1. Field of the Invention
The present invention relates to a transport apparatus for transporting an elongated strip-shaped recording medium along the length thereof, an image recording apparatus including the transport apparatus, and a method of transporting an elongated strip-shaped recording medium along the length thereof.
2. Description of the Background Art
An inkjet image recording apparatus which records an image on elongated strip-shaped printing paper by ejecting ink from a plurality of recording heads while transporting the printing paper along the length thereof has heretofore been known. The image recording apparatus of this type includes a correction mechanism for correcting a widthwise position of the printing paper for the purpose of suppressing the meandering of the printing paper.
A conventional image recording apparatus including such a correction mechanism is disclosed, for example, in Japanese Patent Application Laid-Open No. 2014-34205. The apparatus disclosed in Japanese Patent Application Laid-Open No. 2014-34205 includes an EPC® (Edge Position Control) for controlling the meandering of paper, and a meandering amount detector for use in the feedback of the amount of meandering (with reference to paragraph 0019 and FIG. 1). In the image recording apparatus of this type, an edge sensor for detecting the position of an edge of printing paper, for example, is used as the meandering amount detector. However, elongated strip-shaped printing paper is generally obtained by cutting wide strip-shaped base paper to a desired width with a rotating cutter while transporting the base paper. There are hence cases in which the shape of the edges themselves of the printing paper has periodic undulations corresponding to the rotation period of the cutter. In such cases, the edge sensor detects not only the overall misregistration of the printing paper in the width direction but also the periodic undulations of the edge shape to perform an unwanted correction corresponding to the periodic undulations. In this case, the printing paper subjected to the correction meanders at a frequency corresponding to the undulations of the edges.
Also, there are cases in which printing paper transported in the image recording apparatus meanders so greatly as to exceed the correction capability of the correction mechanism. In such cases, the correction mechanism is incapable of sufficiently removing the meandering of the printing paper, so that the printing paper remains meandering after the correction. When the printing paper remains meandering under a recording head, the position at which ink ejected from the recording head is printed on the printing paper does not coincide with a desired position. This becomes a factor in decreasing the quality of images.
It is therefore an object of the present invention to provide a transport apparatus, an image recording apparatus, and a transport method which are capable of attenuating the meandering of a recording medium in a position upstream or downstream of a correction mechanism as seen in a transport direction. A first aspect of the present invention is intended for a transport apparatus for transporting an elongated strip-shaped recording medium along the length thereof. The transport apparatus comprises: a detector for detecting a widthwise position of the recording medium, the detector providing a detection result indicative of the widthwise position; a correction mechanism for correcting the widthwise position of the recording medium, based on the detection result from the detector; and a meandering attenuator for attenuating the periodic meandering of the recording medium in a position upstream or downstream of the correction mechanism as seen in a transport direction, the meandering attenuator including a plurality of attenuation rollers rotating while being in contact with the recording medium.
A second aspect of the present invention is intended for an image recording apparatus comprising: a transport apparatus for transporting an elongated strip-shaped recording medium along the length thereof; and a recording head for recording an image on a surface of the recording medium transported by the transport apparatus, the transport apparatus including a detector for detecting a widthwise position of the recording medium, a correction mechanism for correcting the widthwise position of the recording medium, based on a detection result from the detector, and a meandering attenuator for attenuating the periodic meandering of the recording medium in a position upstream or downstream of the correction mechanism as seen in a transport direction, the meandering attenuator including a plurality of attenuation rollers rotating while being in contact with the recording medium.
A third aspect of the present invention is intended for a method of transporting an elongated strip-shaped recording medium along the length thereof. The method comprises the steps of: a) detecting a widthwise position of the recording medium; b) correcting the widthwise position of the recording medium in a correction position, based on a detection result obtained in the step a); and c) attenuating the periodic meandering of the recording medium in a position upstream or downstream of the correction position as seen in a transport direction, wherein a plurality of attenuation rollers are rotated while being in contact with the recording medium in the step c).
According to the first and second aspects of the present invention, the meandering of the recording medium is attenuated by causing the recording medium to pass over the attenuation rollers of the meandering attenuator.
According to the third aspect of the present invention, the meandering of the recording medium is attenuated by causing the recording medium to pass over the attenuation rollers in the step c).
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Preferred embodiments according to the present invention will now be described with reference to the drawings.
The transport mechanism 10, the correction mechanism 30, the edge sensor 40, and the meandering attenuator 50 constitute a transport apparatus for transporting the printing paper 9 while suppressing the meandering of the printing paper 9 in the first preferred embodiment.
The transport mechanism 10 is a mechanism for transporting the printing paper 9 in a transport direction along the length of the printing paper 9. The transport mechanism 10 according to the first preferred embodiment includes an unwinder 11, a plurality of transport rollers 12, and a winder 13. The printing paper 9 is unwound from the unwinder 11, and is transported along a transport path formed by the transport rollers 12. Each of the transport rollers 12 rotates about a horizontal axis to guide the printing paper 9 downstream along the transport path. The transported printing paper 9 is wound and collected on the winder 13.
As shown in
The image recorder 20 ejects ink droplets toward the printing paper 9 transported by the transport mechanism 10. The image recorder 20 according to the first preferred embodiment includes a first recording head 21, a second recording head 22, a third recording head 23, and a fourth recording head 24 which are equally spaced along the transport path of the printing paper 9. A lower surface of each of the recording heads 21 to 24 includes a plurality of nozzles arranged parallel to a width direction (a horizontal direction orthogonal to the transport direction) of the printing paper 9. The first, second, third and fourth recording heads 21, 22, 23 and 24 eject ink droplets of four colors, i.e., K (black), C (cyan), M (magenta) and Y (yellow), respectively, which serve as color components of a multi-color image from the nozzles toward an upper surface of the printing paper 9.
Each of the four recording heads 21 to 24 ejects ink droplets to thereby record a single-color image on the upper surface of the printing paper 9. A multi-color image is formed on the upper surface of the printing paper 9 by superimposing the four single-color images. If the printing paper 9 meanders, the widthwise positions at which the ink droplets ejected from the four recording heads 21 to 24 are printed on the printing paper 9 do not coincide with each other, so that the image quality of a printed product is lowered. Controlling such misregistration between the single-color images on the printing paper 9 within an allowable range is an important factor for improvements in print quality of the image recording apparatus 1.
A dryer unit for drying the ink adhering to the recording surface of the printing paper 9 may be further provided downstream of the recording heads 21 to 24 as seen in the transport direction. For example, a mechanism that brings the printing paper 9 into contact with a heated roller and a mechanism that blows a heated gas toward the printing paper 9 are used for the dryer unit. When the ink is photo-curable, a mechanism that irradiates the ink with light may be used for the dryer unit.
The correction mechanism 30 corrects the widthwise position of the printing paper 9. In the first preferred embodiment, the correction mechanism 30 is disposed in a correction position upstream of the image recorder 20 as seen in the transport direction.
After passing over an upstream one of the stationary rollers 31, the printing paper 9 passes over an upstream one of the guide rollers 32, so that the transport orientation of the printing paper 9 is changed by 90 degrees. Thereafter, the printing paper 9 passes over a downstream one of the guide rollers 32, so that the transport orientation of the printing paper 9 is further changed by 90 degrees. Thereafter the printing paper 9 passes over a downstream one of the stationary rollers 31. As shown in
The edge sensor 40 is a detector for detecting the widthwise position of the printing paper 9. The edge sensor 40 is disposed between the downstream guide roller 32 and the downstream stationary roller 31 in the correction mechanism 30. The edge sensor 40, however, may be provided in other positions in the correction mechanism 30. Alternatively, the edge sensor 40 may be provided on a transport path upstream or downstream of the correction mechanism 30 as seen in the transport direction. When the widthwise position of the printing paper 9 is out of its standard position, the position of an edge 91 of the printing paper 9 with respect to the edge sensor 40 is changed. The edge sensor 40 senses the position of the edge 91 to detect the amount of widthwise misregistration of the printing paper 9.
The controller 60 operates the pivot mechanism 33, based on the detection result from the edge sensor 40. Thus, the widthwise position of the printing paper 9 is corrected to approach the standard position. The structure of the correction mechanism 30 is not limited to that shown in
The meandering attenuator 50 is a mechanism for attenuating the periodic meandering of the printing paper 9. In the first preferred embodiment, the meandering attenuator 50 is disposed downstream of the correction mechanism 30 as seen in the transport direction and upstream of the image recorder 20 as seen in the transport direction. As shown in
Next, details on the configuration of the meandering attenuator 50 will be described.
As shown in
The attenuation rollers 51 of the meandering attenuator 50 include at least one first attenuation roller 51a (in the example of
When the printing paper 9 passes over the attenuation rollers 51 in this manner, the meandering of the printing paper 9 is attenuated by the friction between the attenuation rollers 51 and the printing paper 9. The frequency and attenuation rate of the meandering to be attenuated are varied depending on a distance d1 between the attenuation rollers 51, the number of attenuation rollers 51, the transport speed of the printing paper 9, and the like. In particular, high-frequency meandering components are removed at a high attenuation rate. In other words, the meandering attenuator 50 comprised of the attenuation rollers 51 functions as a low-pass filter for the meandering of the printing paper 9.
In the first preferred embodiment, the meandering attenuator 50 is disposed downstream of the correction mechanism 30 as seen in the transport direction.
At this time, when the edge shape of the printing paper 9 has periodic undulations, the edge sensor 40 detects not only the overall misregistration of the printing paper in the width direction but also the periodically varying edge shape of the printing paper 9. Thus, the correction mechanism 30 provides needless displacement in the width direction to the printing paper 9 in Step S12. As a result, new meandering occurs in the printing paper 9. The new meandering has a frequency corresponding to the period of the edge shape of the printing paper 9.
After passing through the correction mechanism 30, the printing paper 9 is subsequently transported to the meandering attenuator 50. In the meandering attenuator 50, the printing paper 9 travels back and forth in the sub-transport direction while being in contact with the attenuation rollers 51. This attenuates the new meandering of the printing paper 9 occurring in Step S12 (in Step S13). The frequency of the new meandering is often higher than the meandering frequency to be generally corrected by the correction mechanism 30. Thus, the meandering attenuator 50 having the property of the low-pass filter is capable of effectively attenuating the new meandering.
The undulations of the edge shape of the printing paper 9 correspond to the rotation period of a cutter during the cutting of the printing paper 9. Thus, the meandering frequency resulting from the edge shape of the printing paper 9 can be previously estimated. When the number of attenuation rollers 51 and the distance between the attenuation rollers 51 are set so that the meandering having such a frequency is attenuated at a high attenuation rate, the new meandering of the printing paper 9 occurring in the correction mechanism 30 is effectively attenuated.
In the first preferred embodiment, the attenuation rollers 51 are substantially equally spaced apart relative to each other along the transport path of the printing paper 9. The arrangement of the attenuation rollers 51 regularly spaced in this manner causes the attenuation rate of the meandering to vary in accordance with the number of attenuation rollers 51. This makes it easy to set the attenuation rate of the meandering to a desired value by adjusting the number of attenuation rollers 51.
In the first preferred embodiment, the transport orientation of the printing paper 9 is changed by approximately 180 degrees in each of the attenuation rollers 51. This reduces the size of the meandering attenuator 50 as measured in the main transport direction, and also increases the contact area of the printing paper 9 with each of the attenuation rollers 51. Thus, the effect of attenuating the meandering of the printing paper 9 is further enhanced.
As may be seen from the graph of
As may be seen from the graph of
Next, a second preferred embodiment according to the present invention will be described mainly on differences from the first preferred embodiment.
After passing through the meandering attenuator 50, the printing paper 9 is transported to the correction mechanism 30. The edge sensor 40 always detects the widthwise position of the printing paper 9 transported to the correction mechanism 30 (Step S22). Based on the detection result from the edge sensor 40, the correction mechanism 30 pivots the guide rollers 32. This corrects the widthwise position of the printing paper 9 (Step S23).
When the meandering of the printing paper 9 exceeds the correction capability of the correction mechanism 30, the second preferred embodiment is capable of attenuating the meandering in a position upstream of the correction mechanism 30.
Thus, the meandering of the printing paper 9 is corrected to fall within an allowable range in the correction mechanism 30. If great meandering occurs suddenly due to external vibrations and the like, the passage of the printing paper 9 through the meandering attenuator 50 and the correction mechanism 30 sufficiently reduces the meandering of the printing paper 9.
While the preferred embodiments according to the present invention have been described hereinabove, the present invention is not limited to the aforementioned preferred embodiments.
This easily varies a distance between the first attenuation rollers 51a and the second attenuation rollers 51b as seen in the sub-transport direction to thereby facilitate the operation of setting the distance between the attenuation rollers 51 to a distance depending on a desired attenuation rate.
In the aforementioned preferred embodiments, the meandering attenuator 50 is disposed in only one of the positions downstream and upstream of the correction mechanism 30 as seen in the transport direction. However, the meandering attenuator 50 may be disposed in each of the positions downstream and upstream of the correction mechanism 30 as seen in the transport direction. Further, the meandering attenuator 50 having the attenuation rollers 51 may be additionally provided in a position separated from the correction mechanism 30.
The correction mechanism 30, the edge sensor 40, and the meandering attenuator 50 are provided upstream of the recording heads 21 to 24 as seen in the transport direction in the aforementioned preferred embodiments. However, the correction mechanism 30, the edge sensor 40, and the meandering attenuator 50 may be provided downstream of the recording heads 21 to 24 as seen in the transport direction.
In the aforementioned preferred embodiments, the four recording heads 21 to 24 are provided in the image recording apparatus 1. However, the number of recording heads in the image recording apparatus 1 may be in the range of one to three or not less than five. For example, a recording head for ejecting ink of a spot color may be provided in addition to those for K, C, M and Y.
The aforementioned image recording apparatus 1 records an image on the printing paper 9 serving as a recording medium. However, the image recording apparatus according to the present invention may be configured to record an image on a sheet-like recording medium other than general paper (for example, a film made of resin, metal foil and glass). The image recording apparatus according to the present invention may be an apparatus which records an image on a recording medium by a method other than the inkjet method (for example, an electrophotographic process and exposure to light).
The components described in the aforementioned preferred embodiments and in the modifications may be consistently combined together, as appropriate.
While the invention has been described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is understood that numerous other modifications and variations can be devised without departing from the scope of the invention.
Number | Date | Country | Kind |
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2015-067946 | Mar 2015 | JP | national |