environments, such as a coal fired boiler with slagging walls. The access probe is advantageously utilized for the assistance of passive and active remote sensing of phenomena occurring within the vessel environment utilizing remote sensing instrumentation positioned outside the vessel, via access ports extending through the vessel containment. The measurement medium is typically light and the access is typically provided for the purpose of visual access; however the access probe may be advantageously utilized for the assistance of passive and active remote sensing instrumentation utilizing a variety of measurement mediums such as x-rays, ultrasounds, magnetic resonances, radar, sonar, and the like.
The access probe provides remote-sensing access into a vessel through a viewing port, along a longitudinal axis L extending through a viewing volume, and through an access port into the vessel. The viewing volume is a three-dimensional space between the viewing port and the access port, and some portion of the physical boundary around the viewing volume is formed by a porous sleeve lying between the viewing volume and a fluid conduit. In a first mode of operation, a fluid such as air supplied to the fluid conduit encounters the porous sleeve and flows through the porous material, into the viewing volume. In this manner, the fluid flow assists in maintaining the viewing volume free of ash or other matter which may generate within the vessel, enter the viewing volume, and subsequently interfere with remote-sensing access through the viewing volume and into the vessel.
When additional fluid force is needed to clear the viewing volume, the pressure of the fluid flow may be increased sufficiently to slidably translate the porous sleeve. This displacement largely eliminates the porous sleeve as a flow restriction between the fluid channel and the viewing volume, and the higher pressure and the flow restriction removal act to greatly increase the flow of fluid into the viewing volume. The increased flow provides for increased positive pressure and expulsion of matter in the viewing volume which may be resistant to a lower pressure fluid flow. Following application of the higher pressure, the pressure of the fluid flow is reduced, and the porous sleeve is returned to a position between the viewing volume and the fluid channel by an actuating spring. The access probe thereby provides for alternate modes of operation based on the pressure of an actuating fluid.
The novel process and principles of operation are further discussed in the following description.
The following description is provided to enable any person skilled in the art to use the invention and sets forth the best mode contemplated by the inventor for carrying out the invention. Various modifications, however, will remain readily apparent to those skilled in the art, since the principles of the present invention are defined herein specifically to provide an access probe providing for alternate modes of operation based on the pressure of an actuating fluid.
The access probe of this disclosure provides access for a measurement medium into a vessel generating particulate laden or hazardous environments, such as a coal fired boiler with slagging walls. The access probe is advantageously utilized for the assistance of passive and active remote sensing of phenomena occurring within the vessel environment utilizing instrumentation positioned outside the vessel, via access ports extending through the vessel containment. The measurement medium is typically light and the access is typically provided for the purpose of visual access; however the access probe may be advantageously utilized for the assistance of passive and active remote sensing instrumentation utilizing a variety of measurement mediums such as x-rays, ultrasounds, magnetic resonances, radar, sonar, and the like.
Generally, the access probe provides remote-sensing access into a vessel through a viewing port, along a longitudinal axis L extending through a viewing volume, and through an access port into the vessel. The viewing volume is a three-dimensional space between the viewing port and the access port, and some portion of the physical boundary around the viewing volume is formed by a porous sleeve. The porous sleeve is a porous material lying between the viewing volume and a fluid conduit, such that a fluid such as air supplied to the fluid conduit encounters the porous sleeve and flows through the porous material, into the viewing volume. In this manner, the fluid flow assists in maintaining the viewing volume free of ash or other matter which may generate within the vessel, enter the viewing volume, and subsequently interfere with remote-sensing access through the viewing volume and into the vessel. When additional fluid force is needed to clear the viewing volume, the pressure of the fluid flow may be increased sufficiently to slidably translate the porous sleeve. This displacement largely eliminates the porous sleeve as a flow restriction between the fluid channel and the viewing volume, and the higher pressure and the flow restriction removal act to greatly increase the flow of fluid into the viewing volume. The increased flow provides for increased positive pressure and expulsion of matter in the viewing volume which may be resistant to a lower pressure fluid flow. Following application of the higher pressure, the pressure of the fluid flow is reduced, and the porous sleeve is returned to a position between the viewing volume and the fluid channel by an actuating spring. The access probe thereby provides for alternate modes of operation based on the pressure of an actuating fluid.
The functional and spatial relationships of components comprising the access probe are illustrated at
Further, access probe 100 is comprised of viewing port 102 and access port 104. Longitudinal axis L passes through viewing volume 101 and intersects both viewing port 102 and access port 104, such that during operation a measurement pathway exists from viewing port 102, through viewing volume 101, through access port 104, and into the vessel environment V, generally along longitudinal axis L.
Viewing port 102 is fixably attached to supporting structure 115. Additionally, viewing port 102 is comprised of material transparent to the measurement medium intended to pass through viewing volume 101. For example, when the measurement medium is light, a suitable material comprising viewing port 102 might be an optically transparent glass. The viewing port 102 is further comprised of a viewing port surface 103. The viewing port surface 103 is in contact with viewing volume boundary 117 at all points on viewing port surface 103. Here, “contact” between viewing volume boundary 117 and viewing port surface 103 indicates that viewing volume boundary 117 geometrically extends to the physical boundary of matter comprising viewing port surface 103. Further, longitudinal axis L extending through viewing volume 101 intersects viewing port surface 103.
Similarly, access port 104 is comprised of access port area 105. Access port 104 provides a pathway for a measurement medium such as light to enter viewing volume 101 from the vessel or other environment. Access port area 105 of access port 104 is a two-dimensional area in contact with viewing volume boundary 117 at all points on access port area 105. At FIG. 1, access port 104 is an opening between viewing volume 101 and the vessel environment V, and is formed by surrounding structures comprising access probe 100. Correspondingly, access port 104 provides a spatial rather than physical boundary between viewing volume 101 and the vessel environment V, and as such access port area 105 is a two-dimensional geometric area in space rather than the surface of a physical material. Here, “contact” between viewing volume boundary 117 and access port area 105 indicates that viewing volume boundary 117 geometrically extends to access port area 105, such that access port area 105 is coincident with some portion of viewing volume boundary 117 at all points on access port area 105. Additionally, as stated, the longitudinal axis L intersects access port 104 and access port area 105, so that a measurement medium such as light may travel between viewing port 102 and access port 104 through viewing volume 101.
As described, at
Access probe 100 is further comprised of a porous sleeve 106. Porous sleeve 106 is comprised of a material porous to a fluid medium. For example, the fluid medium may be air, and porous sleeve 106 may be comprised of a perforated material, a mesh material, a material woven with organic or metallic fibers, or other materials known in the art which provide a porosity sufficient to allow a flow of air through the material. Porous sleeve 106 is further comprised of porous sleeve surface 107. Porous sleeve surface 107 is a surface on porous sleeve 106 and is in contact with viewing volume boundary 117 at all points on porous sleeve surface 107. Here, “contact” between viewing volume boundary 117 and porous sleeve surface 107 indicates that viewing volume boundary 117 geometrically extends to the physical boundary of matter comprising porous sleeve surface 107. Further, as illustrated at
At
An actuating spring 112 is outside viewing volume 101 and is fixably attached to pressure barrier surface 110 at a first end, and fixably attached to spring retaining member 113 at a second end. Spring retaining member 113 is fixably attached to supporting structure 215, and is located relative to pressure barrier surface 110 such that a force acting normally to pressure barrier surface 110 places actuating spring 112 in tension and tends to increase the displacement between the first and second ends of actuating spring 112. Actuating spring 112 is typically a tension coil spring; however within this disclosure actuating spring 112 may be any elastic object having a first end and a second end, where tension of the elastic object causes the elastic object to exert a force proportional to a change in displacement between the first end and the second end.
Access probe 100 is further comprised of fluid conduit 114, located outside of viewing volume 101. Fluid conduit 114 is a three-dimensional space and is enclosed by a fluid conduit boundary surrounding fluid conduit 114. Additionally, pressure barrier surface 110 and porous sleeve 106 comprise at least a portion of the fluid conduit boundary. As a result, an actuating fluid such as air present in fluid conduit 114 encounters both pressure barrier surface 110 and porous sleeve 106.
In a first mode of operation, shown at
Access probe 100 may be further comprised of viewing volume containment surface 111 in contact with viewing volume boundary 117. In the first mode of operation, where the force exerted on pressure barrier surface 110 is insufficient to generate the sliding translation of sliding member 108 and slidable porous sleeve 106, viewing volume containment surface 111 contacts viewing volume boundary 117 at all points on viewing volume boundary 117 except for those points in contact with viewing port surface 103, access port area 105, and porous sleeve surface 107. Viewing volume boundary 117 is comprised of a surface or surfaces comprised of physical matter, and “contact” between viewing volume boundary 117 and viewing volume containment surface 111 indicates that viewing volume boundary 117 geometrically extends to the physical boundary of matter comprising viewing volume containment surface 111. Viewing volume containment surface 111 may be, for example, a surface of supporting structure 115, as indicated at
In a second mode of operation illustrated at
The sliding translation of porous sleeve 206 creates flow opening 219 between fluid conduit 214 and viewing volume 201, and provides an alternate flowpath of greatly reduced resistance around porous sleeve 206. The greatly reduced flow resistance through flow opening 219 couples with the higher pressure of the actuating fluid to greatly increase the volume of flow and positive pressure generated in viewing volume 201. The specific mode of operation of access probe 200 may be cycled between the first and second modes over the course of normal operation. In an embodiment, the sliding translation generated through the normal force on the pressure barrier surface further provides a ram action for the removal of debris such as slag which may be occluding the access port from a position outside of the access probe.
Note that in the embodiment illustrated at
A further embodiment is illustrated at
Access probe 300 is comprised of viewing volume 301, where viewing volume 301 is a cylinder having a cylindrical axis coincident with longitudinal axis L. As before, viewing volume 301 is enclosed by a viewing volume boundary (not shown) and surrounded by viewing port surface 303, porous sleeve surface 307, and access port area 305. Porous sleeve surface 307 is the inner surface of annular shaped porous sleeve 306, which circumferentially encloses at least some portion of the cylindrically shaped viewing volume 301.
Sliding member 308 is an annular member symmetric about longitudinal axis L, and is fixably attached to porous sleeve 306 at attachment surface 309. Sliding member 308 further provides pressure barrier surface 310. At
Actuating spring 312 is a tension coil spring arranged within the annular passage of fluid conduit 314 such that the coils of actuating spring 312 surround porous sleeve 306 and viewing volume 301. As before, actuating spring 312 is fixably attached to pressure barrier surface 310 at a first end and spring retaining member 313 at a second end. Spring retaining member 313 is an annular member fixably attached to supporting structure 315. Further, in the embodiment depicted, spring retaining member 313 is permeable to an air flow. For example, spring retaining member 313 may be an annular member having inner and outer radii, with flow passages extending through the annular member between the inner and outer radii in a circle of centers or some other geometric arrangement.
In operation, an actuating fluid of air at a first pressure is provided via fluid duct 320 to access probe 300. The actuating fluid encounters and passes through spring retaining member 313, entering the annular passage of fluid conduit 314 and encountering pressure barrier surface 310 and porous sleeve 306, and exerting a force on pressure barrier surface 310. At the first pressure, the total pressure of the actuating fluid impacting pressure barrier surface 310 is insufficient to overcome the retaining force generated by actuating spring 312, and porous sleeve 306 remains in place. As a result, the actuating fluid flows through porous sleeve 306 into viewing volume 301, generating a positive pressure which acts to remove material deposits and mitigate further deposition in viewing volume 301. When additional positive pressure within viewing volume 301 is desired for more energetic deposition removal, or when ram action may be desired to clear material which may be occluding access port 304—for example, a slag buildup on the vessel walls 318 of a slagging coal combustion vessel—the pressure of the air flow provided via fluid duct 320 may be increased to a second higher pressure.
At the second higher pressure, the components function as earlier described. As illustrated at
In the embodiment at
The components of the access probe described here may be constructed from any suitable inert material, for example, stainless steel. The actuating fluid may be either a liquid or a gas, and the temperature, pressure, and flow rate of the actuating fluid may be any condition tolerable within the resulting material constraints of the access probe, and may further be varied when conditions within a vessel serviced by the access probe are varying. The geometric dimensions of the access probe may vary and be application specific, provided the dimensions are sufficient to enable the functional and spatial relationships of the components disclosed herein.
Thus, the disclosure provides an access probe for a measurement medium into a vessel generating particulate laden or hazardous environments, such as a coal fired boiler with slagging walls. The access probe is advantageously utilized for the assistance of passive and active remote sensing of phenomena occurring within the vessel environment utilizing remote sensing instrumentation positioned outside the vessel, via access ports extending through the vessel containment. The access probe provides remote-sensing access into a vessel through a viewing port, along a longitudinal axis L extending through a viewing volume, and through an access port into the vessel. A porous sleeve between a fluid conduit and the viewing volume allows for generation of a positive pressure in the viewing volume, and when additional fluid force is needed, the pressure of the fluid flow may be increased sufficiently to slidably translate the porous sleeve. The sliding displacement largely eliminates the porous sleeve as a flow restriction between the fluid channel and the viewing volume, and the higher pressure and the flow restriction removal act to greatly increase the flow of fluid into the viewing volume. Following application of the higher pressure, the pressure of the fluid flow is reduced, and the porous sleeve is returned to a position between the viewing volume and the fluid channel by an actuating spring. The access probe may be advantageously utilized for the assistance of passive and active remote sensing instrumentation utilizing a variety of measurement mediums such as light, x-rays, ultrasounds, magnetic resonances, radar, sonar, and the like.
It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present invention and it is not intended to be exhaustive or limit the invention to the precise form disclosed. Numerous modifications and alternative arrangements may be devised by those skilled in the art in light of the above teachings without departing from the spirit and scope of the present invention. It is intended that the scope of the invention be defined by the claims appended hereto.
In addition, the previously described versions of the present invention have many advantages, including but not limited to those described above. However, the invention does not require that all advantages and aspects be incorporated into every embodiment of the present invention.
All publications and patent documents cited in this application are incorporated by reference in their entirety for all purposes to the same extent as if each individual publication or patent document were so individually denoted.
The United States Government has rights in this invention pursuant to the employer-employee relationship of the Government to the inventors as U.S. Department of Energy employees and site-support contractors at the National Energy Technology Laboratory.
Number | Name | Date | Kind |
---|---|---|---|
3021385 | Summerhayes, Jr. et al. | Feb 1962 | A |
4790653 | North, Jr. | Dec 1988 | A |
4969035 | Dawson | Nov 1990 | A |
4981088 | Burris | Jan 1991 | A |
5592217 | Hirvonen et al. | Jan 1997 | A |
5831668 | Hirvonen et al. | Nov 1998 | A |
6362889 | Mustonen | Mar 2002 | B1 |
6672725 | VanOsdol et al. | Jan 2004 | B1 |
7522834 | Heaven et al. | Apr 2009 | B2 |
20020146055 | Pompei | Oct 2002 | A1 |