The present application claims priority from Japanese Patent Application No. 2013-029338, filed on Feb. 18, 2013, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a transport apparatus which transports a sheet, and an image recording apparatus.
2. Description of the Related Art
An image recording apparatus which records an image on a paper transported by a transport roller has hitherto been known. The conventional image recording apparatus includes a transport roller which transports a paper, and a recording unit which records an image on the paper transported by the transport roller.
In the image recording apparatus having the abovementioned arrangement, the transport roller is rotatably supported by a bearing. Concretely, the transport roller is fitted from a radial direction into a U-shaped bearing opening upward.
However, as the transport roller moves in the radial direction at an interior of the bearing due to an external force exerted to the transport roller at the time of operating the image recording apparatus, a problem that an accuracy of transporting the paper is degraded occurs.
The present invention has been made in view of the abovementioned problem, and an object of the present invention is to provide a transport apparatus having a transport roller in which the degradation of the accuracy of transporting is suppressed, and an image recording apparatus which includes the transport apparatus.
According to an aspect of the present invention, there is provided a transport apparatus including: a transport roller having a first supported portion and a second supported portion at positions separated in a first direction, and configured to abut against a sheet, rotate in a second direction about a rotation axis extending in the first direction, and transport the sheet; a first support member configured to rotatably support the transport roller, the first support member having a first receiving portion which is in the form of a circular arc and configured to abut against a portion in a circumferential direction of an outer periphery of the first supported portion; and a second support member configured to rotatably support the transport roller, the second support member having a second receiving portion which is in the form of a circular arc and configured to abut against a portion in a circumferential direction of an outer periphery of the second supported portion, wherein when viewed from one end in the first direction of the transport roller, one end of the first receiving portion on a downstream side in the second direction and one end of the second receiving portion on a downstream side in the second direction are positioned at different positions in the second direction, or the other end of the first receiving portion on an upstream side in the second direction and the other end of the second receiving portion on an upstream side in the second direction are positioned at different positions in the second direction.
As in the abovementioned arrangement, since at least one of the one end portions of the first receiving portion and the second receiving portion respectively, and the other end portions of the first receiving portion and the second receiving portion are positioned at different positions in the second direction when viewed from one end in the first direction of the transport roller, it is possible to reduce an area in the circumferential direction of the transport roller, which is not supported by any of the first receiving portion and the second receiving portion. Accordingly, displacement of position in the radial direction of the transport roller which is caused due to the external force exerted during the rotation is suppressed, and as a result, the degradation of the accuracy of transporting is suppressed.
The transport roller may be supported by each receiving portion in a state that bearings are fitted to the transport roller. The first supported portion and the second supported portion in this case refer to the bearings (to be described later) fitted to the transport roller. On the other hand, the transport roller may be supported directly by each receiving portion. In this case, the first supported portion and the second supported portion refer to positions (portions) of the transport roller abutting against the first receiving portion and the second receiving portion respectively.
According to the present invention, since each of the first receiving portion and the second receiving portion has a circular arc shape which is partly open in the circumferential direction, and since the one end portions of the first receiving portion and the second receiving portion or the other end portions of the first receiving portion and the second receiving portion are positioned at different positions in the circumferential direction of the first and second receiving portion, it is possible to achieve a transport apparatus having a transport roller in which the degradation of transport accuracy is suppressed, and an image recording apparatus which includes the transport apparatus.
An embodiment of the present invention will be described below by referring to the accompanying diagrams. However, the embodiment described below is only an example of the present invention, and it is needless to mention that the embodiment of the present invention can be changed appropriately without departing from the scope of the invention. In the following description, a up-down direction 7 is defined based on a state (state shown in
<Overall Structure of Multifunction Machine>
As shown in
As shown in
The printer section 11 includes a base member 100 (refer to
The feeding section 16 picks up the recording paper 12 from the feeding tray 20, and feeds to a transport path 35. The pair of transport rollers 51 transports the recording paper 12 fed to the transport path 35 by the feeding section 16, to a downstream side in a transport direction 15. The recording section 24 records an image by jetting ink droplets on the recording paper 12 that has been transported by the pair of transport rollers 51. The pair of discharge rollers 61 discharges the recording paper 12 having an image recorded thereon by the recording section 24, to the discharge tray 21. The platen 42 supports from a lower side the recording paper 12 that is transported by the pair of transport rollers 51.
<Transport Path>
As shown in
The curved transport path 33 is formed by an outer-side guide member 18 and an inner-side guide member 19 facing mutually leaving a predetermined distance therebetween. The outer-side guide member 18 forms the outer side of the curve in the curved transport path 33. The inner-side guide member 19 forms the inner side of the curve in the curved transport path 33. The linear transport path 34 is formed by the recording section 24 and the platen 42 facing mutually leaving a predetermine distance therebetween at a position at which the recording section 24 is arranged. In other words, each of the outer-side guide member 18 and the inner-side guide member 19 forms at least a part of the transport path 35.
<Transporting Section>
A transporting section 30 includes the feeding section 16 arranged on an upstream side in the transport direction 15 of the curved transport path 33, the pair of transport rollers 51 arranged on an upstream side in the transport direction 15 of the recording section 24 in the linear transport path 34, and the pair of discharge rollers 61 arranged on a downstream side in the transport direction 15 of the recording section 24 in the linear transport path 34.
<Feeding Section>
The feeding section 16, as shown in
<Pair of Transport Rollers>
The pair of transport rollers 51, as shown in
The transport roller 52 in the present embodiment is arranged at a lower side of the linear transport path 34, and abuts against a lower surface of the recording paper 12 which is guided from the curved transport path 33 to the linear transport path 34. The transport roller 52 is rotated with a rotation axis x extending in the left-right direction 9 as a center, by a driving force applied from the transport motor 41 which is capable of driving in a normal direction and a reverse direction. On the other hand, the pinch roller 53 is arranged face-to-face with the transport roller 52 at an upper side of the linear transport path 34, and abuts against an upper surface of the recording paper 12. The pinch roller 53 is rotated along with the rotation of the transport roller 52. The transport roller 52 and the pinch roller 53 pinch the recording paper 12 in the up-down direction 7 and transport the recording paper 12 in the transport direction 15 in consort.
The transport roller 52 undergoes normal rotation by the driving force applied from the transport motor 41 driving in the normal direction. Here, the normal rotation of the transport roller 52 is a rotation in a direction for transporting the recording paper 12 in the transport direction 15. In other words, in
<Pair of Discharge Rollers>
The pair of discharge rollers 61, as shown in
The discharge roller 62 undergoes normal rotation by the driving force applied from the transport motor 41 driving in the normal direction. Here, the normal rotation of the discharge roller 62 is a rotation in the direction for transporting the recording paper 12 in the transport direction 15. In other words, in
<Platen>
The platen 42, as shown in
<Recording Section>
As shown in
<Base Member>
The base member 100, as shown in
The center base 101 has a main wall 113 which is positioned at a rear side in the front-rear direction 8, and a main wall 114 which is positioned at a front side in the front-rear direction 8. The main walls 113 and 114 extend in the front-rear direction 8 and the left-right direction 9, between the side bases 102 and 103. On the other hand, the main walls 113 and 114 are separated mutually in the front-rear direction 8. The main wall 113 supports components such as the feeding section 16, the recording section 24, the pair of transport rollers 51, the pair of discharge rollers 61, and the platen 42. The main wall 114 supports a control substrate (not shown in the diagram) which controls an operation of the multifunction machine 10.
As shown in
The inner-side guide member 19 is provided at an end portion on the rear side of the main wall 113 in the front-rear direction 8 (in other words, at an end portion of an upstream side in the transport direction 15). Moreover, the recording paper 12 which has been supported by the feeding tray 20 is guided from a lower surface of the main wall 113 to an upper surface side of the main wall 113 by the inner-side guide member 19. Furthermore, the recording paper 12 is guided to a front side in the front-rear direction 8 along an upper surface of the main wall 113 and a lower surface of the main wall 114. In other words, the curved transport path 33 is curved from a lower surface side of the main wall 113 to the upper surface side of the main wall 113, along the end portion of the main wall 113 on the rear side. Moreover, the linear transport path 34 is provided linearly in the front-rear direction 8 on a horizontal surface along the upper surface of the main wall 113 and the lower surface of the main wall 114.
On the upper surface of the main wall 113, as shown in
The base portion 121 is installed on the upper surface of the main wall 113, with a longitudinal direction thereof in the front-rear direction 8. Through holes 123A and 123B are provided in the base portion 121, at positions separated in the front-rear direction 8. As the side frame 120 is installed on the main wall 113, the protrusions 115A and 115B are inserted into the through holes 123A and 123B. In other words, the protrusions 115A and 115B and the through holes 123A and 123B are provided at positions facing mutually, and position the side frame 120 with respect to the main wall 113 in the front-rear direction 8 and the left-right direction 9. By screwing the screws in the screw holes of the protrusions 115A and 115B in a state that the side frame 120 is installed on the main wall 113, the side frame 120 is fixed to the main wall 113.
The supporting wall 122 is provided as a protrusion at an end portion on one side in the width direction of the base portion 121. In other words, in the state of the side frame 120 installed on the main wall 113, the supporting wall 122 is protruded upward, and extends in the front-rear direction 8. Receiving portions 126 and 127 penetrating the supporting wall 122 in a thickness direction are provided to the supporting wall 122, at positions separated in the longitudinal direction of the side frame 120. An arrangement of the side frame 130 is same as the side frame 120. In other words, through holes 133A and 133B are formed in the base portion 131. Moreover, receiving portions 136 and 137 are provided to the supporting wall 132.
In a state that the side frames 120 and 130 are installed on the main wall 113, the supporting walls 122 and 132 are facing mutually in the left-right direction 9. More elaborately, with respect to the font-rear direction 8, the receiving portions 126 and 136 are facing mutually, and the receiving portions 127 and 137 are facing mutually. Moreover, the receiving portions 126 and 136 support the bearings 70 and 80 which rotatably support the shaft of the transport roller 52. Moreover, the receiving portions 127 and 137 support a bearing (not shown in the diagram) which rotatably supports the shaft 64 of the discharge roller 62. The receiving portion 126 is an example of a first receiving portion of the present invention, and the receiving portion 136 is an example of a third receiving portion of the present invention.
Furthermore, as shown in
The bearings 70, 80, and 90 are fitted to the transport roller 52 as shown in
The bearing 70, as shown in
The tubular portion 81 has a circular cylindrical shape, and is fitted to the shaft of the transport roller 52. Moreover, an inner diameter of the tubular portion 81 is slightly larger than a diameter of the shaft of the transport roller 52 such that the bearing 80 is movable in an axial direction of the transport roller 52. The flange portion 82 is a plate shaped member spread outward in a radial direction from at least a portion in a circumferential direction, at one end in an axial direction of the tubular portion 81 (right end in the present embodiment). The protrusions 83 and 84 protrude outward in the radial direction from the other end in the axial direction (left end in the present embodiment) of the tubular portion 81. The protrusions 83 and 84 in the present embodiment are provided by displacing the phases by approximately 180° in the circumferential direction. The supporting portion 85 has a circular arc shaped cross-sectional shape in the radial direction, and is protruded in an axial direction from one end in the axial direction of the tubular portion 81.
On the other hand, the receiving portion 136 of the side frame 130 which supports the bearing 80, in
The bearing 80 having the abovementioned arrangement is installed in the receiving portion 136 of the side frame 130 by the following procedure. Firstly, in a state that the bearing 80 fitted to the shaft of the transport roller 52 is displaced rightward of a position corresponding to the receiving portion 136 of the side frame 130, the shaft of the transport roller 52 is inserted into the receiving portion 136 from the radial direction through the open area. Next, as shown in
Accordingly, a portion of an outer periphery of the tubular portion 81 abuts against the receiving portion 136. Moreover, the flange portion 82 abuts against a right surface of the supporting wall 132 as shown in
A shape of each component of the bearing 70 is same as a shape of each component of the bearing 80. Installation positions for the flange portion 72, the protrusions 73 and 74, and the supporting portion 75 with respect to the tubular portion 71 are reverse of installation positions of the respective components of the bearing 80. Moreover, a shape of the receiving portion 126 of the side frame 120 is same as a shape of the receiving portion 136 of the side frame 130. In other words, a procedure for installing the bearing 70 in the receiving portion 126 corresponds to a procedure in which the left-right direction 9 is reversed in the abovementioned procedure for installing the bearing 80 in the receiving portion 136.
The bearing 90, as shown in
Moreover, as shown in
On the other hand, the receiving portion 141 of the motor frame 140 which supports the bearing 90, in
The bearing 90 having the abovementioned arrangement is installed in the receiving portion 141 of the motor frame 140 by the following procedure. Firstly, as shown in
Accordingly, a part of an outer periphery of the tubular portion 91 (more elaborately, the pair of the first peripheral surfaces 95 and 96) abuts against the receiving portion 141. Moreover, the flange portion 92 abuts against a right surface of the motor frame 140 as shown in
In the present embodiment, phases of the open areas of the receiving portions 126 and 136 in the circumferential direction are same. More elaborately, one end of the receiving portion 126 in the circumferential direction and one end of the receiving portion 136 in the circumferential direction are at the same position in the circumferential direction, and the other end of the receiving portion 126 and the other end of the receiving portion 136 are at the same position in the circumferential direction. On the other hand, phases of the open areas of the receiving portions 126 and 136 and a phase of the open area of the receiving portion 141 are different in the circumferential direction. Positional relation of the one end 136A of the receiving portion 136, the one end 142 of the receiving portion 141, the other end 136B of the receiving portion 136, and the other end 143 of the receiving portion 141 will be described below by referring to
To start with,
As shown in
Similarly, the other end 136B of the receiving portion 136 and the other end 143 of the receiving portion 141 are displaced (positioned at different positions) in the circumferential direction. More elaborately, the other end 136B of the receiving portion 136 is at a position advanced in the counterclockwise direction in
On the other hand, between the one end 136A of the receiving portion 136 and the other end 143 of the receiving portion 141 (more elaborately, a side including the notch 136C), the shaft of the transport roller 52 is supported by both the receiving portions 136 and 141. In other words, the shaft of the transport roller 52, in the circumferential direction thereof, is divided into an area supported only by the receiving portions 126 and 136, an area supported only by the receiving portion 141, an area supported by all the receiving portions 126, 136, and 141, and an area not supported by any of the receiving portions 126, 136, and 141. As a result, as shown in
The open area of the receiving portion 136, as shown in
The open area of the receiving portion 141, as shown in
The first gear 36 is a gear which is fitted to a drive shaft of the transport motor 41, and which rotates integrally with the drive shaft. The second gear 37 is a gear which is fitted to the shaft of the transport roller 52, and which rotates integrally with the shaft of the transport roller 52. Moreover, the first gear 36 and the second gear 37 are engaged mutually. In other words, a driving force of the transport motor 41 is transmitted to the transport roller 52 through the first gear 36 and the second gear 37. Moreover, both the first gear 36 and the second gear 37 are helical gears as shown in
Moreover, a coil spring 47 (an example of a bias applying member of the present invention) is fitted on the shaft of the transport roller 52 as shown in
[Action and Effect of the Present Embodiment]
According to the present embodiment, since the positions in the circumferential direction of the one ends 136A and 142 of the receiving portions 136 and 141 have been displaced, and the positions in the circumferential direction of the other ends 136B and 143 of the receiving portions 136 and 141 have been displaced, the open area when the receiving portions 136 and 141 are overlapped becomes smaller than the open area of the receiving portion 136 and the open area of the receiving portion 141 respectively. A relationship between the receiving portion 126 and the receiving portion 141 is the same. As a result, since it is possible to reduce the area which is not supported by any of the receiving portions 126, 136, and 141 in the circumferential direction of the shaft of the transport roller 52, a displacement in the radial direction of the transport roller 52 due to an external force that is exerted during the rotation is suppressed. Accordingly, a degradation of an accuracy of transporting is suppressed even when a light-weight hollow shaft is used as the shaft of the transport roller 52.
On the other hand, the receiving portions 126 and 136 positioned at the two ends of the transport path 35 support the same area in the circumferential direction of the shaft of the transport roller 52. Accordingly, even when a force has acted on the transport roller 52 from a specific direction (such as a force in a direction of pushing up the transport roller 52), since the transport roller 52 moves parallel without being twisted, no adverse effect can be imparted to the transporting of the recording paper 12.
In the present embodiment, an example, in which the bearings 70, 80, 90 fitted to the shaft of the transport roller 52 are supported by the receiving portions 126, 136, and 141 respectively, has been described. However, the present invention is not restricted to such arrangement. For instance, the shaft of the transport roller 52 may be directly supported by the receiving portions 126, 136, and 141. In this case, supported portions refer to positions of the shaft of the transport roller 52 supported by the receiving portions 126, 136, and 141 respectively.
Moreover, the receiving portions 126 and 136 in the present embodiment support the bearings 70 and 80 at the positions P and Q. The position P is a position which receives a reactive force from the recording paper 12 transported in the transport direction 15. The position Q is a position which receives a pressure from the pinch rollers 53. Therefore, by supporting the positions P and Q by the receiving portions 126 and 136 of the side frames 120 and 130 positioned at the two ends of the transport path 35, it is possible to suppress a displacement in the radial direction of the transport roller 52. In a case that the transport roller 52 transports the recording paper 12 in a direction opposite to the transport direction 15, it is desirable to support the bearings 70 and 80 at positions at an opposite side of the position P with respect to the rotation center of the transport roller 52.
Moreover, the receiving portion 141 in the present embodiment supports the bearing 90 at the positions R1 and R2. The positions R1 and R2 are positions of supporting a load applied from the first gear 36 to the second gear 37. Therefore, by supporting the positions R1 and R2 by the receiving portion 141 of the motor frame 140 adjacent to the second gear 37, it is possible to suppress a displacement in the radial direction of the transport roller 52. Combinations of the receiving portions 126, 136, and 141 and the positions P, Q, R1, and R2 supporting the bearings 70, 80, and 90 of the transport roller 52 are not restricted to the combination in the abovementioned example. For instance, all the receiving portions 126, 136, and 141 may support the bearings 70, 80, and 90 at the positions P, Q, R1, and R2.
Moreover, according to the present embodiment, by engaging the first gear 36 and the second gear 37 which are helical gears in the abovementioned direction, when the transport roller 52 undergoes normal rotation, a thrust load in a direction of pressing against the motor frame 140 is applied from the first gear 36 to the second gear 37. As a result, it is possible to position the transport roller 52 in the axial direction in the process of transporting the recording paper 12 in the transport direction 15. Moreover, by using the helical gears, it is possible to drive more silently.
On the other hand, the transport roller 52 according to the present embodiment is not only capable of normal rotation but also capable of reverse rotation. The second gear 37 in this case receives the thrust load in a direction of being pulled away from the motor frame 140, from the first gear 36. Therefore, by applying a bias in a direction opposite to the abovementioned thrust load to the shaft of the transport roller 52 by the coil spring 47, it is possible to suppress the displacement of the transport roller 52 at the time of reverse rotation. For positioning of the transport roller 52 at the time of normal rotation, accuracy higher than the accuracy at the time of reverse rotation is sought. Therefore, the abovementioned combination of the inclination of the teeth of the second gear 37 and the direction of bias applied by the coil spring 47 is desirable.
Moreover, according to the present embodiment, the bearings 70 and 80 have the structure shown in
Furthermore, in the abovementioned embodiment, an example of the multifunction machine 10 including the printer section 11 of the ink-jet recording type has been explained as an example of a transport apparatus. However, the present invention is not restricted to the abovementioned multifunction machine 10. The present invention may be applied to a printer of a laser recording type and may be applied to a feeder which transports a document in an image reading apparatus.
Number | Date | Country | Kind |
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2013-029338 | Feb 2013 | JP | national |
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