The present application is based on and claims priority to Japanese Application No. 2016-240545, filed Dec. 12, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a transport technique and in particular relates to a transport apparatus.
In order to transport articles out of a chamber, for example, a transport apparatus provided with a bar that pushes the articles is used (see, for example, Japanese Unexamined Patent Application Publication No. 2016-90075). In another transport apparatus, a bar is inserted, for example, from the front toward the rear of the chamber, thereby the articles are pushed out of the chamber (see, for example, U.S. Pat. No. 7,695,230). While being inserted toward the rear of the chamber, the bar passes through a space above the articles. At the rear of the chamber, the bar is moved down to a level where the bar is able to be brought into contact with the articles and push the articles out of the chamber. A drive mechanism that changes the level of the bar includes, for example, a rack and pinion or a servomotor.
However, with a rack and pinion, dust may be generated due to wear on the teeth of the rack. Furthermore, when the rack and pinion is washed by a liquid, the liquid is unlikely to easily drain from the tooth spaces of the rack because the tooth spaces are small. Thus, the contamination tends to remain in the rack. Accordingly, maintenance of the rack and pinion is difficult. When the drive mechanism for changing the level of the bar includes a motor and associated wiring, washing itself is difficult. Also in this case, the maintenance of the rack and pinion is difficult. Furthermore, when there is a break in the wiring, it becomes impossible to move up/down the bar.
Accordingly, one of objects of the present disclosure is to provide a transport apparatus in which problems are unlikely to occur when moving down a contact member such as a bar.
According to an aspect of the present disclosure, a transport apparatus is provided. The transport apparatus includes a moving member, a shaft, a contact member, and an air damper. The moving member is moved along a table where an article is to be disposed. The shaft is rotatably connected to the moving member. The contact member is connected to the shaft and is to be brought into contact with the article. The air damper attenuates kinetic energy of the contact member and the shaft while the contact member and the shaft are being moved down toward the table.
The above-described transport apparatus may further include an inhibiting mechanism and a dog. In this case, the inhibiting mechanism is provided in the moving member and inhibits rotation of the shaft so as to hold the contact member above the article, and the dog is brought into contact with the inhibiting mechanism at a specified position so as to release inhibition of the rotation of the shaft, the inhibition being performed by the inhibiting mechanism, thereby allowing the contact member to be moved down toward the table.
In the above-described transport apparatus, the shaft having been released from the inhibition of the rotation, the inhibition being performed by the inhibiting mechanism, may be rotated due to gravity applied to the shaft and the contact member.
In the above-described transport apparatus, the air damper may include a piston rod rotatably connected to the shaft and a cylinder that contains at least part of the piston rod. In this case, the piston rod is moved toward a closed end portion of the cylinder while the contact member and the shaft are being moved down toward the table. Furthermore, the cylinder may be rotatably connected to the moving member.
In the above-described transport apparatus, the air damper may include a cylinder rotatably connected to the shaft and a piston rod at least part of which is contained in the cylinder. In this case, a closed end portion of the cylinder is moved toward an end portion of the piston rod while the contact member and the shaft are being moved down toward the table. Furthermore, the piston rod may be rotatably connected to the moving member.
In the above-described transport apparatus, while an end portion of the piston rod is approaching or being approached by the closed end portion of the cylinder, a gas in the cylinder may flow out of the cylinder through an orifice between the piston rod and the cylinder.
In the above-described transport apparatus, a groove may be provided in a side surface of the piston rod.
In the above-described transport apparatus, a groove may be provided in a side wall of the cylinder.
In the above-described transport apparatus, while an end portion of the piston rod is approaching or being approached by the closed end portion of the cylinder, a gas in the cylinder may flow out of the cylinder through a hole provided in the piston rod.
In the above-described transport apparatus, while an end portion of the piston rod is approaching or being approached by the closed end portion of the cylinder, a gas in the cylinder may flow out of the cylinder through a hole provided in the cylinder.
In the above-described transport apparatus, a coefficient of linear expansion of the cylinder may be identical to a coefficient of linear expansion of the piston rod.
In the above-described transport apparatus, the moving member may be moved between a first position and a second position, and the dog may release the inhibiting mechanism while the moving member is being moved toward the first position. In this case, the dog may be fixed.
In the above-described transport apparatus, the inhibiting mechanism may inhibit the rotation of the shaft when the shaft is moved up to a specified position.
In the above-described transport apparatus, the inhibiting mechanism may include a first rotating member and a second rotating member. In this case, the first rotating member is rotated when the first rotating member is pushed by the dog, and the second rotating member becomes rotatable when the first rotating member is rotated. The shaft may be connected to a rotational shaft of the second rotating member.
In the above-described transport apparatus, the first rotating member may inhibit rotation of the second rotating member until the first rotating member is pushed by the dog.
In the above-described transport apparatus, the amount of rotation of the second rotating member that becomes rotatable may be larger than the amount of rotation of the first rotating member pushed by the dog.
In the above-described transport apparatus, a rotational angle regulator that regulates the rotational angle of the first rotating member may be further included.
The above-described transport apparatus may further include a bar-shaped member and a drive device. In this case, the bar-shaped member includes a magnetic body and is disposed parallel to the table, and the drive device rotates the bar-shaped member about a rotational axis of the bar-shaped member. The moving member may include a magnetic body, face part of a side surface of the bar-shaped member, and be moved along the bar-shaped member along with rotation of the bar-shaped member.
In the above-described transport apparatus, at least part of the bar-shaped member may be disposed in a chamber.
In the above-described transport apparatus, the chamber is a temperature controlled chamber having a space in which the article is to be disposed and the temperature of which is controlled.
In the above-described transport apparatus, the drive device may be disposed outside the chamber.
In the above-described transport apparatus, the drive device may be disposed outside the temperature controlled space.
In the above-described transport apparatus, the temperature controlled chamber may be a freeze drying chamber.
In the above-described transport apparatus, the article may include a pharmaceutical.
According to the present disclosure, the transport apparatus in which problems are unlikely to occur when moving down the contact member such as a bar can be provided.
Embodiments of the present disclosure will be described below. In the following drawings, the same or similar elements are denoted by the same or similar reference signs. It should be noted that the drawings are schematic. Accordingly, specific dimensions and the like should be determined with reference to the following description. Of course, the relationships and the ratios of the dimensions may vary among the drawings.
As illustrated in
The transport apparatus according to the first embodiment may further include, for example, bar-shaped members 2A and 2B that are disposed parallel to the table 7 and include respective magnetic bodies. The moving members 3A and 3B may each include a portion that includes a magnetic body and faces part of a side surface of a corresponding one of the bar-shaped members 2A and 2B. The transport apparatus may further include drive devices 4A and 4B that rotate the respective bar-shaped members 2A and 2B about the respective central axes of the bar-shaped members 2A and 2B so as to move the moving members 3A and 3B along the respective bar-shaped members 2A and 2B. The moving members 3A and 3B are moved along the table 7 in a range between a first position and a second position.
The transport apparatus according to the first embodiment further includes inhibiting mechanisms 23A and 23B and dogs 24A and 24B. The inhibiting mechanisms 23A and 23B are respectively provided in the moving members 3A and 3B and inhibit rotation of the shafts 21A and 21B, thereby to hold the contact member 22 above the articles 5. The dogs 24A and 24B are brought into contact with the respective inhibiting mechanisms 23A and 23B at specified positions so as to release the inhibition of the rotation of the shafts 21A and 21B, the inhibition being performed by the inhibiting mechanisms 23A and 23B, thereby allowing the contact member 22 to move down toward the table 7.
At least part of the first position side of each of the bar-shaped members 2A and 2B is disposed in a chamber 1. The chamber 1 is, for example, a temperature controlled chamber having a space in which the articles 5 are to be disposed and the temperature of which is controlled. The temperature controlled chamber may be, for example, a freeze drying chamber. The articles 5 are, for example, vials or the like into which pharmaceuticals are injected. When the chamber 1 is a freeze drying chamber, the articles 5 are to be disposed on the table 7 in the chamber, so that the pharmaceuticals or the like in the articles 5 are to be freeze dried. The table 7 is, for example, a shelf board. A heat sterilizer may be provided in the chamber 1.
The cylindrical bar-shaped member 2A is held by a bearing. As illustrated in
The moving member 3A includes a magnetic nut including a hard magnetic body and has a hole having a larger inner circumference than an outer circumference of the bar-shaped member 2A. The bar-shaped member 2A is inserted through the nut-shaped hole of the moving member 3A. A helical S-pole magnetized zone and a helical N-pole magnetized zone are disposed parallel to each other on an inner circumferential surface of the moving member 3A. The pitch of the magnetized zones of the moving member 3A is substantially the same as the pitch of the magnetized zones of the bar-shaped member 2A. Guide rings 31 and 32 such as bushings may be provided at the inner circumferential surface of the moving member 3A. The inner circumferences of the guide rings 31 and 32 are each smaller than the inner circumference of the moving member 3A and is in contact with the outer circumference of the pipe 20A. Thus, a gap of a certain distance is maintained between the magnetized zones of the bar-shaped member 2A and the magnetized zones of the moving member 3A. The guide rings 31 and 32 are formed of a material having a small coefficient of friction such as, for example, a fluorocarbon polymer.
As illustrated in
The drive devices 4A and 4B include, for example, rotating motors and are disposed outside a temperature controlled space of the chamber 1. The drive devices 4A and 4B may be disposed outside a housing of the chamber 1 or at respective positions that are in the housing of the chamber 1 and outside the temperature controlled space. The drive devices 4A and 4B may be covered with a shield or the like that prevents dispersion of dust or the like that may be generated. The drive device 4A and the second position side of the bar-shaped member 2A are connected to each other by, for example, a core rod. Also, the drive device 4B and the second position side of the bar-shaped member 2B are connected to each other through, for example, a core rod.
The drive devices 4A and 4B are in synchronization with each other to rotate the bar-shaped members 2A and 2B. When the drive device 4A rotates the bar-shaped member 2A, magnetic forces act between the magnetized zones of the bar-shaped member 2A and the magnetized zones of the moving member 3A. The moving member 3A, which is connected to the moving member 3B through the shafts 21A and 21B and the contact member 22, cannot be rotated. Thus, when the bar-shaped member 2A is rotated, the moving member 3A is moved along the central axis of the bar-shaped member 2A. Furthermore, when the drive device 4B rotates the bar-shaped member 2B, magnetic forces act between the magnetized zones of the bar-shaped member 2B and the magnetized zones of the moving member 3B, thereby the moving member 3B is moved along the central axis of the bar-shaped member 2B. Along with the movements of the moving members 3A and 3B, the shafts 21A and 21B and the contact member 22 connected between the moving members 3A and 3B are also moved along the central axes of the bar-shaped members 2A and 2B.
The contact member 22 is, for example, a plate-shaped or bar-shaped member. The articles 5 in the chamber are transported to the outside of the chamber 1 as follows: as illustrated in
As illustrated in
As illustrated in
The shaft 21A is connected to the second rotating member 26A. For example, the shaft 21A and the second rotating member 26A share a rotational shaft. While the moving member 3A is moving toward the first position at the rear region of the chamber 1, the second rotating member 26A is held by the first rotating member 25A and unable to be rotated. As illustrated in
The shapes of the first rotating member 25A and the second rotating member 26A illustrated in
The rotational shaft of the first rotating member 25A may have rotational resistance that allows the rotational shaft of the first rotating member 25A to rotate when the first rotating member 25A is pushed by the dog 24A. Furthermore, the first rotating member 25A may have a weight that allows the first rotating member 25A to rotate when the first rotating member 25A is pushed by the dog 24A. The rotational resistance of the rotational shaft of the second rotating member 26A may be lower than the rotational resistance of the rotational shaft of the first rotating member 25A. The amount of rotation of the second rotating member 26A that becomes rotatable may be larger than the amount of rotation of the first rotating member 25A pushed by the dog 24A. The moving member 3A may be provided with a rotational angle regulators 27A that regulate the rotational angle of the first rotating member 25A.
The inhibiting mechanism 23B provided in the moving member 3B illustrated in
The air damper 10A illustrated in
When the piston rod 12A is moved toward the closed end portion of the cylinder 11A and an end portion of the piston rod 12A approaches the closed end portion of the cylinder 11A, the air pressure in the cylinder 11A becomes higher than the air pressure outside the cylinder 11A. Accordingly, the gas in the cylinder 11A flows to the outside of the cylinder 11A through, for example, an orifice between a side wall of the piston rod 12A and an inner wall of the cylinder 11A formed due to fit tolerance of the piston rod 12A and the cylinder 11A. Thus, since the piston rod 12A is moved toward the closed end portion of the cylinder 11A while being subjected to viscous drag of the gas, the moving speed of the piston rod 12A is reduced. This reduction in speed of the piston rod 12A leads to reduction in speed of the shaft 21A connected to the piston rod 12A.
The temperature in the chamber 1 illustrated in
As illustrated in
As illustrated in
Alternatively, as illustrated in
As illustrated in
The air damper 10B illustrated in
After the shafts 21A and 21B and the contact member 22 have been moved down toward the table 7 as illustrated in
After the articles 5 have been transported as illustrated in
Alternatively, when the center of gravity of the first rotating member 25A is set below the rotational shaft of the first rotating member 25A, a moment is applied to the first rotating member 25A to return the first rotating member 25A into a position parallel to the direction of gravity as illustrated in
Since the structure of the transport apparatus according to the first embodiment having been described is not complex, the amount of dust generated while the contact member 22 is being moved down is small. Accordingly, it is possible to keep the inside of the chamber clean. Also, the maintenance of the chamber 1 and the transport apparatus is easy. Furthermore, since the structure is not complex, it is possible to suppress remaining of a washing solution after washing has been performed. Furthermore, in the transport apparatus according to the first embodiment, the contact member 22 is moved down by utilizing gravity. Accordingly, it is not necessary to move the motors into the chamber 1 for moving down the contact member 22 into the chamber 1. Thus, the temperature inside the chamber 1 is not increased by heat generation by the motors.
Furthermore, in the transport apparatus according to the first embodiment, drive transmission between the bar-shaped members 2A and 2B and the moving members 3A and 3B is performed by magnetic forces in a non-contact manner. This reduces likelihood of heat or dust being generated during drive transmission between the bar-shaped members 2A and 2B and the moving members 3A and 3B. Thus, even when the bar-shaped members 2A and 2B and the moving members 3A and 3B are disposed in the temperature controlled space of the chamber 1, the inside of the temperature controlled space is unlikely to be affected by heat or dust.
Furthermore, when the air dampers 10A and 10B are not provided, the contact member 22 may crash onto the table 7 with a strong force. This may generate loud sounds or cause damage to components of the transport apparatus and the articles 5. Furthermore, when oil dampers are used, the oil dampers are unlikely to endure both a high-temperature environment for sterilization and a low-temperature environment for freeze drying. Furthermore, when the articles 5 are pharmaceuticals or the like, leakage of oil from the oil dampers is not allowed. When a cushioning member such as a rubber stopper or the like is disposed at the bottom surface of the contact member 22, the cushioning member cannot reduce energy of the contact member 22 while the contact member 22 is being moved down toward the table 7. Furthermore, when the cushioning member is deformed, it is difficult to move down the contact member 22 to a specified position. Furthermore, when a cushioning member such as a rubber stopper is used, fragments of rubber or the like may scatter as foreign matter.
In contrast, the transport apparatus according to the first embodiment, which includes the air dampers 10A and 10B, can suppress crashing of the contact member 22 onto the table 7 with a large force. Furthermore, the air dampers 10A and 10B can endure both the high-temperature environment for sterilization and the low-temperature environment for freeze drying. Furthermore, there is no possibility of scattering of foreign matter such as oil or fragments of rubber from the air dampers 10A and 10B.
As illustrated in
The air damper 10B has a structure that is the same as or similar to the structure of the air damper 10A. Other elements of the transport apparatus according to the second embodiment are the same as or similar to those of the transport apparatus according to the first embodiment. Also with the transport apparatus according to the second embodiment, the kinetic energy of the contact member 22 and the shafts 21A and 21B is attenuated, thereby the crash force of the contact member 22 against the table 7 is reduced.
Although the present disclosure is described with the embodiments as above, it should be understood that the description and the drawings as part of the present disclosure do not limit the present disclosure. A variety of alternative embodiments, examples, and operational techniques will be apparent to those skilled in the art from the present disclosure.
For example, the structures of the bar-shaped member 2A and the moving member 3A are not limited to the examples illustrated in
Alternatively, as illustrated in
Furthermore, for example, the articles to be transported into or from the chamber are not limited to articles including pharmaceuticals. Examples of the articles may include, for example, food, beverages, and precision components, and any other article. Furthermore, the chamber is not limited to a freeze drying chamber. The chamber may be a fermentation chamber or any kind of chamber for which suppression of an uneven distribution of an inner temperature and generation of dust is desired. Furthermore, the shape of the moving member is not limited to a nut shape. The shape of the moving member may be a recess shape. In this case, the bar-shaped member is moved in a recess of a recess-shaped moving member. An S-pole magnetized zone and an N-pole magnetized zone are disposed parallel to each other on a side surface of the recess of the recess-shaped moving member.
Furthermore, it is not limited that the moving members 3A and 3B are driven by magnetic screws. For example, as illustrated in
As has been described, it should be understood that the present disclosure includes various embodiments and so forth not described herein.
Number | Date | Country | Kind |
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2016-240545 | Dec 2016 | JP | national |